Trimax SnakeS2 Operator'S Manual Download Page 1

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Operator’s Manual

TRIMAX MOWING SYSTEMS

Australia

•

1800 874 629 (Free Phone)

•

+61 (03) 8361 7868

•

[email protected]

New Zealand

•

+64 (07) 541 0411

•

[email protected]

United Kingdom

•

+44 (0) 1933 652 235

•

[email protected]

United States

•

+001 770 412 8402

•

[email protected]

www.trimaxmowers.com

Summary of Contents for SnakeS2

Page 1: ...a 1800 874 629 Free Phone 61 03 8361 7868 info trimaxmowers com au New Zealand 64 07 541 0411 info trimaxmowers co nz United Kingdom 44 0 1933 652 235 info trimaxmowers co uk United States 001 770 412...

Page 2: ......

Page 3: ...erating it please ensure all operators have access to a copy of this manual and are familiar with the machine and its operation before using it A sign off form is included so you can keep a record of...

Page 4: ...ent Matching 19 10 Options 20 11 Instructional Videos other Support 21 12 Setting Up 22 12a Attach The Mower To The Tractor 22 12b Purge The Hydraulic Lift Rams 32 12c Other Checks 33 12d Uncoupling T...

Page 5: ...asing 52 16g Gearbox Oil 54 16h Driveshaft Maintenance 55 16i Wheel Tyres 58 16j Pitch Roll Pivots 59 16k Clearing Blockages 60 16l Cleaning 60 16m Roller Bearings 61 17 Service Schedule 62 18 Trouble...

Page 6: ...rs go a The Warranty Registration document is a triplicate form The pages are for different purposes the top layer is yellow and is to be returned to Trimax Mowing Systems at the address shown the mid...

Page 7: ...in the normal direction of travel b On multi spindled rotary mowers including the Striker ProCut Stealth Snake Pegasus X WAM and Topper ranges Trimax convention is to identify the blade spindles as A...

Page 8: ...t only protect you but also the people around you Make these practices a working part of your safety programme Be certain that everyone operating this equipment is familiar with the operating and main...

Page 9: ...n metal that could cut hands Wrap hazard Any exposed rotating machine component is a potential wrap point Unguarded PTO or drive shafts are examples Long hair or loose clothing can be caught wrapped a...

Page 10: ...s to lift off the ground when braking or traversing bumps Use a suitable tractor Fit approved ballast weights if necessary Tractors often travel slower than other traffic Fit all signs flags or beacon...

Page 11: ...s trips falls hazard Slips falls can result from slippery surfaces or cluttered work areas Mowers parked after operating can leak large puddles of water onto the ground Care is required when moving ar...

Page 12: ...ust read and clearly understand ALL safety operating and maintenance Information presented in this manual b Do not operate or allow anyone else to operate this equipment until such information has bee...

Page 13: ...Follow instructions Read or refer to the operator s manual for instructions Label A right centre Pinch point Belts moving around rotating pulleys may shear fingers or limbs Keep hands and limbs clear...

Page 14: ...d the spindles as shown Label positions are shown on the drawings on the next page H P N 424 000 137 Label H Lifting Points Use the specified lifting points whenever lifting the mower I P N 424 000 03...

Page 15: ...MAX SNAKE S2 OPERATORS MANUAL ENGLISH EDITION Trimax Mowing Systems NZ Ltd www trimaxmowers com 13 27 March 2019 NOTE Decal F is under the covers Snake S2 400 shown above C G J H I D C A A C C C A F E...

Page 16: ...0001 to 9999 Cutting width 3 23m or 3 99m Declare that the product conforms to 2006 42 EC The Machinery Directive Harmonised standards used ISO 4254 1 2013 ISO 17101 1 2012 ISO 12100 2010 ISO 11684 19...

Page 17: ...sport position for safe transportation between sites on public roads Each mowing deck is a multi spindled rotary mower with full width rollers front and rear The rollers enable accurate contour follow...

Page 18: ...ee constant velocity joint at tractor end PTO speed 540rpm Gearbox type R140 Gearbox ratio 1 1 Gearbox oil EP90 1 5 litres Lift rams 50 8 x 25 4mm 2 x 1 Hydraulic system Hydraulic lift rams operated b...

Page 19: ...vy duty ball bearings anti wrap protection Idler bearings Two ball bearings each with double lipped contact seals Transmission covers Stainless steel Transport system Full width front rear rollers Rol...

Page 20: ...21 400 200 721 320 201 721 400 201 722 320 200 722 400 200 722 320 201 722 400 201 2 Serial numbers a The serial number ranges covered by this operator s manual are 721 320 200 0001 to 9999 721 400 20...

Page 21: ...ed pick up hooks b Local tractor drawbar variants may be available Consult your tractor dealer if your tractor drawbar type is not covered by the following instructions 3 Power Take Off PTO configurat...

Page 22: ...terrain b Electric remote transport lock release Replaces the standard transport lock release rope with a push button in the tractor cab Enables raising or lowering the left and right mower decks ind...

Page 23: ...imaxmowers com 21 27 March 2019 11 Instructional Videos other Support Instruction videos and other support material that cover many of the following operations are available on the My Trimax section o...

