Triumph Tiger 800 XCA 2007 Page 202 Owner'S Handbook Manual Download

Page: 202 / 204

Index

202

Starting the Engine

120

Stopping the Engine

119

Engine Oil

140

Disposal of Oil and Filters

142

Oil and Oil Filter Change

141

Oil Level Inspection

140

Specification and Grade

142

Fluids and Lubricants

200

Frame

Rake

199

Trail

199

Front Suspension

158

Compression Damping Adjustment

160, 161

Front Fork Inspection

158

Rebound Damping Adjustment

162, 162

Setting Chart

159, 160

Fuel

Filling the Fuel Tank

Fuel Grade

Refuelling

Specifications

197

System Specifications

197

Fuses

178

Gears

Changing Gears

122

Handlebar Adjustment

100

Headlights

Adjustment

181, 182

Bulb Headlight Unit

184

Bulb Replacement

183, 184

Daytime Running Lights (DRL)

185

Fog Lights

185

LED Headlight Unit

183

Position Light Bulb Replacement

184

Heated Seats

Heated Seat Switch

Helmet Hook

108

High Speed Operation

128

Ignition

Key

Specifications

197

Immobiliser

Indicator Light

28, 58

Information Menu

Instrument Panel

Speedometer

Tachometer

Trip Meters

Instruments

Description

Speedometer

Tachometer

Left Handlebar Switches

81 , 85

Direction Indicator Switch

82, 85

Fog Lights Switch

83, 87

Headlight Dip Switch

Heated Grips Switch

83, 86

Heated Seat Switch

High Beam Button

30, 84

Horn Button

83, 85

Instrument SCROLL Button

Instrument SET Button

Joystick Button

MODE Button

Pass Button

130

Lubrication

Specifications

196

Luggage System

Expedition Aluminium Pannier Installation

111

Expedition Aluminium Pannier Operation

113

Expedition Aluminium Pannier Removal

111

Expedition Aluminium Panniers

111

Maintenance

Scheduled Maintenance

136

Summary of Contents for Tiger 800 XCA 2007

Page 1: ...fer to it for information whenever necessary The information contained in this publication is based on the latest information available at the time of printing Triumph reserves the right to make chang...

Page 2: ...se of the major sections a further table of contents will help you find the specific subject required Foreword 3 Safety First 7 Warning Labels 14 Parts Identification 16 Serial Numbers 22 Instruments...

Page 3: ...y and performance Please read this Owner s Handbook before riding in order to become thoroughly familiar with the correct operation of your motorcycle s controls its features capabilities and limitati...

Page 4: ...r destruction of equip ment Note This note symbol indicates points of particular interest for more efficient and convenient operation Warning Labels At certain areas of the motorcycle the symbol above...

Page 5: ...ads but does not include riding on any motocross course any off road competition such as motocross or enduro riding or riding off road with a passenger Light off road use does not include jumping the...

Page 6: ...user s authority to operate the equipment Tyres With reference to the Pneumatic Tyres and Tubes for Automotive Vehicles Quality Control Order 2009 Cl No 3 c it is declared by M s Triumph Motorcycles...

Page 7: ...Low Ride Height Models The Tiger 800 XRX LRH motorcycles are equipped with lowered suspension and have reduced ground clearance As a result the cornering banking angles that can be achieved by the Ti...

Page 8: ...t system or catalytic converter Fuel and Exhaust Fumes Warning PETROL IS HIGHLY FLAMMABLE Always turn off the engine when refuelling Do not refuel or open the fuel filler cap while smoking or in the v...

Page 9: ...otection is not possible wearing correct protective clothing can reduce the risk of injury when riding Warning A helmet is one of the most important pieces of riding gear as it offers protection again...

Page 10: ...his foreword Remember in an accident a motorcycle does not give the same impact protection as a car Warning This Triumph motorcycle should be operated within the legal speed limits for the particular...

Page 11: ...of injury from entrapment of clothing Warning The bank angle indicators must not be used as a guide to how far the motorcycle may be safely banked This depends on many various conditions including bu...

Page 12: ...e motorcycle unattended By removing the key the risk of use of the motorcycle by unauthorised or untrained persons is reduced When parking the motorcycle always remember the following Engage first gea...

Page 13: ...ting of any approved parts accessories or conversions by non approved personnel Maintenance Equipment Warning Consult your authorised Triumph dealer whenever there is doubt as to the correct or safe o...

Page 14: ...make sure that all riders have understood and complied with all the information to which these labels relate 6 5 4 3 2 N 1 3 100 KM H 60 MPH MAX M S MAX LOAD 5 kg 11 lbs R P M 1 2 4 5 6 7 8 1 Headlig...

Page 15: ...emove the warning labels will cause damage to the paintwork or bodywork DAILY SAFETY CHECKS T GLICHE SICHERHEITSKONTROLLEN CONTROLES DE SECURITE QUOTIDIENS CHEQUEOS DE SEGURIDAD DIARIOS VERIFICA ES DI...

Page 16: ...ccessory socket 4 Fuel tank and fuel filler cap 5 Battery and fuse boxes under the rider seat 6 USB socket under the passenger seat 7 Tool kit Accessory U lock storage location under the passenger sea...

Page 17: ...ller cap 4 Coolant expansion tank 5 Handguards if fitted 6 Mirror 7 Headlight adjuster 8 Windscreen 9 Fog light if fitted 10 Front fork 11 Radiator Coolant pressure cap 12 Clutch cable 13 Engine oil l...

