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Triumph Tiger 850 Sport 2020, Owner'S Handbook Manual

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Triumph Tiger 850 Sport 2020 Owner'S Handbook Manual Download Page 146

Maintenance

146

Front Suspension Compression 

Damping Adjustment

Tiger 900 Rally and Tiger 900 Rally Pro

The compression damping adjuster is 

located at the top of the right hand fork.

1

2

1.  Compression damping adjuster
2.  Fork top cap

To change the front compression 

damping setting:
•  Rotate the compression damping 

adjuster clockwise to increase, or 

counterclockwise to decrease.

•  Always count the number of clicks 

back from the fully clockwise 

(closed) position.

Front Suspension Compression 

Damping Adjustment

Tiger 900 GT, Tiger 900 GT (LRH) and 

Tiger 900 GT Pro

The compression damping adjuster is 

located at the top of the left hand fork.

1

2

1.  Compression damping adjuster
2.  Fork top cap

To change the front compression 

damping setting:
•  Rotate the compression damping 

adjuster clockwise to increase, or 

counterclockwise to decrease.

•  Always count the number of clicks 

back from the fully clockwise 

(closed) position.

Summary of Contents for Tiger 850 Sport 2020

Page 1: ...Handbook with the motorcycle and refer to it for information whenever necessary The information contained in this publication is based on the latest information available at the time of printing Trium...

Page 2: ...r sections a further table of contents will help you find the specific subject required Foreword 3 Safety First 7 Warning Labels 16 Parts Identification 18 Serial Numbers 23 General Information 25 How...

Page 3: ...for superior reliability safety and performance Please read this Owner s Handbook before riding in order to become thoroughly familiar with the correct operation of your motorcycle s controls its fea...

Page 4: ...ing Labels At certain areas of the motorcycle the symbol above can be seen The symbol means CAUTION REFER TO THE HANDBOOK and will be followed by a pictorial representation of the subject concerned Ne...

Page 5: ...of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use and 2 the use of the vehicle after such devic...

Page 6: ...Foreword 6 This page intentionally left blank...

Page 7: ...ss of motorcycle control and an accident Warning The motorcycles are designed for on road and light off road use Light off road use includes use on unpaved dirt or gravel roads but does not include ri...

Page 8: ...motorcycle off road Tighten any loose spokes and check for wheel rim damage Spokes that are loose may affect handling and stability resulting in motorcycle damage loss of motorcycle control and an acc...

Page 9: ...nfined area Exhaust fumes are poisonous and can cause loss of consciousness and death within a short period of time Always operate the motorcycle in the open air or in an area with adequate ventilatio...

Page 10: ...T approval Riding Warning Never ride the motorcycle when fatigued or under the influence of alcohol or other drugs Riding when under the influence of alcohol or other drugs is illegal Riding when fati...

Page 11: ...e at moderate speed and away from heavy traffic until you have become thoroughly familiar with its handling and operating characteristics Never exceed the legal speed limit Wobble Weave A weave is a r...

Page 12: ...e motorcycle may be safely banked This depends on many various conditions including but not limited to road surface tire condition and weather Banking to an unsafe angle may cause instability loss of...

Page 13: ...dbook Parts and Accessories Warning Owners should be aware that the only approved parts accessories and conversions for any Triumph motorcycle are those which carry official Triumph approval and are i...

Page 14: ...rrectly The removal or alteration of the motorcycle s lights mufflers emission or noise control systems can violate the law Incorrect or improper modification may adversely affect the handling stabili...

Page 15: ...Safety First 15 This page intentionally left blank...

Page 16: ...t all riders have understood and complied with all the information to which these labels relate 6 5 4 3 2 N 1 100 KM H 60 MPH MAX M S MAX LOAD 5 kg 11 lbs 3 R P M 1 2 4 5 6 7 8 1 Headlight page 167 2...

Page 17: ...emove the warning labels will cause damage to the paintwork or bodywork 1 2 3 4 5 6 DAILY SAFETY CHECKS T GLICHE SICHERHEITSKONTROLLEN CONTROLES DE SECURITE QUOTIDIENS CHEQUEOS DE SEGURIDAD DIARIOS VE...

Page 18: ...der the rider seat on Tiger 900 GT and Tiger 900 GT Pro 6 Battery and fuse boxes under the rider seat 7 Seat lock 8 Electrical accessory socket rear if equipped 9 USB socket under the passenger seat i...

Page 19: ...equipped 3 Oil filler cap 4 Coolant expansion tank 5 Handguards if equipped 6 Mirror 7 Headlight adjuster 8 Windshield 9 Fog light if equipped 10 Front fork 11 Radiator Coolant pressure cap 12 Clutch...

Page 20: ...nt 4 Fuel tank and fuel filler cap 5 Tool kit under the rider seat 6 Battery and fuse boxes under the rider seat 7 Seat lock 8 Electrical accessory socket rear if equipped 9 USB socket under the passe...

