Tritech Merlin, Product Manual

Page: 23 / 32

Assemb
ly
In
stru
cti
on
Remove
any
exist
ing
port
fit
tings
from
the
F11-19
Volvo
mot
or.
E
nsure
that
the
top
face
of
the
mot
or
is
free
from
any
debris
such
as
paint
, dirt
or
grit
. Clean
and
degrease
the
surf
ace.
1.
Place
the
10
mm
High
Carbon
chrome
Alloy
Ball
Bearing
[4]
int
o
the
Valve
Block
F11-19
[3]
and
seat
in
place.
2.
Apply
a
small
amount
of
ant
i-galling
compound
to
the
thread
and
a
small
amount
of
Molykot
e
111
sil
icon
grease
to
the
O
-rings
on
the
Plug
Hex
Head
[6]
3.
Place
the
Compression
Spring
[5]
int
o
the
Valve
Block
F11-19
8
and
secure
in
place
by
tight
ening
down
the
Plug
Hex
Head
[6]
.
4.
Place
a
SE
AL
Dowt
y
3/
4"
S
elf
Cent
re
S/
S
Ring
[7]
on
each
3/
4-
14
BS
P
- JI
C
12
Connect
or
[1]
.
5.
Place
a
SE
AL
Dowt
y
3/
8"
S
elf
Cent
re
S/
S
Ring
[8]
on
the
3/
8-19
BS
P
JI
C
6
Connect
or
[2]
.
6.
Place
the
assembled
component
s
from
inst
ruct
ion
4
&
5
int
o
the
top
of
V
alve
Block
F11-19
[3]
.
7.
G
rease
wit
h
Molykot
e
111
and
place
an
O
-ring
32
x
2
[10]
int
o
each
groove
on
the
Valve
Block
F11-1
9
[3]
B
ase.
8.
G
rease
wit
h
Molykot
e
111
and
place
an
O
-ring
20
x
2
[9]
int
o
the
groove
on
the
Valve
Block
F11-19
[3]
B
ase.
9.
Apply
a
small
amount
of
ant
i-galling
compound
to
the
threads
of
the
BS
P
Connect
ors
[1]
&
[2]
10.
Mount
the
assembled
component
s
from
inst
ruct
ion
8
ont
o
the
F11-19
Volvo
Mot
or
[13]
and
tight
en
do
wn
using
an
adjust
able
spanner.
11.
Place
the
Cap,
F
emale
No
12
JI
C
Carbon
St
eel
[11]
&
Cap,
F
emale
No
6
JI
C
Carbon
St
eel
[12]
ont
o
the
BS
P
Connect
ors
[1]
&
[2]
and
hand
tight
en
Item
New
P
art
Nu
mb
er
O
ld
P
art
Nu
mb
er
Descri
pti
on
Q
TY
1
S10446
TI
-3002-01-002
Mot
or
Prot
ect
or
Connect
or,
3/
4-14
BS
P
2
2
S10447
TI
-3002-02-003
Mot
or
Prot
ect
or
Connect
or,
3/
8-19
BS
P
1
3
S10448
TI
-3003-00-001
Mot
or
Prot
ect
or
Valve
Block,
F
11-19
1
4
S10497
TI
-90100-10
Ball
Bearing,
10mm
High
Carbon
Chrome
1
5
S10522
TI
-D21770
Spring,
Compression
1
6
S10461
TI
-89401
Plug,
Hex
Head,
6P
50NS
S,
316
S/
S
1
7
S10459
TI
-89301
Seal,
Dowt
y,
3/
4,
S
elf
-Cent
re,
S
/S
Ring
2
8
S10458
TI
-89300
Seal,
Dowt
y,
3/
8,
S
elf
-Cent
re,
S
/S
Ring
1
9
S10511
TI
-B
SI
0200-20NI
70
O
-Ring
20
x
2
1
10
S10513
TI
-B
SI
0320-20NI
70
O
-Ring
32
x
2
2
11
S10457
TI
-89202
Cap,
F
emale
JI
C12
Carbon
St
eel
2
12
S10456
TI
-89201
Cap,
F
emale
JI
C6
Carbon
St
eel
1
13
S10551
TI
-Z
T-F
11-19P
Paint
ed
F11-19
Mot
or
1