Page 18: ...et 4 Fuel tank and fuel filler cap 5 Battery and fuse boxes under the rider s seat 6 USB socket under the passenger s seat 7 Tool kit Accessory U lock storage location under the passenger s seat 8 Sea...

Page 19: ...tank 5 Handguards 6 Mirror 7 Headlight adjuster 8 Windscreen 9 Fog light if fitted 10 Front fork 11 Radiator Coolant pressure cap 12 Clutch cable 13 Engine oil level sight glass 14 Rear brake pedal 1...

Page 20: ...play 9 Speedometer 10 Tachometer 11 Front brake fluid reservoir 12 Rider s heated seat switch if fitted 13 Engine stop switch 14 Front brake lever 15 Starter button 16 Hazard warning light button 17 P...

Page 21: ...Fog lights switch if fitted 5 Cruise control adjust switch 6 TFT instrument display 7 Front brake fluid reservoir 8 Hazard warning light button 9 Front brake lever 10 Engine start stop button 11 HOME...

Page 22: ...ad area of the frame It is also displayed on a label attached to the left hand side of the headstock Record the vehicle identification number in the space provided below Engine Serial Number 1 1 Engin...

Page 23: ...Film Transistor TFT digital instrument display ODOMETER 0 MILES Thin Film Transistor TFT Instrument Display For more information on the TFT instrument display and its operation see page 24 Tiger 800...

Page 24: ...y Navigation 26 TFT Themes and Styles 26 Warning Lights 26 Speedometer and Odometer 32 Tachometer 32 Gear Position Display 32 Fuel Gauge 33 Service Interval Announcement 33 Ambient Air Temperature 33...

Page 25: ...2 3 8 11 1 Alarm immobiliser status indicator light alarm is an accessory kit 2 Warning lights 3 Speedometer 4 Right hand indicator 5 Daytime Running Light DRL if fitted 6 Oil pressure warning light...

Page 26: ...ble with joystick long press TFT Themes and Styles There is the option to change the style of the instrument display Depending on the motorcycle model there are either one or two themes Each theme has...

Page 27: ...ce could cause a dangerous riding condition leading to loss of control and an accident Contact an authorised Triumph dealer as soon as possible to have the fault checked and rectified Note If the MIL...

Page 28: ...aches a speed exceeding 6 mph 10 km h when it will go off Note Traction control will not function if there is a malfunction with the ABS The warning lights for the ABS traction control and the MIL wil...

Page 29: ...arning light will be illuminated see page 29 Note Traction control will not function if there is a malfunction with the ABS system The warning lights for the ABS traction control and the MIL will be i...

Page 30: ...has additional functionality If the DRL switch is in the daytime running lights position then press and hold the high beam button to turn the high beam on It will remain on as long as the button is he...

Page 31: ...e pressures are at their recommended pressure when cold Note The Tyre Pressure Monitoring System TPMS is available as an accessory option on some models The TPMS warning light will only illuminate red...

Page 32: ...here is the red zone Engine speeds in the red zone are above maximum recommended engine speed and are also above the range for best performance Gear Position Display The gear position display indicate...

Page 33: ...tal distance or time that the motorcycle has remaining before a service is required When the remaining distance is 0 miles 0 km or the remaining time is 0 days the service symbol will remain on until...

Page 34: ...hazardous driving conditions such as bad weather Excess speed hard acceleration heavy braking or hard cornering when roads are slippery may result in loss of motorcycle control and an accident Riding...

Page 35: ...is important warning may lead to loss of motorcycle control and an accident Warning If ABS and or Traction Control TC has been disabled in the Main Menu as described on Bike Set Up ABS for ABS and or...

Page 36: ...t a riding mode Press and release the MODE button on the left hand switch housing to activate the riding mode selection tray at the bottom of the display screen The currently active riding mode icon i...

Page 37: ...mode and the newly selected riding mode until the change is complete or it is cancelled The riding mode selection is now complete and normal riding can be resumed Information Tray Warning When the mot...

Page 38: ...ngs and information messages are shown in the Warnings tray An example is shown below o7 29 12 5 8 6 5 4 2 0 12 14 F E PM RPM x1000 10 mph LOW BATTERY CHECK MANUAL 1 2 warnings 1 3 1 2 1 Low battery w...

Page 39: ...from the Main menu see page 47 Fuel Status Information The Fuel Status information tray shows fuel consumption information 59 42 12 MPG MPG RANGE 1 2 3 5 4 1 Fuel information light 2 Average fuel con...

Page 40: ...the tyre is over inflated Warning Stop the motorcycle if the Tyre Pressure Monitoring System TPMS warning light illuminates Do not ride the motorcycle until the tyres have been checked and the tyre p...

Page 41: ...uitable this will be used see page 50 Note Do not cover the light sensor on the display screen as this will stop the screen contrast from working correctly Style Options The Style Options information...

Page 42: ...ired option is selected and then press the joystick centre to con firm RIDING MODES BIKE SETUP TRIP SETUP DISPLAY SETUP EXIT MAIN MENU RESET TO DEFAULTS Main Menu Screen The Main menu allows access to...

Page 43: ...stick down up to select a specific riding mode and press the joystick centre to confirm RIDING MODES BIKE SETUP TRIP SETUP DISPLAY SETUP EXIT MAIN MENU RIDING MODES RIDER ROAD SPORT RESET TO DEFAULTS...