Page 21: ...pped 3 Oil filler cap 4 Coolant expansion tank 5 Handguards if equipped 6 Mirror 7 Headlight adjuster 8 Windshield 9 Fog light if equipped 10 Front fork 11 Radiator Coolant pressure cap 12 Clutch cabl...

Page 22: ...Headlight dimmer switch 3 Heated seats switch if equipped 4 Fog lights switch if equipped 5 Cruise control adjust switch 6 TFT instrument display 7 Front brake fluid reservoir 8 Hazard warning light...

Page 23: ...It is also displayed on a label attached to the left hand side of the steering head cklj 1 1 Vehicle identification label left hand side Record the vehicle identification number in the space provided...

Page 24: ...Serial Numbers 24 This page intentionally left blank...

Page 25: ...Warning and Information Messages 44 Odometer and Speedometer 46 Tachometer 46 Fuel Gauge 47 Coolant Temperature Gauge 47 Ambient Air Temperature 48 Gear Position Display 49 Display Navigation 49 Ridi...

Page 26: ...s 78 Sensor Batteries 79 Fuel 79 Fuel Tank Cap 81 Filling the Fuel Tank 82 Stands 83 Center Stand if equipped 83 Seats 84 Seat Care 84 Seat Lock 84 Passenger Seat 85 Rider s Seat 86 Rider s Seat Heigh...

Page 27: ...ering will become locked Never turn the key to the LOCK position while the motorcycle is moving as this will cause the steering to lock Locked steering will cause loss of motorcycle control and an acc...

Page 28: ...all additional keys key rings chains and items from the ignition key before riding the motorcycle Caution Do not store the spare key with the motorcycle as this will reduce all aspects of security 1 1...

Page 29: ...ON position the engine stop switch must be in the RUN position for the motorcycle to operate The engine stop switch is for emergency use If an emergency arises which requires the engine to be stopped...

Page 30: ...uttons and switches functions Cruise Control Adjust Switch The cruise control adjust switch is a two way switch with the top marked RES and the bottom marked SET For more information on cruise control...

Page 31: ...nal switch to the left or right will cause the corresponding turn signals to flash on and off three times then go off A longer press and release of the turn signal switch to the left or right will cau...

Page 32: ...on press and release the fog lights switch When the fog lights are turned on the fog lights indicator will illuminate in the display Note The fog lights switch will only operate when the headlights ar...

Page 33: ...nformation see page 88 Throttle Control This Triumph model has an electronic throttle twist grip to open and close the throttles via the engine control unit There are no direct acting cables in the sy...

Page 34: ...At high throttle opening greater than 20 if the brakes are applied for greater than two seconds the throttles will close and the engine speed will reduce To return to normal throttle operation release...

Page 35: ...loan your motorcycle to anyone as they may change the lever setting from the one you are familiar with causing loss of motorcycle control and an accident An adjuster is mounted to the clutch lever The...

Page 36: ...al instrument display with a 5 inch 12 7 cm screen TFT Instrument Display 5 inch 12 7 cm Screen All models except Tiger 850 Sport are equipped with a full color Thin Film Transistor TFT digital instru...

Page 37: ...g light location TPMS warning light shown 4 Information tray icon 5 Alarm immobilizer status indicator light alarm is an accessory kit 6 Information tray area 7 Odometer 8 Clock 9 Right hand turn sign...

Page 38: ...light shown 4 Information tray icon 5 Information tray area 6 Odometer 7 Clock 8 Right hand turn signal light 9 ABS warning light 10 Traction control warning light 11 Traction control OFF warning lig...

Page 39: ...the following pages For additional warning and information messages see page 44 Engine Management System Malfunction Indicator Light MIL The Malfunction Indicator Light MIL for the engine management s...

Page 40: ...the OFF position the immobilizer light will flash on and off for 24 hours to show that the engine immobilizer is on When the ignition switch is turned to the ON position the immobilizer and the indica...

Page 41: ...ulting in loss of motorcycle control and an accident Traction Control TC Indicator Light The Traction Control TC indicator light is used to indicate that the traction control system is active and is w...

Page 42: ...ning lights will remain on if the ignition is OFF until the hazard warning light switch is pressed again High Beam Light When the high beam button is pressed the high beam will be switched on Each pre...

Page 43: ...ow for high beam headlights to be used Low Fuel Warning Light The low fuel warning light will illuminate when there are approximately 0 92 gallons 3 5 liters of fuel remaining in the tank Tire Pressur...

Page 44: ...the numeric pressure display associated with it is not see page 155 Even if the numeric display seems at or close to the standard tire pressure when the warning light is on a low tire pressure is indi...

Page 45: ...ight to show other messages Press the joystick center to acknowledge and hide each message 3 0 0 2 2 4 4 6 6 8 8 10 10 12 12 52 TYRE PRESSURE LOW F E C H 21 5 10 55AM C o x1000rpm Visit garage now 2 5...

Page 46: ...traveled The odometer is only shown in the Service information tray The speedometer indicates the road speed of the motorcycle 3 0 0 2 2 4 4 6 6 8 8 10 10 12 12 52 F E C H 21 5 10 55AM C o x1000rpm SE...