Page 24: ...hitch b Basic drawbars come in two styles single tongue or clevis types c Single tongue types may have bolt on fittings to convert them into clevis types d Many European tractors have a powered hitch...

Page 25: ...shielding on the driveshaft will clear the drawbar and the drawbar pin c If there is less than 25mm 1 clearance it may be possible to adjust the height or increase clearance by fitting the drawbar up...

Page 26: ...drawbar height is 350mm 14 or greater fit the tow eye with the forging on top f To change the tow hitch position remove the self locking nuts and remove the mounting bolts This may need to be done wh...

Page 27: ...ng eye is underneath f Each adapter plate has a spacer welded to it This fits against the clevis mounting holes in the tow hitch top arrow g Pass two bolts through the holes in the clevis adapter plat...

Page 28: ...ain can be removed if desired j Refit the tow hitch to the mower Ensure the tow hitch is the right way up 9 Mount the Remote Unlock if fitted a The Remote Unlock controller must be fitted to the tract...

Page 29: ...actor up to the mower until the drawbar is aligned with the mower tow hitch e Ensure all tractor controls are in neutral apply the parking brake and stop the tractor engine before dismounting f Fit th...

Page 30: ...rsal joint while pushing the coupling onto the tractor s PTO shaft f The collar will snap back to the locked position when fully engaged Check by pulling and pushing the driveshaft to ensure that it w...

Page 31: ...lation Picture shows connection to tractor drawbar Linkage arms or other parts of the tractor may be more suitable l Attach the mower end safety chain to the plastic shield on the primary gearbox m Co...

Page 32: ...llowed to exceed an angle of 80 degrees e At maximum turn note the measurement on the driveshaft label where the outer cover overlaps it If this is less than before ie the driveshaft is shorter leave...

Page 33: ...without moving into the red zone or exposing the yellow zone it may be necessary to alter the towing position on the tractor On some tractors the drawbar is adjustable If so adjust it to make it short...

Page 34: ...the cable from the controller 17 Secure the hose and cables a Route the hydraulic hose and electrical cables clear of the tractor tyres driveshaft and other moving parts b Leave sufficient slack to a...

Page 35: ...Machines with Remote Unlock options a Ensure the area is clear of all bystanders especially children b Start the tractor engine Do not engage the PTO c Place the switch on the ILS Control Unit in the...

Page 36: ...neutral d Operate the auxiliary hydraulic controls to remove any residual pressure in the system e If the mower decks will be left in the transport position connect the transport safety cable between...

Page 37: ...hecks before using the machine Checking procedures are in Service and Maintenance section 2 Pre start checklist a Check all bolts and fastenings for tightness tighten if loose b Ensure all rotating pa...

Page 38: ...the entire machine for loose fasteners particularly blade mounting bolts b Check the roll and pitch pivots large nuts and bolts that secure the mower decks to the outriggers are tight Tighten if loose...

Page 39: ...iggers which could damage the transport locks 15a Transport Locks 1 Transport lock configuration a Each mower deck is connected to the mower s central chassis with a hinged outrigger b Hydraulic rams...

Page 40: ...between jobs and whenever the mower is parked up or stored with the mower decks in the raised position d The cable has an eye in one end and a hook on the other e The eye is secured to the outer end o...

Page 41: ...ecks are being raised If the rope is tight it will prevent the transport locks from engaging properly 2 To lower the mower decks a Ensure the machine is in a clear level area large enough to accommoda...

Page 42: ...tension on the transport lock release rope while the mower decks are being raised If the rope is tight it will prevent the transport locks from engaging properly 2 To lower the mower decks a Ensure th...

Page 43: ...cks c Apply the parking brake Stop the engine and wait for all moving parts to stop before dismounting CUTTING HEIGHT ADJUSTMENT To Adjust By No of Turns To Adjust By No of Turns 5mm 2 5 turns 3 turns...

Page 44: ...with cylinder mowers have shown both machines producing the same results with the roller mower set at 10 15mm 3 8 9 16 higher than the cylinder c Any mower cutting lower than another will i deal with...

Page 45: ...ns in section 13e above e If parking the mower and tractor stop the tractor engine and ensure all controls are in neutral engage the parking brake remove the ignition key and wait for all moving parts...

Page 46: ...ontinuing 6 Cutting Height a Never cut vegetation shorter than recommended for local weather conditions vegetation cut short is less able to withstand hot and dry conditions b Cutting more often at a...

Page 47: ...he job Fitting the correct roller spindle and belt idler bearings is essential to maintain reliability d Purchasing genuine Trimax spare parts eliminates issues and ensures your Trimax mower will perf...

Page 48: ...ge the parking brake stop the tractor engine ensure all controls are in neutral remove the ignition key and wait for all moving parts to stop b Release the toggle latches that secure the cover to the...

Page 49: ...heir finger and feeling the pressure b Belt tension measuring tools can be purchased from reputable vee belt suppliers IMPORTANT There are several types of vee belts which all look similar Fitting the...