Page 44: ...AP and TC options available for each riding mode Riding Mode RIDER RAIN ROAD SPORT OFF ROAD OFF ROAD PRO ABS Anti lock Braking System Road Off Road Off Via Menu Via Menu Via Menu MAP Throttle Response...

Page 45: ...INDICATORS Selecting a Direction Indicators Mode To select the required direction indicators mode From the Bike Set Up menu push the joystick down to select INDICA TORS and press the joystick centre...

Page 46: ...u Bike Set Up Traction Control TC It is possible to temporarily disable the traction control system The traction control cannot be permanently disabled it will be automatically enabled when the igniti...

Page 47: ...s available are TRIP 1 RESET TRIP 2 RESET TRIP 2 DISPLAY Trip Setup Manual Reset Manual reset of the trip meters will only reset the selected trip meter when the rider chooses to do so EXIT MAIN MENU...

Page 48: ...hen stored in the trip memory When the ignition is turned off the trip meter is set to zero when the time period has elapsed The following table shows two examples of the automatic trip reset function...

Page 49: ...able Styles and Themes Brightness Visible Tray Shift Indicator Language Set Units Set Clock Set Date Display Set Up Themes and Styles Note Themes are only available on Tiger 800 XRT and Tiger 800 XCA...

Page 50: ...SETUP BRIGHTNESS LOW CONTRAST Shown There are two brightness options to choose High contrast day time mode Low contrast night time mode To change the brightness level From the Display Set Up menu push...

Page 51: ...UAGE UNITS THEME BRIGHTNESS High Contrast CLOCK LANGUAGE ENGLISH ESPANOL ITALIANO DEUTSCH FRANCAIS BRIGHTNESS Low Contrast VISIBLE TRAY DATE NEDERLANDS PORTUGUES SVENSKA To select a different language...

Page 52: ...r MINUTE To adjust the hour setting Select HOUR on the display and press the joystick centre a tick will appear next to HOUR and the hour display will flash as shown below Push the joystick down up to...

Page 53: ...a will remain unchanged and the display will return to the previous level Instrument Panel Position Adjustment Warning Operation of the motorcycle with an incorrectly adjusted instrument panel is dang...

Page 54: ...anel can be adjusted to allow for improved visibility of the display screen 1 1 Adjustment handle To adjust the instrument panel Push the adjustment handle away from the instrument panel Position the...

Page 55: ...Instruments 55 Liquid Crystal Display LCD Instrument Display Table of Contents Instrument Panel Layout 56 Warning Lights 57 Instruments 62...

Page 56: ...g System TPMS is fitted 10 Right hand direction indicator light 11 Neutral indicator light 12 High beam indicator light 13 Low fuel level indicator light 14 Alarm immobiliser status indicator light al...

Page 57: ...e Low Fuel Light The low fuel indicator will illuminate when there are approximately 4 0 litres of fuel remaining in the tank ABS Anti Lock Brake System Warning Light When the ignition switch is turne...

Page 58: ...e off If the indicator light remains on it indicates that the immobiliser has a malfunction that requires investigation Contact an authorised Triumph dealer as soon as possible to have the fault check...

Page 59: ...ntrol system has a malfunction that requires investigation Engine Management System Malfunction Indicator Light MIL The Malfunction Indicator Light MIL for the engine management system illuminates whe...

Page 60: ...is illuminated Low Oil Pressure Warning Light With the engine running if the engine oil pressure becomes dangerously low the low oil pressure warning light will illuminate Caution Stop the engine imme...

Page 61: ...Warning Stop the motorcycle if the tyre pressure warning light illuminates Do not ride the motorcycle until the tyres have been checked and the tyre pressures are at their recommended pressure when co...

Page 62: ...mbient temperature display Once the motorcycle starts moving the display will return to normal after a short time Low Battery Warning If items such as the heated grips and accessory fog lights are fit...

Page 63: ...engine speed in revolutions per minute rpm r min At the end of the tachometer range there is the red zone Engine rpm r min in the red zone is above maximum recommended engine speed and is also above t...

Page 64: ...e engine damage may result Fuel Gauge 1 1 Fuel gauge The fuel gauge indicates the amount of fuel in the tank With the ignition switched on the number of bars shown in the display indicates the level o...

Page 65: ...dealer the system will be reset When the remaining distance is 0 miles 0 km the service symbol will remain on until the service has been carried out and the system has been reset by your authorised T...

Page 66: ...nu To access the information menu Turn the ignition to the ON position Press and release the SET button on the left hand switch housing un til InFo appears in the display screen Note InFo will appear...

Page 67: ...Temperature The current ambient air temperature is displayed in C or F To change the temperature from C or F see page 74 Ambient Air Temperature Odometer Shows the total distance that the motorcycle...

Page 68: ...roads or surfaces In good road and weather conditions Failure to observe this important warning could lead to loss of motorcycle control and an accident To exit the information menu press and release...

Page 69: ...n motion as this may lead to loss of motorcycle control and an accident Warning If the traction control is disabled the motorcycle will handle as normal but without traction control In this situation...

Page 70: ...disable the ABS system The ABS system cannot be permanently disabled it will be automatically enabled when the ignition is turned off and then on again Warning Do not attempt to adjust the ABS setting...