Page 47: ...and hide the low fuel warning After refueling the fuel gage and range to empty information will be updated only while riding the motorcycle Depending on the riding style updating could take up to five...

Page 48: ...r o C or o F When the motorcycle is stationary the heat of the engine may affect the accuracy of the ambient temperature display Once the motorcycle starts moving the display will return to normal aft...

Page 49: ...RIP 1 1 1 1 Gear position display third gear displayed Display Navigation The table below describes the instrument icons and buttons used to navigate through the instrument menus described in this han...

Page 50: ...ng modes while the motorcycle is in motion requires the rider to allow the motorcycle to coast motorcycle moving engine running throttle closed clutch lever pulled in and no brakes applied for a brief...

Page 51: ...ay result in loss of motorcycle control and an accident Note The riding mode will default to ROAD when the ignition is switched ON if the OFF ROAD OFF ROAD PRO or RIDER mode was active the last time t...

Page 52: ...the rider must carry out the following simultaneously Close the throttle Make sure that the brakes are not engaged allow the motorcycle to coast Note It is not possible to select OFF ROAD OFF ROAD PR...

Page 53: ...guration of the Bluetooth connectivity For more information see the My Triumph Connectivity Handbook The My Triumph Connectivity Handbook is also available on the Internet at https www triumphinstruct...

Page 54: ...ff Road1 Traction Control TC Rain Road Sport1 Off Road1 Off2 Via Menu Via Menu Via Menu Off3 Via Menu Via Menu Via Menu Off4 Via Menu Via Menu Via Menu 1 All Models except Tiger 850 Sport 2 Tiger 900...

Page 55: ...tick center to select Bike Set Up Menu The Bike Set Up menu allows configuration of the different features of the motorcycle To access the Bike Set Up menu From the MAIN MENU push the joystick down an...

Page 56: ...s Mode To select the required turn signals mode From the Bike Set Up menu push the joystick down to select TURN SIGNALS and press the joystick center to confirm Push the joystick down up to scroll bet...

Page 57: ...and or time period To review the service interval From the BIKE SET UP menu push the joystick down to select SERVICE Press the joystick center to display the SERVICE information Trip Set Up This menu...

Page 58: ...up and then press the joystick center to select TRIP 1 RESET or TRIP 2 RESET Push the joystick down up to select AUTOMATIC and then press the joystick center to confirm Using the joystick down up cho...

Page 59: ...formation Display Set Up Color To select a different color for the display information From the DISPLAY SET UP menu push the joystick down up to select COLOR Press the joystick center to confirm Push...

Page 60: ...the available options Scroll the menu by moving the joystick down up until the required option is highlighted Press the joystick center to select deselect the information trays An information tray ite...

Page 61: ...cted option The options available are Economy Miles MPG UK Miles MPG US KM L 100KM KM KM L Temperature C F Pressure PSI bar KPa Display Set Up Clock The Clock menu allows the adjustment of the clock t...

Page 62: ...e joystick center to confirm Push the joystick down up to select DATE FORMAT Press the joystick center to confirm Push the joystick down up to select either of the date format options and press the jo...

Page 63: ...switch between the information tray modes or reset the fuel information under the following conditions At low speed In traffic free areas On straight and level roads or surfaces In good road and weat...

Page 64: ...ray For further information refer to page 60 Warning Review Any warnings and information messages are shown in the Warnings tray An example is shown below 3 0 0 2 2 4 4 6 6 8 8 10 10 12 12 52 TYRE PRE...

Page 65: ...ast from working correctly Trip Meter There are two trip meters that can be accessed and reset in the information tray 1234 3 0 0 2 2 4 4 6 6 8 8 10 10 12 12 34 5 52 23 45 mi mph hh mm DISTANCE F E C...

Page 66: ...e remaining fuel in the tank Reset To reset the average fuel consumption press and hold the joystick center Note After refueling the fuel gage and range to empty information will be updated only while...

Page 67: ...ws the current front tire pressure Rear Tire Pressure Indicator This shows the current rear tire pressure Low Tire Pressure The front or rear tire will be highlighted on the motorcycle image to indica...

Page 68: ...options available blue green yellow and white 3 0 0 2 2 4 4 6 6 8 8 10 10 12 12 52 F E C H 21 5 10 55AM C o x1000rpm APPLY TO CURRENT STYLE ONLY CHANGE IN MENU SET 100 9 ABS MPH COLOUR SELECT To appl...

Page 69: ...d sport Press the joystick center to confirm the required level of damping Suspension Tiger 900 GT Pro Only The Suspension information tray allows the selection of predetermined suspension settings 3...

Page 70: ...y reduced as road speed increases Always reduce speed in potentially hazardous driving conditions such as bad weather or heavy traffic Warning Only operate this Triumph motorcycle at high speed in clo...

Page 71: ...n 3 rd gear or higher Once these conditions have been met press the SET button to activate cruise control The cruise control symbol will be shown in a green light in the TFT display to indicate that c...

Page 72: ...he tachometer but the SET indicator and set speed will still be shown in the display screen indicating that the cruise control set speed has been stored The cruise control set speed can be resumed as...

