Tripp Lite SmartOnline SU20KX Owner'S Manual Download Page 1

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Owner’s Manual

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3-Phase UPS Systems

Models: SU20KX, SU40KX, SU60KX, SU80KX

Input/Output: 220/380V, 230/400V or 240/415V AC, 3O, 4-wire + ground

Not suitable for mobile applications.

1111 W. 35th Street, Chicago, IL 60609 USA

www.tripplite.com/support

Summary of Contents for SmartOnline SU20KX

Page 1: ...p Lite to activate your warranty 1 SmartOnline 3 Phase UPS Systems Models SU20KX SU40KX SU60KX SU80KX Input Output 220 380V 230 400V or 240 415V AC 3O 4 wire ground Not suitable for mobile application...

Page 2: ...S 25 9 3 Normal Start Up Procedure Single UPS 25 9 4 Battery Start Up Procedure Single UPS 26 9 5 Manual Bypass Procedure Single UPS 27 9 6 Shutdown Procedure Single UPS 27 9 7 Preliminary Checklist P...

Page 3: ...undancy SU40KX SU60KX and SU80KX Built in parallel or hot standby redundancy 1 1 capability for increased capacity or fault tolerance Up to 80kVA capacity in a compact footprint up to 160kVA in parall...

Page 4: ...djustments within the final installation area only The casters are not designed for moving the UPS system over longer distances The casters are not designed to provide long term support for the UPS sy...

Page 5: ...attery supply is connected Service and repair should be performed by trained personnel only while the UPS system is turned off or placed into bypass mode Disconnect internal batteries if present befor...

Page 6: ...conds to turn the UPS system s inverter ON OFF Button Press and hold this button for 3 seconds to turn the UPS system s inverter OFF If the UPS system is in online normal mode it will switch to auto b...

Page 7: ...ied electrician See Section 6 Internal Battery Connection for more information Output Circuit Breaker Switch Q4 Controls AC output power Manual Bypass Circuit Breaker Switch Q3 Controls AC input power...

Page 8: ...nitoring of operating and power conditions Parallel Configuration Port This DB9 port connects the UPS system to another UPS system of identical type and capacity for use in a parallel redundancy 1 1 c...

Page 9: ...em if it has been damaged or mishandled Confirm that the shipping container is upright and use a screwdriver to remove its top panel front panel and back panel Also remove the plastic wrap and interio...

Page 10: ...e with the UPS system s input requirements See the Section 12 Specifications for more information about input requirements and floor loading requirements The UPS system must be installed in a clean se...

Page 11: ...alified service personnel only following all the precautions listed in this manual and adhering to local electrical codes Read Section 2 Important Safety Instructions before proceeding Internal batter...

Page 12: ...1 2 6 10 4 8 12 13 14 UPS System Battery Back Connector UPS System Battery Back Connector Fuse Block Bracket 12 6 Internal Battery Connection continued SU40KX shown 6 1 Internal Battery Wiring Diagram...

Page 13: ...f the UPS system Remove the battery access bezels located on the front of the UPS system Remove the battery cartridge fuses from each fuse block Disconnect the blue and white jumper cables attached to...

Page 14: ...ed until all the battery strings have been inserted into the empty battery slots Note Depending on the model of the UPS system some battery compartment slots may remain empty Reconnect the fuse block...

Page 15: ...ermining the possible causes of the incorrect voltage reading before proceeding Connect the black cable for each internal battery pack to the nearest black connector located inside the UPS system s ba...

Page 16: ...l connection to an IT power distribution system that requires neutral isolation upon disconnect the disconnect device must be a four pole device and must disconnect all line conductors and the neutral...

Page 17: ...ass Input External Battery Connection External Battery Cabinet Breaker Switch 17 7 Wiring continued SU80KX and BP480V40C shown for illustration only consult the battery cabinet s documentation for exa...

Page 18: ...ound 4 wire ground 250A 70 mm2 SU40KX 220 380V 230 400V 220 380V 230 400V 125A 50 mm2 or 240 415V AC 3O or 240 415V AC 3O 75A 25 mm2 160A 70 mm2 4 wire ground 4 wire ground 250A 70 mm2 SU60KX 220 380V...