Page 71: ...d the traction control will still function unless the traction control is also disabled To Enable the ABS To enable the ABS system again Repeat the ABS disable procedure and select on Press the HOME b...

Page 72: ...ress will change the set ting by one digit If the button is held the display will continuously scroll through in single digit incre ments When the correct hour display is shown press the SET button Th...

Page 73: ...but ton until Ind is shown in the display screen Press and release the SET button and Auto or MAnUAL will flash on and off Press and release the SCROLL but ton to select Auto or MAnUAL then press the...

Page 74: ...mpg Imperial gallons The speedometer and odometer will read in miles The fuel consumption will be measured in imperial gallons mpg US US gallons The speedometer and odometer will read in miles The fu...

Page 75: ...rse order when pressing up on the SCROLL button mpg Imperial gallons mpg US US gallons L 100 km Metric km L Metric Tyre Pressure Units if TPMS is fitted Press the SET button and do not touch the SCROL...

Page 76: ...While in Cruise Control 91 Deactivating Cruise Control 91 Resuming the Cruise Control Set Speed 92 Traction Control TC 93 Traction Control Settings 93 Tyre Pressure Monitoring System TPMS if fitted 94...

Page 77: ...General Information 77 Universal Serial Bus USB Socket 110 Luggage Systems 111 Triumph Accessory D lock Storage 115 Running In 116 Daily Safety Checks 117...

Page 78: ...l between the transponder and the engine immobiliser In this situation the engine immobiliser will remain active until one of the ignition keys is removed Always get replacement keys from your authori...

Page 79: ...e key in the LOCK position the steering will become locked Never turn the key to the LOCK position while the motorcycle is moving as this will cause the steering to lock Locked steering will cause los...

Page 80: ...d to the handlebar the starter will not operate if the side stand is down and a gear is engaged Hazard Warning Lights Button To turn the hazard warning lights on or off press and release the hazard wa...

Page 81: ...ning Lights To turn the hazard warning lights on or off press the hazard warning light button The ignition must be switched ON for the hazard warning lights to function but the hazard warning lights r...

Page 82: ...used MODE Button When the MODE button is pressed and released it will activate the Riding Mode Selection Menu in the display screen Further presses of the MODE button will scroll through the availabl...

Page 83: ...he different colours of the symbols shown in the display 1 2 3 1 Low heat symbol yellow 2 Medium heat symbol orange 3 High heat symbol red For maximum benefit in cold conditions from the OFF position...

Page 84: ...high beam Note A lighting on off switch is not fitted to this model The rear light and licence plate light all function automatically when the ignition is turned to the ON position The headlight will...

Page 85: ...s model The position light rear light and licence plate light all function automatically when the ignition is turned to the ON position The headlight will only function when the ignition switch is tur...

Page 86: ...ed to offer a variable level of heat at the grips from warm to hot The outer ring of the switch will illuminate as follows for each heat setting OFF not illuminated HOT red WARM amber For maximum bene...

Page 87: ...hrottles will close From the closed position the throttle twist grip can be rolled forward 3 4 mm to deactivate the cruise control if fitted see page 90 There are no user adjustments for the throttle...

Page 88: ...n an area free from traffic to gain familiarity with the new lever setting Do not loan your motorcycle to anyone as they may change the lever setting from the one you are familiar with causing loss of...

Page 89: ...l Models except Tiger 800 XR Warning Cruise control must only be used where you can drive safely at a steady speed Cruise control should not be used when riding in heavy traffic on roads with sharp bl...

Page 90: ...ABS warning light is illuminated Cruise control will continue to function if a riding mode is selected with ABS set to Off Road or Off Cruise control will continue to function if ABS has been disabled...

Page 91: ...deactivated as de scribed on page 91 Adjusting the Set Speed While in Cruise Control To adjust the set speed while in cruise control press and release the RES button to increase the speed SET button...

Page 92: ...sult in loss of motorcycle control and an accident Cruise control will be deactivated if one of the following actions has been taken Roll the throttle twist grip fully for ward Pull the clutch lever O...

Page 93: ...ing lights for the ABS traction control and the MIL will be illuminated Traction Control Settings Warning Do not attempt to adjust the traction control settings while the motorcycle is in motion as th...

Page 94: ...stem to set inflation pressures may lead to incorrect tyre pressures leading to loss of motorcycle control and an accident Function Tyre pressure sensors are fitted to the front and rear wheels These...

Page 95: ...fitted to the motorcycle make sure that your authorised Triumph dealer records the serial numbers of the front and rear tyre pressure sensors in the spaces provided below Front Tyre Pressure Sensor R...

Page 96: ...ol will flash continuously Contact your authorised Triumph dealer to have the sensor replaced and the new serial number recorded in the spaces provided in page 95 TPMS Tyre Pressures Warning The tyre...

Page 97: ...Always make sure the fuel used is of the correct grade and quality Damage caused by using the incorrect fuel or engine calibration is not considered a manufacturing defect and will not be covered und...

Page 98: ...urces may cause the fuel to expand and overflow creating a fire hazard After refuelling always check that the fuel filler cap is correctly closed Because petrol fuel is highly flammable any fuel leak...

Page 99: ...tyres will reduce the tyres ability to grip the road This will result in a dangerous riding condition potentially causing loss of motorcycle control and an accident Caution Avoid filling the tank in r...

Page 100: ...tion which may result in loss of motorcycle control and an accident Warning Before starting work make sure that the motorcycle is stabilised and adequately supported This will help prevent personal in...