Page 73: ...tion control and optimized cornering traction control systems are not a substitute for riding appropriately for the prevailing surface and weather conditions The systems cannot prevent loss of tractio...

Page 74: ...ol and an accident All motorcycles are equipped with Traction Control TC Traction control is a system that helps to maintain traction when accelerating on wet slippery road surfaces If sensors detect...

Page 75: ...luminated Contact an authorized Triumph dealer as soon as possible to have the fault checked and rectified Hard acceleration and cornering in this situation may cause the rear wheel to spin resulting...

Page 76: ...ion of the Tire Pressure Monitoring System TPMS Check the tire pressure when the tires are cold using an accurate tire pressure gage see the Tire section for more information Use of the TPMS system to...

Page 77: ...lluminate if the tire is over inflated When the warning light is illuminated the Tire Pressure display will show which tire is the deflated tire It will also show the tire pressure 36 28 3 0 0 2 2 4 4...

Page 78: ...will cause the sensor to become blocked causing irreparable damage to the TPMS sensor assembly Damage caused by the use of anti puncture fluid or incorrect maintenance is not considered a manufacturin...

Page 79: ...dealer to have the fault rectified Fuel RON ROZ 95 min 91 E5 E10 3900691 Unleaded fuel only Carburant san plomb Gasolina sin plomo Bleifreies Benzin Endast blyfri bensin Benzina senza piombo Ongelode...

Page 80: ...gasoline which has a higher octane rating Oxygenated Gasoline To help in meeting clean air standards some areas of the U S use oxygenated gasoline to help reduce harmful emissions These gasolines are...

Page 81: ...ces may cause the fuel to expand and overflow creating a fire hazard After refueling always check that the fuel filler cap is correctly closed Because gasoline fuel is highly flammable any fuel leak o...

Page 82: ...tires will reduce the tires ability to grip the road This will result in a dangerous riding condition potentially causing loss of motorcycle control and an accident Caution Avoid filling the tank in r...

Page 83: ...The motorcycle is equipped with a side stand on which the motorcycle can be parked Whenever the side stand is used before riding always make sure that the side stand is fully up after first sitting o...

Page 84: ...drop the seats Do not lean the seats against the motorcycle or any surface which may damage the seats or seat covers Instead place the seats with the seat cover facing upwards on a clean flat surface...

Page 85: ...ol and an accident Warning To prevent detachment of the seat during riding after installation always grasp the seat and pull firmly upwards If the seat is not correctly secured in the lock it will det...

Page 86: ...to engage in the seat lock Rider s Seat Warning The rider s seat is only correctly retained and supported once the passenger seat is correctly installed Never ride the motorcycle with the passenger s...

Page 87: ...e page 85 Rider s Seat Height Adjustment Warning Always adjust both seat height adjusters Adjusting only one height adjuster may prevent correct installation of the seat Riding the motorcycle with an...

Page 88: ...e engine is running When the heated seats are switched on the heated seats symbol will appear in the display The selected heat level for each seat will also be indicated by the color of the symbol The...

Page 89: ...gain until the voltage rises to a safe level The switches will not power back on automatically even if the voltage rises to the safe level The ignition must be switched off then on again to activate t...

Page 90: ...vice to open it Windshield Warning Never attempt to clean the windshield while riding the motorcycle Removal of the rider s hands from the handlebars while riding the motorcycle will diminish the abil...

Page 91: ...release the tension in the mountings Slide the windshield up or down to the required height Release the adjustment handle For windshield cleaning information see page 178 Tool Kit The tool kit contai...

Page 92: ...USB socket could lead to an electrical problem resulting in motorcycle damage loss of motorcycle control and an accident Caution Loose and unsecured items in the storage compartment may get damaged or...

Page 93: ...the USB socket Remove the passenger seat see page 85 The USB socket is located in the storage compartment below the passenger seat Press the center of the left hand side of the storage compartment lid...

Page 94: ...he seat lock 1 1 Accessory socket rear The accessory sockets provide a 12 Volt electrical supply The accessory socket circuit is protected by the specified fuse shown in the fuse charts on page 163 To...

Page 95: ...ring the first 600 miles 1 000 km Do not use full throttle Avoid high engine speeds at all times Avoid riding at one constant engine speed whether fast or slow for a long period of time Avoid aggressi...

Page 96: ...or fastened Inspect all areas for loose damaged fasteners Steering Action Smooth but not loose from lock to lock No binding of any of the control cables see page 142 Brakes Pull the brake lever and pu...

Page 97: ...Contents Stopping the Engine 98 Starting the Engine 98 Moving Off 100 Shifting Gears 100 Triumph Shift Assist TSA if equipped 101 Braking 102 Anti lock Braking System ABS 104 Optimized Cornering ABS...

Page 98: ...cle is moving The engine stop switch is for emergency use only Stopping the engine when the motorcycle is moving may cause damage to motorcycle components Starting the Engine Warning Never start the e...

Page 99: ...in the key to turn off the engine immobilizer To make sure that the immobilizer functions correctly always have only one of the ignition keys near the ignition switch Having two ignition keys near the...

