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Triumph 184.1, Technical Bulletin

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Triumph 184.1 Technical Bulletin Download Page 13

13 of 24

Technical Bulletin

 

184

 

Issue

 

1

Clutch Cable Removal

1.

From the left hand side of the headstock, remove the harness guide and discard the fixings and the
harness guide.

1

2

L0169

3

1.

Clutch cable

2.

Fixings

3.

Harness guide

2.

Remove the clutch cable, as described in the Service Manual.

3.

Release the clutch cable guide fixing and remove the cable guide from the left hand fork. Discard the
cable guide and fixing.

2

1

L0577

1.

Clutch cable guide

2.

Fixing

Clutch Cable Installation

1.

Carefully fit the clutch cable guide clamp to the left hand fork inner tube.

Summary of Contents for 184.1

Page 1: ...n 1200 184 4 Front Fork Reflector Thruxton 1200R 184 5 Clutch Cable Guide Bonneville Bobber 184 6 Big End Bearing Selection Chart Street Triple S From VIN 803572 Street Triple R From VIN 806646 Street...

Page 2: ...ket Key pairing not required from VIN All markets except Brazil and Japan 869067 onwards Brazil 873458 onwards Japan TBC Chassis ECM calibration download Re register all keys if necessary Instrument c...

Page 3: ...smart key should be set to active mode and kept within 1 meter 3 feet of the LF antenna for the duration of this procedure 6 To check the smart key is in active mode press the smart key button and en...

Page 4: ...m has been erased from memory and has not yet been fully replaced The download must be restarted using Manual Model Selection Note The current password for all downloads can be found at www triumphonl...

Page 5: ...oad has successfully completed 9 Click Finish when the download has completed Key Pairing Note It is not necessary to re register the keys on models built after the VINs listed below Omit this section...

Page 6: ...e 600 second security time delay will begin 4 When the time delay has elapsed remove the smart key from the fuel tank filler cap lock and place it against the LF antenna as prompted by the diagnostic...

Page 7: ...el Selection On the Motorcycle Connection Instructions screen click Connect 7 Check that the motorcycle is correctly detected then click Next 8 Select the available calibration and click Next 9 In the...

Page 8: ...cking until the correct calibrations are installed The unlock code can be found at www triumphonline net Final Steps Check and erase all stored Chassis ECM Engine ECM and ABS DTC s Disconnect the Triu...

Page 9: ...ervice Manual with the addition of the following instruction Measure the width of the final drive belt If the width of the final drive belt is 28 mm or less the drive belt must be replaced 28 mm 1 1 F...

Page 10: ...2 After allowing the cleaned area to dry naturally peel the protective film from the back of the reflector Note When fitting self adhesive parts care must be taken to ensure positioning is correct an...

Page 11: ...m from the back of the reflector Note When fitting self adhesive parts care must betaken to ensure positioning is correct and accurate Once the adhesive has been attached to the mounting surface there...

Page 12: ...the left hand fork is to be replaced also To facilitate this a parts kit part number T2021648 is available and consists of the following 1 3 4 5 2 6 7 1 Clutch cable 2 Cable guide clamp 3 Fixing M5 x...

Page 13: ...L0169 3 1 Clutch cable 2 Fixings 3 Harness guide 2 Remove the clutch cable as described in the Service Manual 3 Release the clutch cable guide fixing and remove the cable guide from the left hand fork...

Page 14: ...from the lower edge of the upper yoke 33 L0544_5 1 3 2 70 mm 4 5 1 Upper yoke 2 Cable guide clamp 3 Centre line for fork 4 Centre line for cable guide 5 Cable guide 4 With the clutch cable guide asse...

Page 15: ...Manual 9 On the left hand side of the headstock fit the new harness guide and tighten the new M5 x 12 mm fixings to 1 5 Nm 1 2 L0169 3 1 Clutch cable 2 Fixings 3 Retaining bracket When ordering replac...

Page 16: ...played in the following table Big End Bearing Selection Chart Shell Colour Connecting rod bore diameter Big end bearing journal diameter WHITE 36 009 to 36 000 mm 33 026 to 33 018 mm RED 36 009 to 36...

Page 17: ...All If replacing the detent lever spring an original condition part can be ordered unless a new condition detent wheel has already been fitted If replacing the detent wheel with a new condition part...

Page 18: ...ting this change will be provided in the coming months Details of the minimum equipment required to run the Triumph Diagnostic Tool are listed below A desktop or laptop Personal Computer PC running 32...

Page 19: ...arting work ensure the motorcycle is stabilised and adequately supported This will help prevent it from falling and causing injury to the operator or damage to the motorcycle Removal Rider Right Hand...

Page 20: ...ange pedal to the left hand control plate 2 Detach the gear change pedal from the control plate Note Note the position of the foot peg spring for installation 3 Remove the E clip clevis pin foot peg a...

Page 21: ...pring from its mounting ckek 2 3 1 4 1 E clip 2 Clevis pin 3 Foot peg 4 Spring 4 Fit the right hand side control plate to the frame and tighten the fixings to 24 Nm 2 1 L0162 1 Right hand control plat...

Page 22: ...trol plate and tighten the new shouldered bolt to 22 Nm ckgh 3 2 1 4 5 1 Shouldered bolt 2 Gear change pedal 3 E clip 4 Clevis pin 5 Spring Please mark your copy of the Service Manual with this inform...

Page 23: ...ll be supplied with all new models released from 1st December 2017 with the exception of Bonneville Bobber Black and Bonneville Speedmaster models The factory activated batteries are fully charged dur...

Page 24: ...Pre Delivery Inspection and handover to the customer Charge the battery if necessary Record the details of each four monthly check on the YTZ Factory Activated Battery Condition Log Sheet Pre Delivery...

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