Page 101: ...e upper clamps risers 1 2 3 1 Upper clamp 2 Clamp split line 3 Alignment marking Tiger 800 XRX shown Tighten the 10 mm fixings to 35 Nm Refit the 8 mm fixings to the front positions and tighten to 26...

Page 102: ...the side stand is fully up after first sitting on the motorcycle When parking the motorcycle using the side stand always turn the handlebars fully to the left and leave the motorcycle in first gear F...

Page 103: ...correctly fitted Never ride the motorcycle with the passenger seat detached or removed as the front seat will not be secure and may move A loose or detached seat could cause loss of motorcycle contro...

Page 104: ...ly retained and supported once the passenger seat is correctly fitted Never ride the motorcycle with the pillion seat detached or removed as the front seat will not be secure and may move A loose or d...

Page 105: ...ight adjust ers to the higher or lower position as required Make sure that both adjuster rails are fully engaged in their brackets on the seat Refit the rider s seat see page 104 Warning Always adjust...

Page 106: ...in the following order OFF HIGH LOW OFF For maximum benefit in cold condi tions from the OFF position press the heated seat switch for the high heat setting initially and then re duce the heat level...

Page 107: ...he motorcycle with an incorrectly adjusted windscreen could cause loss of motorcycle control and an accident Note The windscreen fitted to this motorcycle can be adjusted without the use of tools Adju...

Page 108: ...de the motorcycle with helmet s secured to the helmet hook Riding the motorcycle with helmet s secured to the helmet hook may cause the motorcycle to become unstable leading to loss of control and an...

Page 109: ...sory Socket 1 1 Ignition switch socket all models All models have a socket located next to the ignition switch The sockets will provide a 12 Volt electrical supply The electrical accessory socket circ...

Page 110: ...nder the passenger seat Caution Make sure that all electronic devices and cables are safely secured under the seat when riding Make sure there is sufficient space surrounding any electronic devices fo...

Page 111: ...e left hand or the right hand panniers The pannier lock barrel has two positions as shown 2 3 1 1 Lock barrel 2 Lock position 3 Unlock position Pannier Removal 2 1 1 Lock left hand pannier shown 2 Loc...

Page 112: ...press the pannier in wards to engage the locking mech anism Note An audible click can be heard when the pannier s upper mounting locking mechanism is engaged Two status indicators are also provided on...

Page 113: ...Locking mechanism status indicators 2 Lock barrel A pannier that detaches whilst riding may cause loss of motorcycle control and an accident and or injury to other road users Pannier Operation To unl...

Page 114: ...e pannier Close the lid and secure with the pannier lid latch Turn the key to the LOCK position and remove it cisb 1 2 1 Lock barrel lock position 2 Pannier lid latch Warning The maximum safe load for...

Page 115: ...rage Space is provided under the passenger seat to store a Triumph accessory D lock available from your Triumph dealer 1 2 2 3 4 cgir 1 Lock U section 2 Rear mudguard lock support features 3 Tool kit...

Page 116: ...ng the first 500 miles 800 km Do not use full throttle Avoid high engine speeds at all times Avoid riding at one constant engine speed whether fast or slow for a long period of time Avoid aggressive s...

Page 117: ...operly tightened or fastened Inspect all areas for loose damaged fixings Steering Action Smooth but not loose from lock to lock No binding of any of the control cables page 157 Brakes Pull the brake l...

Page 118: ...OW TO RIDE THE MOTORCYCLE Table of Contents Stopping the Engine 119 Starting the Engine 120 Moving Off 121 Changing Gears 122 Braking 123 ABS Anti Lock Brake System 125 Parking 127 Considerations for...

Page 119: ...switch 2 STOP position 3 RUN position 4 Starter button 5 Ignition switch 6 OFF position 7 ON position 8 Neutral indicator light To stop the engine Close the throttle completely Select neutral Turn the...

Page 120: ...RUN position Make sure that the transmission is in neutral Turn the ignition switch ON Note When the ignition is switched on the tachometer needle will quickly sweep from zero to maximum and then retu...

Page 121: ...neutral then the engine will stop regardless of clutch position Moving Off To move the motorcycle Pull in the clutch lever and select first gear Open the throttle a little and let out the clutch leve...

Page 122: ...at speeds that will cause excessive engine rpm r min This can lock the rear wheel causing loss of control and an accident Engine damage may also be caused Changing down the gears should be done so tha...

Page 123: ...rake should be applied a little more than the rear Change down or fully disengage the clutch as necessary to keep the engine from stalling Never lock the brakes as this may cause loss of control of th...

Page 124: ...front and rear brakes intermittently Continuous brake application or use of the rear brake only can overheat the brakes and reduce their effectiveness leading to loss of motorcycle control and an acci...

Page 125: ...cycle equipped with ABS may require a longer stopping distance than an equivalent motorcycle without ABS ABS Warning Light When the ignition switch is turned to the ON position it is normal for the AB...

Page 126: ...and an accident Warning The ABS warning light will illuminate when the rear wheel is driven at high speed for more than 30 seconds when the motorcycle is on a stand This reaction is normal When the ig...

Page 127: ...ted skin to become burnt Warning Do not park on a soft or on a steeply inclined surface Parking under these conditions may cause the motorcycle to fall over causing damage to property and personal inj...

