Trillium Roto-Jet R11 Disassembly-Assembly Manual Download

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Specification in this manual are subject to change without prior notification.

Manual # RJ-DA-3 (11/19)



2019

For optimum service and technical assistance,

please contact our factory for the distributor or representative

nearest to your project:

Trillium Flow Technologies

Tel 801-359-8731

Fax 801-530-7828

Summary of Contents for Roto-Jet R11

Page 1: ...Disassembly Assembly Manual R11 2x2 RJ DA 3 11 19 ...

Page 2: ...NDED TOOLS 3 2 3 DISASSEMBLY ASSEMBLY STANDS 5 2 3 1 Model R11 Dimensional Drawing 6 2 4 R11 PUMP SECTION DRAWING 7 2 4 1 Parts List R11 Pump 8 2 5 SEAL OPTION DRAWING 11 2 6 SEAL REPLACEMENT PROCEDURE 12 2 7 BEARING REPLACEMENT PROCEDURE 14 2 8 STAINLESS STEEL MANIFOLD REPLACEMENT 21 2 9 MAJOR COMPONENT REPLACEMENT 23 3 HYDROSTATIC PRESSURE TESTING 24 3 1 Manifold 24 3 2 Rotor and Rotor Cover 25 ...

Page 3: ...MBLY R11 2x2 Table of Contents Continued ii 4 ROTOR ASSEMBLY BALANCING 25 5 SHIMMING 27 6 PARTS 28 6 1 SPARE PARTS LIST 28 6 2 MAINTENANCE SUPPLIES 28 6 3 ACCESSORIES 28 6 4 ORDERING PARTS 28 7 MAINTENANCE RECORD 30 8 APPENDIX A 31 ...

Page 4: ...tions in this manual If additional copies are required or other detailed instructions are needed the information may be obtained upon request 1 2 ROTO JET PUMP DESIGN The exclusive patented Roto Jet pump has only two basic working parts a rotating case and a stationary pick up tube collector arm within the rotating case The Roto Jet design completely eliminates the need for packing glands wear rin...

Page 5: ...ollowing are recommended dismantling and assembly instructions for your Roto Jet pump We urge that the instructions be read thoroughly before attempting to dismantle the unit The component parts must be handled with care during the dismantling and assembly process The work area should be clean and be equipped with the required tools Depending on the accessibility of the pump and the extent of the ...

Page 6: ...4 Rotor Assembly Alignment Rod 1 0661986 5 Rotor Bearing Nut Adaptor 1 0661972 6 Drive Bearing Nut Adaptor 1 0661973 7 Rotor Guide Pin 3 0661974 8 Manifold Guide Pin 2 0661975 9 Seal Installation Tool 1 060580624 10 Seal Puller 1 0661976 11 Seal Mating Ring Puller 1 0661977 12 Manifold Puller 1 060580638 13 Measuring Bar 1 060580635 14 Tool Box 1 060095050 15 Socket 1 4 Hex Bit x 1 1 2 Long x 3 8 ...

Page 7: ... Wrench 30 250 ft lbs 1 060095027 25 Depth Micrometer 0 3 6 Base 1 060095051 26 Indicator Test Dial 0005 1 060095053 27 Magnetic Base Test Indicator 1 060095054 28 Bearing Separator Spread 1 2 to 8 5 8 1 060095022 29 Puller 17 5 ton 9 1 2 Reach 1 pair 060095023 30 Puller 17 5 ton 16 1 2 Reach 1 pair 060095025 31 Protector Shaft Puller 1 060095037 2 2 1 Assembly Stands Item No Description Qty Part ...

Page 8: ...R11 2x2 5 2 3 DISASSEMBLY ASSEMBLY STANDS CAUTION When lifting the pump into the vertical position with or without the assembly stand a swivel hoist ring shall be used in place of the lifting eye bolt ...

Page 9: ...R11 2x2 6 2 3 1 Model R11 Dimensional Drawing ...

Page 10: ...R11 2x2 7 2 4 R11 PUMP SECTION DRAWING TORQUE TABLE Item No Ft Lbs N m 81 217 294 15 48 65 7 47 64 8 13 18 46 130 176 47 166 225 57 4 5 58 35 27 94 48 98 60 35 98 97 47 64 ...

Page 11: ...in 0662519 S S 69 1 O Ring Seal Mating Ring 060083625 Nitrile 93A 1 Seal Spacer 2 Steel Stainless Steel 0661552 0661552 1 Steel SST 93B 1 Flush Ring 2 0661525 316 SST 13 1 Rotor Assembly Stacked Balanced Ductile Iron Nitrile Stainless Steel Nitrile 0663714 01 0663715 01 Consisting of 6 1 O Ring Rotor 0660372 Nitrile 5 1 Drive Shaft 1 0661535 001 Steel 22 2 Oil Ring 0661524 Steel 20 1 Oil Slinger D...

Page 12: ...56 Steel 11 1 Rotor Bearing 0660347 Steel 66 1 Wave Spring 0661580 Steel 56 1 O ring Endplate 0661888 Nitrile 84 1 Excluder External 0662666 Nitrile 57 4 Capscrew Pedestal Cover 060088325 Steel 18 1 Pedestal Cover 0663377 Steel 67 1 Breather Filter 0663057 Steel 58 4 Capscrew Endplate 060088325 Steel 1 Eyebolt 0656866 Steel 17 1 Pedestal 0663711 1 DI 37 1 Nameplate 0660681 SST 65 4 Screw Drive 060...