Page 19: ...ive neutral N and negative external battery connection terminals of the UPS system See Section 7 3 and the external battery cabinet s documentation for terminal block diagrams See Section 7 4 for wiri...

Page 20: ...at the main input circuit breaker switch Q1 and the bypass input circuit breaker switch Q2 are both off Second confirm that the manual bypass circuit breaker switch Q3 is off Third confirm that the ou...

Page 21: ...7 wiring the UPS systems as shown in the diagram Connect the included parallel UPS cable A to the parallel port B of each UPS system 7 9 AC Input Output Wiring Parallel UPS Dual Input Sources Paralle...

Page 22: ...the operation of connected equipment 8 3 Auto Bypass Mode Single UPS If the inverter malfunctions due to excessive temperature overload output short circuit abnormal voltage or battery problems the in...

Page 23: ...connected equipment load is supported by the remaining UPS system If the total load exceeds the capacity of the remaining UPS system it will switch to auto bypass mode 8 6 Battery Backup Mode Paralle...

Page 24: ...to manual bypass mode for a single UPS system Section 8 4 except with parallel 1 1 UPS systems Note Both UPS systems must be switched into manual bypass mode 8 9 Hot Standby Mode Parallel UPS For add...

Page 25: ...ton OFF Button EPO Emergency Power Off Button Main Input Circuit Breaker Switch Bypass Input Circuit Breaker Switch Manual Bypass Circuit Breaker Switch Output Circuit Breaker Switch 9 2 Preliminary C...

Page 26: ...Press the ON button A for 3 seconds until you hear a beep then release the button The inverter will activate and synchronize with the bypass source then automatically switch from auto bypass reserve m...

Page 27: ...elsewhere Turn ON the MANUAL BYPASS circuit breaker Q3 The LCD will display Load Unprotected On Manual Bypass and you will hear an audible alarm Turn OFF the OUTPUT circuit breaker Q4 Turn OFF the BY...

Page 28: ...on the display and audible beeping If an alarm is present press the UP or DOWN arrows to display the active alarm Correct the action as required 10 Scroll through the Measure Menu and confirm all inpu...

Page 29: ...breaker switch Q2 of each UPS system After a brief initialization process the LCD screen will show ON AUTO BYPASS and the BYPASS LED will illuminate Switch on the main input circuit breaker switch Q1...

Page 30: ...too large to be handled by a single UPS system both UPS systems will shut down their inverters and switch to bypass mode and their LCD screens will read ON AUTO BYPASS For the UPS system you wish to...

Page 31: ...s mode and their LCD screens will read ON AUTO BYPASS Repeat step 1 for the second UPS system you wish to shut down Switch off the main input circuit breaker switch Q1 of each UPS system Confirm that...

Page 32: ...back of the UPS Switch on the bypass input circuit breaker switch Q2 and the output circuit breaker switch Q4 of each UPS system Confirm that both UPS systems are shut down then switch off the manual...

Page 33: ...s LCD Status Display Multi language display ESC Escape Button Escape Page Up Scroll Buttons and Scroll cursor Up or Down Enter Button Confirm settings ON Button Press and hold for 3 seconds to start u...

Page 34: ...stem starts up and completes the self test the LCD status screen will show the default display The default display includes a status message and diagram that shows the operational status of the UPS sy...

Page 35: ...ntinued 10 3 1 Status Display continued The loads are supplied by bypass source due to initial startup of the UPS The UPS is starting up by battery power The UPS system is in auto bypass mode Connecte...

Page 36: ...splay continued The UPS system is operating in online normal mode Connected equipment loads will receive battery backup power if the mains utility or generator power source fails The UPS is in battery...

Page 37: ...ystem is in manual bypass mode in order to allow qualified service personnel to perform maintenance or repair on the UPS system Connected equipment loads will lose power if the bypass power source fai...

Page 38: ...iguration continued 10 4 Main Menu continued UPS System Measure Menu 1 Press the enter button to select MEASURE from the main menu 2 Use the scroll buttons or to scroll through the available data scre...