Page 128: ...tances is dangerous and will lead to loss of motorcycle control and an accident Warning The handling characteristics of a motorcycle at high speed may vary from those you are familiar with at legal ro...

Page 129: ...to help reduce exhaust emission levels The catalytic converter can be permanently damaged if the motorcycle is allowed to run out of fuel or if the fuel level is allowed to get very low Always make s...

Page 130: ...ct of the motorcycle s operation Warning Never ride an accessory equipped motorcycle or a motorcycle carrying a payload of any kind at speeds above 80 mph 130 km h In either both of these conditions s...

Page 131: ...sing injury or death Triumph does not accept any liability whatsoever for defects caused by the fitting of non approved parts accessories or conversions or the fitting of any approved parts accessorie...

Page 132: ...an accident Even if small objects are correctly loaded onto the passenger seat the maximum speed of the motorcycle must be reduced to 80 mph 130 km h Passengers Warning The handling and braking capabi...

Page 133: ...n travelling around corners and not to lean unless the rider does so Warning The handling and braking capabilities of a motorcycle will be affected by the presence of a passenger The rider must make a...

Page 134: ...147 Drive Chain 148 Drive Chain Lubrication 149 Drive Chain Free Movement Inspection 149 Drive Chain and Sprocket Wear Inspection 151 Brakes 152 Breaking in New Brake Pads and Discs 152 Brake Pad Wear...

Page 135: ...Maintenance 175 Battery Discharge 175 Battery Discharge During Storage and Infrequent Use of the Motorcycle 175 Battery Charging 176 Battery Installation 176 Fuses 178 Fuse Identification 178 Headlig...

Page 136: ...ts of the motorcycle to malfunction A malfunctioning motorcycle may lead to loss of control and an accident Weather terrain and geographical location affect maintenance The maintenance schedule should...

Page 137: ...nually In addition to this mileage based items require maintenance at their specified intervals as the motorcycle reaches this mileage 2 Motorcycles travelling approximately 6 000 miles 10 000 km per...

Page 138: ...Throttle bodies balance Fuel hoses renew Every four years regardless of mileage Evaporative loss hoses renew Every four years regardless of mileage Ignition System Spark plugs check Spark plugs renew...

Page 139: ...ke fluid levels check Day Brake fluid renew Every two years regardless of mileage Drive Chain Drive chain slack check adjust Day Drive chain wear check Every 500 miles 800 km Drive chain lubricate Eve...

Page 140: ...sonous and can cause loss of consciousness and death within a short period of time Always operate your motorcycle in the open air or in an area with adequate ventilation Caution Running the engine wit...

Page 141: ...e correct level is reached fit and tighten the filler plug Oil and Oil Filter Change Warning Prolonged or repeated contact with engine oil can lead to skin dryness irritation and dermatitis In additio...

Page 142: ...e or seizure Only raise engine speed after running the engine for 30 seconds to allow the oil to circulate fully Caution If the engine oil pressure is too low the low oil pressure warning light will i...

Page 143: ...ne oil change or top up Cooling System To ensure efficient engine cooling check the coolant level each day before riding the motorcycle and top up the coolant if the level is low Note A year round Hyb...

Page 144: ...sages and considerably reduce the efficiency of the cooling system Coolant Level Inspection Note The coolant level should be checked when the engine is cold at room or ambient temperature 1 2 3 1 Expa...

Page 145: ...e If the coolant level is being checked because the coolant has overheated also check the level in the radiator and top up if necessary In an emergency distilled water can be added to the cooling syst...

Page 146: ...racks or deterioration and hose clips for tightness in accordance with scheduled maintenance requirements Have your authorised Triumph dealer replace any defective items Check the radiator grille and...

Page 147: ...scheduled maintenance requirements Clutch Inspection Check that there is 2 3 mm clutch lever free play at the lever If there is an incorrect amount of free play adjustments must be made Clutch Adjust...

Page 148: ...lead to loss of motorcycle control and an accident For safety and to prevent excessive wear the drive chain must be checked adjusted and lubricated in accordance with the scheduled maintenance require...

Page 149: ...pecially dirty clean first and then apply oil as mentioned above Caution Do not use a pressure washer to clean the drive chain as this may cause damage to the drive chain components Drive Chain Free M...

Page 150: ...h the wheel into firm contact with the adjusters Tighten both adjuster lock nuts to 20 Nm and the rear wheel spindle nut to 110 Nm Repeat the drive chain adjustment check Readjust if necessary Warning...

Page 151: ...e drive chain and sprocket wear Remove the drive chain guard Stretch the drive chain taut by hanging a 10 20 kg 20 40 lb weight on the drive chain Measure the length of 20 links on the straight part o...

Page 152: ...rning Brake pads must always be replaced as a wheel set At the front where two calipers are fitted on the same wheel replace all the brake pads in both calipers Replacing individual pads will reduce b...

Page 153: ...r brakes Disc Brake Fluid Warning Brake fluid is hygroscopic which means it will absorb moisture from the air Any absorbed moisture will greatly reduce the boiling point of the brake fluid causing a r...

Page 154: ...Use only DOT 4 fluid as recommended in the Specification section The brake fluid must also be changed if it becomes or is suspected of having become contaminated with moisture or any other contaminant...

Page 155: ...correctly po sitioned between the cap and res ervoir body Tighten the cap retaining screws to 1 Nm Rear Brake Fluid Inspection and Adjustment 1 2 3 1 Rear brake fluid reservoir 2 Upper level line 3 Lo...