Page 100: ...s can lead to the front wheel lifting from the ground pulling a wheelie and to the rear tire breaking traction wheel spin Always open the throttle cautiously particularly if you are unfamiliar with th...

Page 101: ...riding Caution In the event of a TSA system fault when riding the TSA system will be disabled Use the clutch to shift gears in the normal way otherwise damage to the engine or gear box may occur Cont...

Page 102: ...ch is applied An up shift is attempted by mistake when in 6th gear A down shift is attempted by mistake when in 1st gear An up shift is attempted at very low engine speeds A down shift is attempted at...

Page 103: ...result in loss of control and an accident Warning For your safety always exercise extreme caution when braking accelerating or turning as any improper action can cause loss of control and an accident...

Page 104: ...sture may cause loss of motorcycle control and an accident Anti lock Braking System ABS Warning ABS prevents the wheels from locking therefore maximizing the effectiveness of the braking system in eme...

Page 105: ...ABS is switched off by the OFF ROAD or OFF ROAD PRO riding modes A warning message will be shown in the instrument display Warning If the ABS is not functioning the brake system will continue to funct...

Page 106: ...ntrol that the optimized cornering braking system allows under certain conditions is not a substitute for good riding practice Warning Always ride within the legal speed limit Never ride without due c...

Page 107: ...n loss of motorcycle control and an accident Note Optimized Cornering ABS OCABS is disabled in the OFF ROAD riding mode or if the ABS is switched off and can be disabled in the OFF ROAD PRO riding mod...

Page 108: ...elp prevent theft Always park on a firm level surface to prevent the motorcycle from falling This is particularly important when parking off road When parking on a hill always park facing uphill to pr...

Page 109: ...other circumstances is dangerous and will lead to loss of motorcycle control and an accident Warning The handling characteristics of a motorcycle at high speed may vary from those you are familiar wit...

Page 110: ...the fuel level is allowed to get very low Always make sure you have adequate fuel for your trip Luggage Make sure that any luggage containers are closed locked and securely installed on the motorcycl...

Page 111: ...pect of the motorcycle s operation Warning Owners should be aware that the only approved parts accessories and conversions for any Triumph motorcycle are those which carry official Triumph approval an...

Page 112: ...t speeds above 80 mph 130 km h In either both of these conditions speeds in excess of 80 mph 130 km h should not be attempted even where the legal speed limit permits this The presence of accessories...

Page 113: ...essories installed and any load carried For models that have adjustable suspension settings make sure that front and rear spring preload and damping settings are suitable for the loading condition of...

Page 114: ...oming familiar and comfortable with the changes in motorcycle operating characteristics that this brings about Motorcycle operation without making allowances for the presence of a passenger could lead...

Page 115: ...such operation unless trained to do so and without becoming familiar and comfortable with the changes in motorcycle operating characteristics that this brings about Motorcycle operation without makin...

Page 116: ...Accessories Loading and Passengers 116 This page intentionally left blank...

Page 117: ...vel Inspection 130 Coolant Level Adjustment 130 Coolant Change 131 Throttle Control 132 Clutch 132 Clutch Inspection 132 Clutch Adjustment 132 Drive Chain 133 Drive Chain Lubrication 133 Drive Chain F...

Page 118: ...Rear Suspension Rebound Damping Adjustment 152 Rear Suspension Rebound Damping Adjustment 152 Bank Angle Indicators 153 Tires 154 Tire Inflation Pressures 155 Tire Pressure Monitoring System TPMS if e...

Page 119: ...Maintenance 119 Lights 169 Turn Signal Lights 169 Tail Brake Light License Plate Light 169 Fog Lights if equipped 169 Mirrors 170...

Page 120: ...should be adjusted to match the particular environment in which the motorcycle is used and the demands of the individual owner Special tools knowledge and training are required in order to correctly...

Page 121: ...ire maintenance at their specified annual intervals In all cases maintenance must be carried out at or before the specified maintenance intervals shown Consult an authorized Triumph dealer for advice...

Page 122: ...n system check clean Air cleaner replace Throttle bodies balance Ignition System Spark plugs replace Cooling System Cooling system check for leaks Day Coolant level check adjust Day Coolant replace Ev...

Page 123: ...ain wear check Every 500 miles 800 km Drive chain lubricate Every 200 miles 300 km Drive chain rubbing strip check Day Drive chain rubbing strip replace General Fasteners inspect visually for security...

Page 124: ...nce with scheduled maintenance requirements Sump Guard The sump guard must be removed to allow access to change the engine oil and oil filter Tiger 900 Rally Pro Only 3 1 2 1 Sump guard 2 Left hand si...

Page 125: ...ngs and tighten to 53 lbf in 6 Nm Tighten the bottom fixings to 53 lbf in 6 Nm Engine Oil Level Inspection Warning Never start the engine or run the engine in a confined area Exhaust fumes are poisono...

Page 126: ...engine is only shown when the engine is at normal operating temperature and the motorcycle is upright not on the side stand If it is necessary to top off the engine oil level remove the filler plug a...

