Trolex XD One User Manual Download Page 1

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USER MANUAL

Summary of Contents for XD One

Page 2: ...nce Technical information Product specification Product dimensions Hardware installation Safety precautions Mounting details Main parts Electrical connections I O terminals Power connections RS485 out...

Page 3: ...cture Passcode protection Change passcode Enable Disable passcode protection PM settings Setting custom PM values PM density Averaging settings Alarm settings Channel select Threshold channel Set alar...

Page 4: ...play Adjusting display contrast Set display backlight Set display colour Set display sleep Date and time Set date Set time System System information Restart controller Data download Memory module Firm...

Page 5: ...e controller Steps to update memory module Maintenance Visual checks Cleaning labels Air entry exit apertures Filter replacement Preventative maintenance Sensor cleaning Compliance audit check Complia...

Page 6: ...that combines adaptive particle flowrate with advanced sensing technology to ensure a high level of measurement accuracy The size of each particle is instantaneously measured and classified at up to 1...

Page 7: ...se in range of applications and environments The instrument is suitable for monitoring in either indoor or outdoor ambient air conditions and can cope with both high and low particulate concentration...

Page 8: ...e which if not followed correctly can result in serious personal injury or injury of others WARNING Alerts the user to a procedure or practice which if not followed correctly can result in damage to t...

Page 9: ...ry is made into the installation or maintenance environment Note This product variant is not designed for use with flammable or explosive dust in combustible concentrations In the event of potential c...

Page 10: ...only be carried out by competent personnel Each installation needs to be considered with reference to the local safety regulations and authorities Refer to the Certification and Conformity section of...

Page 11: ...sor housing WARNING There are no user serviceable parts inside the Air XD sensor housing Servicing should only be carried out by Trolex or an approved service technician Air XD_User manual_P5628 1600_...

Page 12: ...tware is specifically designed to work in conjunction with each other using proprietary protocols and design features The system also supports third party power supplies and communication protocols wh...

Page 13: ...based on user requirement with the option of two configurable setpoint relay outputs Detailed information can be transmitted via an RS485 or ethernet connection to a computer running the Trolex Breat...

Page 14: ...op cap is set to the closed position during instrument maintenance and cleaning to ensure the dust sensor is not exposed to unnecessary ingress When the top cap is rotated into the closed position the...

Page 15: ...C or server is required to run the Trolex Breathe software required to collect and process data from the Air XD instrument It is recommended that client computers meet or exceed the following system r...

Page 16: ...collected by the Air XD device can also be locally downloaded via USB and imported into the software for data analysis and interrogation Breathe application software can be used to monitor in real tim...

Page 17: ...13 EN 61000 6 2 2019 EN 61000 6 3 2007 A1 2011 Low Voltage Directive LVD 2014 35 EU EN 61010 1 2010 6 1 Compliance The Air XD complies with the following European Union directives Restriction of Hazar...

Page 18: ...ts mg m or g m Averaging period 1 second to 24 hours Averaging channels 1 5 L m nominal Sampling interval 25 Particle count Up to 10 000 particle second Flow rate Dynamic 1 2 L min nominal Total flow...

Page 19: ...l dc variant Power consumption 6 W Inrush current 350 mA peak Relay outputs Two configurable alarm outputs Dry contact Maximum rating 36 V ac dc 300 mA internal overcurrent and overvoltage protection...

Page 20: ...AIR XD USER MANUAL 20 7 2 Product dimensions Note Recommended 100 mm inlet clearance 156 mm 305 mm 305 mm Air XD_User manual_P5628 1600_Rev D...

Page 21: ...and open the enclosure door 4 Ensure that power is isolated before making electrical connections to the instrument 5 Power supply voltage and frequency must match the instrument refer to rating plate...

Page 22: ...tallation The figure and tables below detail the connections available internally in the Air XS The connections can be accessed by opening the front housing of the instrument using the supplied key 4x...

Page 23: ...ation keypad 7 Mounting brackets 8 PCB mounting plate 9 Particulate sensor housing 10 Input output terminals 11 Input output labels 12 Air intlet aperture 13 Enclosure door 14 Main enclosure 15 Rating...

Page 24: ...e connector terminal allowing the wire to be inserted into the opening Before placing the wire into the connector the wire must be stripped and crimped to ensure a good electrical connection Once the...

Page 25: ...c power in Outputs 1 2 3 6 5 4 7 8 9 10 Supply voltage Supply voltage 0 V return 0 V return Earth Earth RS485 USB switch RS485 B RS485 A RS485 0 V 11 12 13 14 15 16 V out 0 V V out V out USB Ethernet...

Page 26: ...or are not labelled in the figure but relate to the internal connections of the RJ45 connector with Pin 1 on the left up to Pin 8 on the right The switches shown either side of the RS485 terminals in...

Page 27: ...er supply it is the responsibility of the installer to ensure that the instrument is installed with the following protection An external fuse or circuit breaker at a maximum of 5 A Externally earthed...