Page 156: ...e upper level line using new DOT 4 fluid from a sealed container Fit the diaphragm and diaphragm support ring into the fluid reservoir Fit the reservoir cap and carefully screw it down making sure it...

Page 157: ...and an accident Note Always inspect the wheel bearings at the same time as the steering bearings Inspecting the Steering Headstock Bearings for Free Play Inspecting the Steering for Free Play To insp...

Page 158: ...de If any free play can be detected ask your authorised Triumph dealer to inspect and rectify any faults before riding Reposition the lifting device and re peat the procedure for the rear wheel Remove...

Page 159: ...ng chart The Solo suspension settings provide a comfortable ride and good handling characteristics for general solo riding The suspension settings charts show suggested settings for the front suspensi...

Page 160: ...6 1 Number of clicks anticlockwise from the fully clockwise closed position noting that the first stop click is counted as 1 Front Suspension Adjustment Tiger 800 XR Tiger 800 XRX and Tiger 800 XRX L...

Page 161: ...to increase or anticlockwise to decrease Always count the number of clicks back from the fully clockwise closed position Compression Damping Adjustment Tiger 800 XRT The compression damping adjuster i...

Page 162: ...o increase or an ticlockwise to decrease Always count the number of clicks back from the fully clockwise closed position Rebound Damping Adjustment Tiger 800 XRT The rebound damping adjuster is locate...

Page 163: ...m the factory with the rear suspension set at the Solo normal riding setting as detailed in the relevant suspension charts Spring Preload Adjustment Tiger 800 XR Tiger 800 XRT Tiger 800 XRX and Tiger...

Page 164: ...e number of adjuster turns anticlock wise from the fully clockwise closed position Rebound Damping Adjustment Tiger 800 XCA Tiger 800 XCX and Tiger 800 XRT The rebound damping adjuster is located at t...

Page 165: ...a comfortable ride and good handling characteristics for general solo riding The suspension settings charts show suggested settings for the rear suspension and are only a guide Setting requirements ma...

Page 166: ...ise closed position noting that the first stop click is counted as 1 2 Number of adjuster turns anticlockwise from the fully clockwise closed position Rear Suspension Setting Chart Tiger 800 XCA and T...

Page 167: ...ced when they have worn down to a length of 20 mm All models except Tiger 800 XCA 25 mm Tiger 800 XCA only cimu_2 1 2 1 Bank angle indicator 2 Wear limit measurement Tyres cboa Tiger XC Models The Tig...

Page 168: ...eless Wheel Warning Inner tubes must only be used on motorcycles fitted with spoked wheels and with tyres marked TUBE TYPE Some brands of approved tyre marked TUBELESS may be suitable for use with an...

Page 169: ...t inflation pressures Tyre Pressure Monitoring System if fitted The tyre pressures shown on your instruments indicate the actual tyre pressure at the time of selecting the display This may differ from...

Page 170: ...80 mph 130 km h Front 2 mm 0 08 in Rear 3 mm 0 12 in Tyre Replacement All Triumph motorcycles are carefully and extensively tested in a range of riding conditions to ensure that the most effective ty...

Page 171: ...on tubeless rims The bead will not seat and the tyres could slip on the rims causing rapid tyre deflation that may result in a loss of vehicle control and an accident Never install an inner tube insid...

Page 172: ...ubes are replaced allow time for the tyres and inner tubes to seat to the rim approximately 24 hours During this seating period ride cautiously as an incorrectly seated tyre or inner tube could cause...

Page 173: ...ph dealer and inform them that tyre pressure sensors are fitted to the wheels Battery Warning Under some circumstances the battery can give off explosive gases keep sparks flames and cigarettes away P...

Page 174: ...isk of personal injury To remove the battery Remove the rider s seat 3 2 1 3 L0438 1 Battery cover 2 Battery strap 3 Battery strap anchor points Remove the battery strap Remove the battery cover notin...

Page 175: ...must be maintained to maximise battery life Failure to maintain the battery charge level could cause serious internal damage to the battery Under normal conditions the motorcycle charging system will...

Page 176: ...gets in your eyes flush with water for at least 15 minutes and SEEK MEDICAL ATTENTION IMMEDI ATELY If battery acid is swallowed drink large quantities of water and SEEK MEDICAL ATTENTION IMMEDIATELY...

Page 177: ...y positive red lead first and tighten the bat tery terminals to 4 5 Nm 2 1 3 L0439 1 Battery 2 Negative terminal 3 Positive terminal Apply a light coat of grease to the terminals to prevent corrosion...

Page 178: ...replace blown fuses with new ones of the correct rating as specified on the fuse box cover and never use a fuse of higher rating Use of an incorrect fuse could lead to an electrical problem resulting...

Page 179: ...lebar Grips Fog Lights and USB Socket if fitted 10 8 Fuel Pump 15 9 Ignition Switch 15 Tiger 800 XRT and Tiger 800 XCA 20AABS 15A 15A 15A 10A 20A 15A 15A 10A 9 8 7 1 2 3 4 5 6 Position Circuit Protect...

Page 180: ...tch Rear Light USB Socket Daytime Running Light DRL and Position Light 15 Headlights Warning Adjust road speed to suit the visibility and weather conditions in which the motorcycle is being operated M...

Page 181: ...he headlight must be disconnected Headlight Adjustment LED Headlight Unit The headlight can be adjusted by means of a vertical adjustment screw located on the rear of the headlight unit There is no ho...