Page 127: ...e drain plug to 18 lbf ft 25 Nm Fill the engine with a 10W 40 or 10W 50 semi or fully synthetic motorcycle engine oil that meets specification API SH or higher and JASO MA such as Castrol Power 1 Raci...

Page 128: ...uch as Castrol Power 1 Racing 4T 10W 40 fully synthetic engine oil sold as Castrol Power RS Racing 4T 10W 40 fully synthetic in some countries Refer to the chart below for the correct oil viscosity 10...

Page 129: ...that are harmful to the human body Contact with skin or eyes may cause severe irritation Wear protective gloves clothing and eye protection when handling coolant If coolant is inhaled remove the perso...

Page 130: ...position not on the stand Check the coolant level in the expansion tank The coolant level must be between the MAX and MIN marks If the coolant is below the minimum level the coolant level must be adj...

Page 131: ...s Warning The fan operates automatically when the engine is running Always keep hands and clothing away from the fan Contact with the rotating fan may cause an accident and or personal injury Caution...

Page 132: ...n shifting gear and selecting neutral This may cause the engine to stall and make the motorcycle difficult to control Conversely if the clutch lever has insufficient free play the clutch may not engag...

Page 133: ...ngine sprocket will injure the rider and lead to loss of motorcycle control and an accident Similarly locking the rear wheel will lead to loss of motorcycle control and an accident For safety and to p...

Page 134: ...sher to clean the drive chain as this may cause damage to the drive chain components Drive Chain Free Movement Inspection Warning Make sure the motorcycle is stabilized and adequately supported A corr...

Page 135: ...nterclockwise to reduce drive chain free movement When the correct amount of drive chain free movement has been set push the wheel into firm contact with the adjusters Tighten both adjuster lock nuts...

Page 136: ...1 Measure across 20 links 2 Weight To inspect the drive chain and sprocket wear Remove the drive chain guard Stretch the drive chain taut by hanging a 20 40 lb 10 20 kg weight on the drive chain Measu...

Page 137: ...Brake pads must always be replaced as a wheel set At the front where two calipers are installed on the same wheel replace all the brake pads in both calipers Replacing individual pads will reduce brak...

Page 138: ...r brakes Disc Brake Fluid Warning Brake fluid is hygroscopic which means it will absorb moisture from the air Any absorbed moisture will greatly reduce the boiling point of the brake fluid causing a r...

Page 139: ...er contaminants Note A special tool is required to bleed the ABS braking system Contact your authorized Triumph dealer when the brake fluid needs replacing or the hydraulic system requires maintenance...

Page 140: ...seal 3 Reservoir cap retaining screw holes Install the reservoir cap retaining screws into the reservoir cap and diaphragm seal assembly Hold the assembly together and position the reservoir cap diaph...

Page 141: ...tal To adjust the rear brake fluid level Loosen the reservoir cap retaining screws Remove the reservoir cap and the diaphragm seal noting the position of the diaphragm seal for reinstalling Fill the r...

Page 142: ...k will not cause damage to the motorcycle Steering Bearings Inspection The steering head bearings must be lubricated and inspected in accordance with scheduled maintenance requirements Always inspect...

Page 143: ...of the front wheel from side to side If any free play can be detected ask your authorized Triumph dealer to inspect and rectify any faults before riding Reposition the lifting device and repeat the pr...

Page 144: ...suspension settings provide a comfortable ride and good handling characteristics for general solo riding The suspension settings charts show suggested settings for the front suspension and are only a...

Page 145: ...oken Terrain 18 18 Off Road Smooth Terrain 8 8 Rider and Luggage 8 8 Rider and Passenger 8 6 Rider Passenger and Luggage not exceeding limits 8 6 1 Number of clicks counterclockwise from the fully clo...

Page 146: ...rclockwise to decrease Always count the number of clicks back from the fully clockwise closed position Front Suspension Compression Damping Adjustment Tiger 900 GT Tiger 900 GT LRH and Tiger 900 GT Pr...

Page 147: ...clockwise closed position Front Suspension Rebound Damping Adjustment Tiger 900 GT Tiger 900 GT LRH and Tiger 900 GT Pro The rebound damping adjuster is located at the top of the right hand fork 1 2...

Page 148: ...torcycle with defective or damaged suspension is dangerous and may lead to loss of control and an accident Warning Never attempt to dismantle any part of the suspension units All suspension units cont...

Page 149: ...e page 69 Rear Suspension Setting Chart Tiger 850 Sport Loading Spring Preload1 Solo Riding Normal MIN Comfort Softer MIN Sport Firmer MIN Rider and Luggage 17 Rider and Passenger 21 Rider Passenger a...

Page 150: ...osition 2 Number of adjuster turns counterclockwise from the fully clockwise closed position Rear Suspension Setting Chart Tiger 900 Rally and Tiger 900 Rally Pro Loading Spring Preload1 Rebound Dampi...

Page 151: ...rease The setting is measured as the number of adjuster turns clockwise from the fully counterclockwise position Rear Suspension Spring Preload Adjustment Tiger 900 Rally and Tiger 900 Rally Pro The s...