Page 28: ...o ensure that the instrument is installed with a dc supply meeting re enforced insulation requirements of EN61010 1 or equivalent For instruments connected to an ac power supply ensure that the equipm...

Page 29: ...ed across RS485 lines A and B A 12OR resistor is available with SW4 set to off as standard highlighted below 8 7 RS485 output signals The Air XD provides in and out RS485 terminals to allow daisy chai...

Page 30: ...Ensure that the door is closed and secured 3 Apply power to the Air XD 4 A splash screen will be displayed for several seconds whilst the instrument auto configures 5 Once configuration is complete th...

Page 31: ...play The keypad consists of four directional keys and a central enter key to allow the scrolling selection and input of data into the instrument 10 1 Navigation Directional keypad User interface Up na...

Page 32: ...tion keys A single press of the Up or Down navigation key is used for the display functions below Navigate PM display value screens Navigate vertical menu structures Increment decrement settings value...

Page 33: ...Live Average 1 and Average 2 screens Cycle through entry parameters A single press of the Enter key is used for the display functions below Cycle through PM values on data display screens Confirm inp...

Page 34: ...ycle through previous display screen path Release to stop on a specific menu screen Press and hold to incrementally skip through numerical values During Live data display press and hold the Enter key...

Page 35: ...the Air XD instrument will always display the following start up screens Air XD power on title card Live data screen default to all PM value display 11 GENERAL OPERATION Title screen All PM values Li...

Page 36: ...backlight being set to red The device settings can be accessed by pressing the Enter key When the top cap is opened then the screens will return to the live data display 11 3 Top cap closed Title scr...

Page 37: ...s PM settings Configure and select custom PM values ranges and map against instrument channels Averaging Configure and select averaging periods for PM values Alarms Configure and select on device alar...

Page 38: ...te By default the passcode is set to 1234 The passcode is entered using the up and down keys to increment decrement the digit The left and right keys are used to change the selected digit Once the cod...

Page 39: ...device settings is enabled by default but can be disabled and re enabled using the on screen menus Settings Passcode Enable Disable Select System Passcode Set passcode Set 11 8 PM settings Configure a...

Page 40: ...h the Air XD user interface screens to set and configure custom PM values against channels 1 to 4 including TSP Settings PM settings Select channel for configuration PM channel settings Set PM value P...

Page 41: ...Users can select a range between 1 minute and 24 hours 11 12 Alarm settings The Air XD offers two user configurable alarms Each alarm requires four parameters to be selected and configured All alarms...

Page 42: ...non latching For non latching selections alarms will be cleared but the event will be logged Note Once the alarm is triggered the corresponding relay will then switch and an alarm message is displaye...

Page 43: ...lues can be configured between 1 g m to 9 999 g m or 0 1 mg m to 6 553 5 mg m 11 16 Alarm latching Configure the latching behaviour for selected alarm Note The current applied value is highlighted by...

Page 44: ...ive Average 1 or Average 2 Select one of the three data sets to assign the selected 4 20 mA output to Assinged the full scale range of the channel A full scale range of 2 000 g m for example will outp...

Page 45: ...data channel Map the selected 4 20 mA output to the required data channel Live Average 1 or Average 2 11 21 Set maximum PM value Set the 4 20 mA scaling range for each 4 20 mA output 0 to 9 999 g m o...

Page 46: ...parameters to be correctly configured on the instrument and network where applicable 11 25 Ethernet communications The Air XD supports communications over ethernet MODBUS TCP IP Ethernet communication...

Page 47: ...ss Gateway address Primary DNS Secondary DNS 11 28 Ethernet operating mode The Air XD can be configured to communicate via MODBUS TCP direct to a PC or server running a MODBUS client Note Selection of...

Page 48: ...nfigurable MODBUS baud rates and a user configurable address It is possible to configure the MODBUS device address and baud rate through the on device display menu Settings Communications RS485 MODBUS...

Page 49: ...he Air XD has a 128 x 64 dot matrix display with backlight Users can select and configure display contrast backlight colour and brightness It is also possible to set power saving mode with display sle...

Page 50: ...adjusted to configure the on screen colour profile 11 38 Set display sleep The Air XD display can be set to enter sleep mode to allow for power saving where required The Air XD display can also be co...

Page 51: ...MM YYYY 11 41 Set time Configure and edit the time stamp logged by the Air XD instrument 11 42 System The Air XD System menu allows users to access system performance serial information update firmwa...

Page 52: ...hen connected via the external USB connector positioned at the base of the instrument Note It is recommended that a USB with at least 8 GB of storage capacity is used for local data download The Air X...

Page 53: ...onality is only available when a remote USB device is connected to the Air XD The following screen will be displayed if a USB device is not connected or cannot be identified by the instrument Settings...

Page 54: ...is highlighted by the selection tick For the majority of applications the internal memory module will be used and configured to allow the Air XD instrument to locally store data as well as push data...