Page 182: ...can be adjusted by the vertical and horizontal adjustment screws located on the rear of each headlight In addition the headlight is equipped with an easily accessible adjuster to allow the vertical ad...

Page 183: ...lt in damage to lenses and other lighting unit components In addition the use of bulbs of incorrect wattage may cause the chassis ECM to cut power to affected lighting circuits Use genuine Triumph sup...

Page 184: ...ulb retainer hook 3 Bulb To replace a bulb Remove the rider s seat Disconnect the battery negative black lead first Remove the bulb cover from the bulb to be replaced by rotating it anticlockwise Disc...

Page 185: ...fog light units are sealed maintenance free LED units Rear Light Licence Plate Light The rear light unit is a sealed maintenance free LED unit The licence plate light is integral to the rear light uni...

Page 186: ...Washing 188 Care of Matt Paintwork 189 Care of Gloss Paintwork 189 Aluminium Items not Lacquered or Painted 189 Cleaning of Chrome and Stainless Steel Items 190 Black Chrome 190 Cleaning of the Exhaus...

Page 187: ...ice which will safeguard against corrosion and enhance the appearance of the motorcycle Preparation for Washing Before washing precautions must be taken to keep water off the following places Rear ope...

Page 188: ...lso cause water spotting Always use a low alkaline soap to aid the cleaning process Washing Prepare a mixture of cold water and mild automotive cleaner Do not use a highly alkaline soap as commonly fo...

Page 189: ...or Painted Items such as brake and clutch levers wheels engine covers engine cooling fins upper and lower yokes and throttle bodies on some models must be correctly cleaned to preserve their appearan...

Page 190: ...imilarly the use of abrasive cleaners will damage the finish and must not be used When the chrome and stainless steel is dry apply a suitable proprietary chrome cleaner on to the surface following the...

Page 191: ...ously described Make sure that no soap or water enters the exhausts Drying Dry the exhaust system as far as possible with a soft cloth or chamois leather Do not run the engine to dry the system or spo...

Page 192: ...accident Operation of the motorcycle with a damaged or scratched windscreen will reduce the rider s forward vision Any such reduction in forward vision is dangerous and may lead to loss of motorcycle...

Page 193: ...instructions and give your leather product the respect it deserves Do not use household cleaning products bleach detergents con taining bleach or any kind of sol vent to clean your leather product Do...

Page 194: ...he area is well ventilated and free from any source of flame or sparks this includes any appliance with a pilot light Remove the spark plug from each cylinder and put several drops 5 cc of engine oil...

Page 195: ...ous cover over the motorcycle to keep dust and dirt from collecting on it Avoid using plastic or similar non breathable coated materials that restrict air flow and allow heat and moisture to accumulat...

Page 196: ...Numbering Left to Right Left to Right Cylinder Sequence 1 at left 1 at left Firing Order 1 2 3 1 2 3 Starting System Electric Starter Electric Starter Lubrication Tiger 800 XR All Models Tiger 800 XC...

Page 197: ...park Plug NGK CR9EK NGK CR9EK Spark Plug Gap 0 7 mm 0 7 mm Gap Tolerance 0 05 0 1 mm 0 05 0 1 mm Transmission Tiger 800 XR All Models Tiger 800 XC All Models Transmission Type 6 Speed Constant Mesh 6...

Page 198: ...res Cold Front 2 5 bar 36 lb in 2 5 bar 36 lb in Rear 2 9 bar 42 lb in 2 9 bar 42 lb in Warning Tyre pressures which have been reduced for off road riding will impair on road stability Always make sur...

Page 199: ...er 800 XRT 2 x 12 Volt 55 60 Watt H4 Halogen Tiger 800 XCX LED Tiger 800 XCA Tail Brake Light LED LED Directional Indicator Lights 12 Volt 10 Watt market specific LED 12 Volt 10 Watt market specific L...

Page 200: ...or higher and JASO MA such as Castrol Power 1 Racing 4T 10W 40 fully synthetic engine oil sold as Castrol Power RS Racing 4T 10W 40 fully synthetic in some countries Brake and Clutch Fluid DOT 4 Brake...

Page 201: ...em 191 Frequency of Cleaning 187 Gloss Paintwork 189 Matt Paintwork 189 Preparation for Washing 187 Protecting 191 Seat Care 192 Washing 188 Washing the Exhaust 191 Where to be Careful 188 Windscreen...

Page 202: ...183 Position Light Bulb Replacement 184 Heated Seats Heated Seat Switch 84 Helmet Hook 108 High Speed Operation 128 I Ignition 78 Key 78 Specifications 197 Immobiliser Indicator Light 28 58 Informati...

Page 203: ...l 104 Seat Care 103 192 Service Interval Indicator 65 Setup Menu 68 ABS Disable 70 ABS Enable 71 Triumph Traction Control TTC Disable 69 Stands 102 Centre Stand 102 Side Stand 102 Steering Inspection...

Page 204: ...800 XRX LRH 6 Tightening Torques 199 Tool Kit 108 Traction Control TC 93 Disabled Warning Light 29 59 Indicator Light 28 58 Transmission Specifications 197 Trip Computer 65 Tyre Pressure Monitoring Sy...

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Triumph Tiger 800 XCA 2007, Owner'S Handbook Manual

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Summary of Contents for Tiger 800 XCA 2007

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