Page 50: ...lacement d Replace the belt with a genuine Trimax part Refit other belts if removed Refer to the decal on the mower deck for correct belt placement 16c Blades DANGER Blades rotate at high speed ANY PA...

Page 51: ...rge characteristics h LazerBladezTM are made from a special steel alloy which is harder for longer life while retaining the toughness essential for commercial applications i The LazerBladezTM bolt is...

Page 52: ...er scrapers depending upon the ground conditions prevailing at any given time IMPORTANT Do not tighten the roller scraper cables more than is necessary to clean the roller Over tightening will place u...

Page 53: ...teel and follow the shape of the side channel h Each skid has four mounting studs which pass through matching holes in the bottom of each side channel i Heavy flat washers space the skids to the desir...

Page 54: ...roducts b Greases formulated from bases other than lithium may react or completely break down when mixed even in very small quantities In particular do not use greases containing graphite c If there a...

Page 55: ...ge pin c Grease points are located at either end of the tube 6 in total d Apply 1 shot or 4 pumps of multi purpose grease to each point 4 Grease side deck pitch pivots a Lubricate every 40 hours or we...

Page 56: ...cks to the ground stop the tractor engine engage the parking brake ensure all controls are in neutral remove the ignition key and wait for all moving parts to stop e Remove the breather from the top o...

Page 57: ...o telescope freely or serious damage will result c Driveshafts for Trimax mowers may be supplied by various manufacturers d Maintenance instructions may be attached to the driveshaft or included with...

Page 58: ...constant velocity CV joint on the primary driveshaft follow below c Every 40 hours or weekly grease the safety cover slipper bearings Apply 2 pumps to each slipper bearing a Every 40 hours or weekly p...

Page 59: ...oints are visible d Apply 1 shot or 4 pumps to each grease fitting e The rear grease point for the enclosed disc is accessible through the largest cut out in the tube end of the safety shield when the...

Page 60: ...or replace if necessary Inflation Pressure kPa psi Recommended Maximum Recommended Maximum Turf tyres 20x10 00 10 210 230 30 32 2 To remove the wheels a Park the mower on level ground b The mower dec...

Page 61: ...easily the bearings may be adjusted too tightly e If roughness is detected the bearings must be dismantled cleaned inspected and replaced if necessary Consult your service manager or automotive repair...

Page 62: ...outrigger arm b Use a 24mm spanner to ensure the M16 bolts and nuts are tight 186Nm or 137 lb ft 16k Clearing Blockages 1 In the event of a blockage in the cutting chamber a Disengage the PTO immedia...

Page 63: ...may cool rapidly drawing water into the bearings and causing corrosion and rapid bearing wear c Close the covers 4 Clean the stainless steel covers a Use detergent in warm water to remove grass stain...

Page 64: ...t Copy the page to continue your record IMPORTANT If using the mower in arduous conditions e g excessively dusty or wet etc moving parts and driveshafts may require greasing more frequently DATE HOURS...

Page 65: ...aft CV joint 4 grease points Grease mower deck driveshaft universal joints 6 Grease all driveshaft telescoping tubes 4 Grease all driveshaft cover bearings 8 Grease outrigger hinge bushes 6 Check driv...

Page 66: ...arings replace if necessary Mower scalping excessively Raise cutting height Drive belts loose Check spring on auto belt tension system Drive belts worn out Replace drive belts Non standard belts fitte...

Page 67: ...ansmission to maintain ground speed Some long grass left un cut Blades missing damaged or worn out Replace blades Debris trapped under mower Clear debris Mower dirty Wash grass from cutting chambers a...

Page 68: ...tted incorrectly Un bolt gearbox rotate 180 degrees Wheels skid damage turf while mowing Brakes operating when mowing decks are lowered Turn off electric brakes Left or right mower deck guide plates m...

Page 69: ...damage 2 To lift the mower a Raise the decks into the transport position ensuring the transport locks engage fully b Fit the transport safety cable to ensure the mower decks cannot lower unexpectedly...

Page 70: ...th b Use these to connect approved chains or webbing c Use suitable padding to protect finished surfaces and from sharp corners d Connect the free ends to approved tie down points on either side of th...

Page 71: ...items d Inspect all bolts and check they are tight Add a paint stripe on the bolt head to mark it as completed e Inspect the gearbox oil level and clarity fill or replace if required f Remove PTO s an...

Page 72: ...1 General a Most repairs and adjustments on Trimax mowers can be carried out using standard engineering tools b Height adjustment is much simpler with the following i drive power bar ii Extra long dri...

Page 73: ...nts a 12mm diameter bolt with a thread pitch of 1 75mm Thread pitch is normally omitted so that an M12 bolt that is 65mm long is known as an M12 x 65 bolt 2 Torque figures a Torque figures indicated o...

Page 74: ...ne s serial number when ordering parts c Full parts drawings and listings are available on the My Trimax section of the Trimax Mowing Systems website See section 1a for more details DESRIPTION PART NU...

Page 75: ...TRIMAX SNAKE S2 OPERATORS MANUAL ENGLISH EDITION Trimax Mowing Systems NZ Ltd www trimaxmowers com 73 27 March 2019 24 Supplement 24a Snake Lifting and Tiedown Instructions...

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