Page 152: ...e setting is measured as the number of adjuster turns counterclockwise from the fully clockwise position Rear Suspension Rebound Damping Adjustment Tiger 900 Rally and Tiger 900 Rally Pro The rebound...

Page 153: ...not be used as a guide to how far the motorcycle may be safely banked This depends on many various conditions including but not limited to road surface tire condition and weather Banking to an unsafe...

Page 154: ...not seat and the tires could slip on the rims causing rapid tire deflation that may result in a loss of motorcycle control and an accident Never install an inner tube inside a tubeless tire without t...

Page 155: ...pressures daily and adjust if necessary See the Specification section for details of the correct inflation pressures Tire Pressure Monitoring System TPMS if equipped Caution An adhesive label is insta...

Page 156: ...th excessively worn tires is hazardous and will adversely affect traction stability and handling which may lead to loss of control and an accident When tubeless tires used without a tube become punctu...

Page 157: ...ructions Initially the new tires will not produce the same handling characteristics as the worn tires and the rider must allow adequate riding distance approximately 100 miles 160 km to become accusto...

Page 158: ...operate potentially leading to loss of motorcycle control and an accident in conditions where the ABS would normally function Warning Accurate wheel balance is necessary for safe stable handling of th...

Page 159: ...to the battery touch the battery cables together or reverse the polarity of the cables as any of these actions may cause a spark which would ignite battery gases causing a risk of personal injury Mak...

Page 160: ...Never swallow battery acid or allow it to come into contact with the skin To prevent injury always wear eye and skin protection when handling the battery The battery is a sealed type and does not req...

Page 161: ...e is not covered by the motorcycle warranty as it is not due to a manufacturing defect Keeping the battery fully charged reduces the likelihood of it freezing in cold conditions Allowing a battery to...

Page 162: ...re charging Battery Installation Warning Make sure that the battery terminals do not touch the motorcycle frame This may cause a short circuit or spark which would ignite battery gases causing a risk...

Page 163: ...own fuse with a fuse of a different rating Use of an incorrect fuse could lead to an electrical problem resulting in motorcycle damage loss of motorcycle control and an accident A blown fuse is indica...

Page 164: ...n below Fuse Box 1 7 5A 10A 10A 10A 10A 20A 15A 25AABS 5A OBDII PS1 PS2 PS3 PS4 PS5 8 9 6 5 4 3 2 1 1 2 3 7 8 9 6 5 4 Position Circuit Protected Rating Amps 1 Chassis Control Unit Cooling Fan Right Ha...

Page 165: ...ide Horn Fog Lights License Plate Light Rear Position Light 10 2 Chassis Control Unit Brake Light Dip Beam Headlight Front Position DRL Control Instrument Wake Front Turn Signals Heated Grips 10 3 Cha...

Page 166: ...Chassis Control Unit Brake Light Dip Beam Headlight Front Position DRL Control Instrument Wake Front Turn Signals Heated Grips 10 3 Chassis Control Unit Heated Seats High Beam Headlight Rear Turn Sig...

Page 167: ...ing from the headlight lens Covering the headlight lens during operation with items of clothing luggage adhesive tape devices intended to alter or adjust the headlight beam or non genuine headlight le...

Page 168: ...Switch the headlights off when the beam settings are satisfactory Note There is a small triangle marking on each side of the headlight unit which indicates the height of the light within the headlight...

Page 169: ...turn signal lights LED Turn Signal Lights The turn signal light units are sealed maintenance free LED units Bulb Turn Signal Lights To replace the turn signal bulb The lens on each turn signal light i...

Page 170: ...e motorcycle may result in loss of control of the motorcycle and an accident Only attempt to clean or adjust the mirrors while stationary Warning Operation of the motorcycle with incorrectly adjusted...

Page 171: ...ashing 174 Care of Gloss Paintwork 175 Care of Matt Paintwork 175 Aluminum Items not Lacquered or Painted 175 Cleaning of Chrome and Stainless Steel Items 176 Black Chrome 176 Cleaning of the Exhaust...

Page 172: ...dvice which will safeguard against corrosion and enhance the appearance of the motorcycle Preparation for Washing Before washing precautions must be taken to keep water off the following places Rear o...

Page 173: ...der the fuel tank or near the steering head Any water sprayed in this area could enter the airbox and engine causing damage to both items Do not get water near the following places Air intake duct Any...

Page 174: ...After Washing Warning Never wax or lubricate the brake discs Always clean the brake disc with a proprietary brand of oil free brake disc cleaner Waxed or lubricated brake discs may cause loss of brak...

Page 175: ...d or Painted Items such as brake and clutch levers wheels engine covers engine cooling fins upper and lower yokes and throttle bodies on some models must be correctly cleaned to preserve their appeara...

Page 176: ...he use of abrasive cleaning products will damage the finish and must not be used When the chrome and stainless steel is dry apply a suitable proprietary chrome cleaner on to the surface following the...