Page 55: ...The relays can also be overridden even when the alarms are disabled 11 49 Watchdog The Air XD contains an electronic watchdog to detect and recover from malfunctions without requiring input from the u...

Page 56: ...configured to user requirements following the procedures outlined in section 11 using the on device screen and buttons user interface The Breathe software also supports on site custom configuration T...

Page 57: ...n 19 to 26 51 g m Uint16_t Counts 27 Bin 18 to 5 76 g m Uint16_t Counts 29 Bin 20 to 29 51 g m Uint16_t Counts 31 Bin 22 to 35 51 g m Uint16_t Counts 30 Bin 21 to 32 51 g m Uint16_t Counts 32 Bin 23 t...

Page 58: ...erage 2 lower 16 bits Float32_t g m 3 65 TSP Average 2 lower 16 bits Float32_t g m 3 64 PM D Average 2 upper 16 bits Float32_t g m 3 66 TSP Average 2 upper 16 bits Float32_t g m 3 68 Laser current mA...

Page 59: ...ead write register containing the instrument binary settings including alarm status PM units and 4 20 mA output Enable Disable status Writing to this register will result in the setting being changed...

Page 60: ...nable Disable 1 Enabled 14 Relay 1 override Bool 0 Relay under alarm control 1 Relay override active 16 Floating point data endianness Bool 0 Big endian 1 Little endian 15 Relay 2 override Bool 0 Rela...

Page 61: ...the Air XD 12 6 Holding register Register Description Data type Units 1 Time minutes Uint16_t 0 Time seconds Uint16_t 2 Time hours Uint16_t 4 Date month Uint16_t 3 Date day Uint16_t 5 Date year Uint1...

Page 62: ...Channel 1 time Uint16_t As minutes 21 Average Channel 2 time Uint16_t As minutes 22 Alarm 2 assignment Uint16_t 0 4 800 1 9 600 2 14 400 3 19 200 4 38 400 5 57 600 6 115 200 23 MODBUS address Uint8_t...

Page 63: ...re returning to 4 mA After this has been completed the output will return to configured functionality Data logging comms test Ensures communications and correct functionality of the Air XD memory modu...

Page 64: ...te is undertaken After the memory module has been updated data logging will only commence after the memory module has been cleared using the on device menus the steps for which are outlined in section...

Page 65: ...the start up screen and in the System info screen 13 3 Steps to update the controller 1 Navigate to the firmware update menu as per controller update Selecting the Memory Module on the select device...

Page 66: ...ll be lost and overwritten Please ensure all data has been locally downloaded from the unit before proceeding After the firmware update ensure that the Wipe data function has been performed before res...

Page 67: ...has been designed to allow for infrequent pressure washing during maintenance schedules Note Ensure inlet cap is closed before pressure washing the Air XD instrument It is important that an appropriat...

Page 68: ...as a guide only An assessment of site environmental and operating conditions should be carried out periodically to assess the required maintenance As part of the routine maintenance schedule it is rec...

Page 69: ...rence particulates The on device compliance audit routine must be carried out using the Trolex Compliance Audit Kit which contains the accessories required to conduct the procedure including Particle...

Page 70: ...ection 14 5 before selecting Yes and proceeding with the test 5 Ensure that the Air XD top cap is open and select Yes to proceed 6 Once it is confirmed that the top cap is open the Air XD will prompt...

Page 71: ...pletion of the compliance audit test the Air XD will restart the memory module and revert to sampling function data logging mode Note Users may be required to clean the particle dispersion hood betwee...

Page 72: ...Air XD test procedure is completed for each particle size the unit automatically exports specific TRX files for the logged test period only These are saved with a specific file name prefix QA to iden...

Page 73: ...d off for a period of time in a very cold environment damage to the optical assembly may occur when power is applied Allow the instrument to reach safe operating temperature before applying power 15 3...

Page 74: ...is operating Reduce operating high above specified temperature below 50 C temperature limits Instrument has gone in to safe mode 0x0402 Lost memory comms Communications to memory Power cycle to reset...

Page 75: ...ant given in micrograms one millionth of a gram per cubic metre of air mg m Milligram per metre cubed The concentration of an air pollutant given in milligrams one thousandth of a gram per cubic metre...

Page 76: ...isposed of with general household waste In the European Union and many other countries separate collection systems have been set up to handle the recycling of electrical and electronic waste At the en...

Page 77: ...lored to your specific requirements Please contact our technical services team Telephone 44 0 161 483 1435 Email service trolex com 18 1 Technical support 18 2 Feedback If you have any suggestions for...

Page 78: ...l and local safety regulations must be observed when installing and using this instrument For reasons of safety and to help ensure compliance with documented system data only Trolex or its affiliates...

Page 79: ...79...

Page 80: ...ology through pioneering products that provide real world benefits to our customers whenever workers operate in hazardous environments Enquiries sales trolex com Telephone 44 0 161 483 1435 Fax 44 0 1...

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