Page 39: ...OR Qualified service personnel User The authorization is only to check the parameter but not to configure The password consists of 4 numerals Press the scroll down button or the scroll up button to se...

Page 40: ...assword is wrong press to reselect 10 5 1 Bypass Setup Enter the UPS system setup menu Use the scroll buttons to move the cursor to BYPASS SETUP then press the enter button From the VOLTAGE RANGE scre...

Page 41: ...s frequency range and press the enter button to confirm the setting Press ESC to return to the UPS SETUP menu 10 5 2 Output Setup Use or to select OUTPUT SETUP then press to confirm 3 All parameters i...

Page 42: ...rformance From the FREQUENCY screen use the scroll buttons to select the desired setting and press the enter button to confirm the setting Note The output frequency setting is only used when the UPS s...

Page 43: ...e or to select the desired number of modules for redundancy usually one for redundancy then press to confirm This feature allows the user to determine an acceptable power output limit to guarantee a r...

Page 44: ...g For example SU40KX and BP480V26B 58 AH 9 9 40 BAT STRINGS If only internal batteries are used enter the number of strings For example SU40KX has two internal battery strings so enter 2 If both inter...

Page 45: ...the enter button to confirm the settings Battery Next Replace Date Use or to set the next replace date then press to confirm When the selected date is reached the UPS will alarm and a message will be...

Page 46: ...al power module multiplied by the number of modules For example the SU60KX has three internal power modules so its charger current range is 2 15 amps Set the charger current value based on the size of...

Page 47: ...allel group setting tells the UPS that it is operating in parallel Group 1 is the default setting See Section 7 Wiring for wiring considerations Note Possible settings are 1 or 2 Parallel ID Identifie...

Page 48: ...o confirm Use or to select the desired item then press to confirm Battery Auto Test Use or to select the desired item then press to confirm Allows for scheduling of a battery test frequency for the du...

Page 49: ...word will be needed Force Boost Charge Press to execute FORCE BOOST CHARGE Enables activating the boost charge which is at a voltage of 20 higher than the nominal setting Warning Boosting battery char...

Page 50: ...assword to confirm the operation Press ESC to return to the UPS SETUP menu 10 5 7 Local Setup Use or to select LOCAL SETUP then press to confirm Use or to select the desired item then press to confirm...

Page 51: ...rmat Use or to change the date format then press to confirm This item is user accessible From the SERIAL COM ID screen use the scroll buttons to select the desired serial port ID and press the enter b...

Page 52: ...e settings Note The administrator password should be used by qualified service personnel only User Password The password consists of 4 digits From the PASSWORD CHANGE screen use the scroll buttons and...

Page 53: ...number of the UPS unit Use or to select the desired item then press to confirm Firmware Version Use or to select the F W version item then press to confirm The display will show the firmware version o...

Page 54: ...ess to confirm The ADVANCED item includes clear statistics clear event log firmware upgrade and other status monitor for service This item is only accessible for administrator The Password will be req...

Page 55: ...sets Input Contact A Pin 1 2 Rated for 12V DC minimum 0 1A nominal Input Contact B Pin 3 4 Rated for 12V DC minimum 0 1A nominal See Section 11 5 P3 External Battery Cabinet Temperature 1 Temperature...

Page 56: ...iary Dry Contact Input Circuit Diagram The auxiliary dry contact input connections P2 allow the UPS system to receive external signals These contacts are normally open External contacts rated for 12V...

Page 57: ...allel redundancy installation the parallel communication is not normal Output overload warning shutdown The load exceeds the capacity of the UPS system Power module fault shutdown The UPS system has s...

Page 58: ...etwork RS 232 signals and operations include load level battery status battery level operation mode AC input voltage AC output voltage AC input frequency internal temperature set shut down delay time...

Page 59: ...Input Output Bypass Inverter Frequency Loading Battery Voltage UPS abnormal messages with intelligent self diagnosis Interface Standard RS 232 Dry Contact Optional SNMPWEBCARD Others Parallel Redunda...

Page 60: ...product should prove defective in material or workmanship within that period Seller will repair or replace the product in its sole discretion Service under this Warranty includes parts and Tripp Lite...

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