Page 177: ...ibed Make sure that no soap or water enters the exhausts Drying Dry the exhaust system as far as possible with a soft cloth or chamois leather Do not run the engine to dry the system or spotting will...

Page 178: ...ause loss of motorcycle control and an accident Operation of the motorcycle with a damaged or scratched windshield will reduce the rider s forward vision Any such reduction in forward vision is danger...

Page 179: ...in damage and permanent wear Follow these simple instructions to prolong the life of the leather product Do not use household cleaning products bleach detergents containing bleach or any kind of solv...

Page 180: ...el and add a fuel stabilizer if available following the fuel stabilizer manufacturer s instructions Warning Gasoline is extremely flammable and can be explosive under certain conditions Turn the ignit...

Page 181: ...re or less about once every two weeks see page 159 Store the motorcycle in a cool dry area away from sunlight and with a minimum daily temperature variation Put a suitable porous cover over the motorc...

Page 182: ...Cleaning and Storage 182 This page intentionally left blank...

Page 183: ...ore x Stroke 3 07 x 2 44 in 77 99 x 61 94 mm Compression Ratio 11 266 1 Cylinder Numbering Left to Right Cylinder Sequence 1 at left Firing Order 1 3 2 Starting System Electric Starter Lubrication Tig...

Page 184: ...allons 20 0 liters Ignition Tiger 850 Sport and Tiger 900 GT All Models Ignition System Digital Inductive Electronic Rev Limiter 10 000 r min Spark Plug NGK CR9EK Spark Plug Gap 0 03 in 0 7 mm Gap Tol...

Page 185: ...is available from your authorized Triumph dealer or on the Internet at www triumph co uk Warning Use the recommended tires ONLY in the combinations given Do not mix tires from different manufacturers...

Page 186: ...ed tires and any maximum speed restrictions is available from your authorized Triumph dealer or on the Internet at www triumph co uk Operation of the motorcycle above the permissible maximum speed may...

Page 187: ...pindle Nut 81 lbf ft 110 Nm Fluids and Lubricants Tiger 850 Sport and Tiger 900 GT All Models Bearings and Pivots Grease to NLGI 2 specification Brake Fluid DOT 4 brake fluid Coolant Triumph HD4X Hybr...

Page 188: ...Specifications 188 This page intentionally left blank...

Page 189: ...e x Stroke 3 07 x 2 44 in 77 99 x 61 94 mm Compression Ratio 11 266 1 Cylinder Numbering Left to Right Cylinder Sequence 1 at left Firing Order 1 3 2 Starting System Electric Starter Lubrication Tiger...

Page 190: ...Limiter 10 000 r min Spark Plug NGK CR9EK Spark Plug Gap 0 03 in 0 7 mm Gap Tolerance 0 002 0 004 in 0 05 0 1 mm Transmission Tiger 900 Rally and Tiger 900 Rally Pro Transmission Type 6 Speed Constan...

Page 191: ...re Pressures Cold all except Pirelli Scorpion Rally Front 34 lb in 2 34 bar Rear 42 lb in 2 89 bar Tire Pressures Cold Pirelli Scorpion Rally only Front 34 lb in 2 34 bar Rear 38 lb in 2 62 bar Warnin...

Page 192: ...0 Rally and Tiger 900 Rally Pro Battery Type YTZ 14S Battery Rating 12 Volt 11 2 Ah Alternator 14 Volt 34 Amp at 5 000 rpm Headlight LED Tail Brake Light LED Turn Signal Lights LED 12 Volt 10 Watt equ...

Page 193: ...t Triumph HD4X Hybrid OAT coolant pre mixed Drive Chain Chain spray suitable for XW ring chains Engine Oil Semi or fully synthetic 10W 40 or 10W 50 motorcycle engine oil which meets specification API...

Page 194: ...Specifications 194 This page intentionally left blank...

Page 195: ...ter Washing 174 Aluminum Items not Lacquered or Painted 175 Black Chrome Items 176 Care of Leather Products 179 Chrome and Stainless Steel 176 Drying 177 Exhaust System 177 Frequency of Cleaning 172 G...

Page 196: ...ns 185 190 Fluids Specifications 187 193 Frame Specifications 186 192 Front Suspension Adjustment 143 Compression Damping Adjustment 146 146 Front Fork Inspection 148 Rebound Damping Adjustment 147 14...

Page 197: ...itch 32 Heated Grips Switch 31 Heated Seat Switch 33 High Beam Button 32 Horn Button 31 MODE Button 31 Turn Signal Switch 31 Lights Hazards 42 Loading 113 Lubrication Specifications 183 189 M Maintena...

Page 198: ...79 Sensor Serial Number 77 Tire Pressure Warning Light 43 77 Tire Pressures 78 156 Tires 154 199 Minimum Tread Depth 156 Replacement 78 157 Specifications 185 191 Tire Inflation Pressures 155 Tire We...

Page 199: ...terference 2 This device must accept any interference received including interference that may cause undesired operation Changes or modifications to the device could void the user s authority to opera...

Page 200: ...Approval Information 200 This page intentionally left blank...

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