Page 13: ...s 60 4 Capscrew Bearing Cap 060088815 Steel 68 1 Oil Sight Gauge 0660377 Steel Acrylic 24 1 Plug Oil Drain 060067736 Steel 84 1 Excluder External 3 0662666 Nitrile 34 1 Gasket Cover 0662370 Nitrile 98 1 Lip Seal 4 0663720 Viton 88 1 Roll Pin 0662665 Steel NOTES 1 These parts if purchased separately require that the rotating assembly be balanced and pump be re shimmed 2 Item 93A supplied in standar...

Page 14: ...T C vs T C 06P661632 CT 06P661632 TT Components 49 1 O Ring Pick Up Tube 0660373 75 1 Seal Pusher Carbon Seal Pusher Tungsten Carbide 0660472 JC 060754067 44 1 O Ring Seal 060083779 91 1 Retaining Ring Seal 060099130 78 1 Seal Mating Ring Tungsten Carbide 0652046 002 92 1 Drive Pin Seal Mating Ring 0662519 69 1 O Ring Seal Mating Ring 060083625 ...

Page 15: ...ump after assembly 2 6 4 1 Always replace any o rings that are exposed during disassembly as they can lose their seal integrity and may leak 2 6 4 2 Be sure all parts are free from dirt stray metal chips or any foreign matter and have been thoroughly cleaned 2 6 4 3 All torque values assume lubrication with molybdenum disulfide on threads and underside of capscrew heads Refer to figure 2 4 for tor...

Page 16: ... 2 6 5 6 Remove the pick up tube o ring 49 and the seal o ring 44 2 6 5 7 Place a rubber protective shield between the pick up tube 1 and the seal mating ring 78 Remove the key 82 from the pick up tube 2 6 5 8 Grasping the outside diameter of the seal mating ring 78 pull to remove If unable to remove by hand install the seal mating ring puller and evenly thread the two capscrews against the rotor ...

Page 17: ...e guide 2 6 6 9 Install the pick up tube key 82 into the keyways Using the lock nut tool thread lock nut 81 into pick up tube Torque lock nut to 217 ft lbs 294 N M NOTE The 1 2 inch seal drain on the manifold should not be plugged 2 6 6 10 This completes the seal replacement procedure The pump may be put back into operation Connect all piping and refer to Section 3 3 for start up procedures 2 7 BE...

Page 18: ...recautions are recommended to insure satisfactory pump operation after assembled 2 7 4 1 Replace any o rings that are exposed during the pump disassembly process as they lose their seal integrity and may leak 2 7 4 2 Be sure all parts are free of dirt stray metal chips or any foreign matter and have been thoroughly cleaned 2 7 4 3 All torque valves given assume lubrication with molybdenum disulfid...

Page 19: ...all the manifold puller in manifold 36 outlet Remove the ten hex head capscrews 94 which secure the manifold 36 to the pedestal 17 2 7 5 4 Install the manifold guide pins and evenly thread two of the hex head capscrews 94 into the threaded holes in the manifold over the pick up tube until the pick up tube guide is cleared Remove the manifold puller ad place the manifold on a flat surface with seal...

Page 20: ... of the socket head capscrews 7 into the threaded holes in the rotor cover until the rotor cover is released from the rotor Replace the three capscrews with three eyebolts 2 7 5 16 Holding the pick up tube 1 centered in the rotor cover 4 lift the rotor cover 2 7 5 17 Guide the pick up tube out of the rotor cover Place the rotor cover on a flat surface with the seal mating ring visible Remove the r...

Page 21: ...f assembly requires that the pedestal be mounted vertically as during disassembly 2 7 6 1 Install with enter edge of lip seal 98 facing down into the endplate 15 Lubricate and install the endplate o ring 56 in the endplate groove Place the endplate the wave spring 66 and spacer 21 into position on the driveshaft 5 2 7 6 2 Heat the rotor bearing 11 to 160 180 F 71 82 C Quickly slide the rotor beari...

Page 22: ...all the three rotor guide pins into the rotor 2 7 6 12 Lubricate and install the rotor drain plugs 8 in the rotor cover 4 Torque to 13 ft lbs 18 N M 2 7 6 13 Being extremely careful not to damage the seal mating ring 78 cavity slide the pick up tube 1 with the protective shield through the opening in the rotor cover 4 2 7 6 14 Holding the pick up tube centered align the rotor and rotor cover match...

Page 23: ...e until flush against the rotor cover NOTE For proper bearing and seal location refer to section 5 0 for shimming 2 7 6 26 Lubricate and install the pick up tube o ring 49 and seal o ring 44 in the manifold 36 Lubricate the seal cavity in the manifold with light oil Place the seal spacer 13a or the flush ring 13b in the manifold cavity 2 7 6 27 Using the seal installation tool insert the seal 75 i...

Page 24: ...n pedestal hole pattern Fasten the pedestal cover to the pedestal with the four hex head capscrews 57 Torque to 4 ft lbs 5 N M 2 7 6 36 Using the wrench flats install the breather filter 67 Install key 43 and pump sheave DO NOT hammer in place as the mechanical seal may be damaged 2 7 6 37 This completes the bearing replacement procedure The pump may now be put into operation 2 8 STAINLESS STEEL M...

Page 25: ... up tube 1 to the manifold 36 Note that this is a left handed thread 2 8 5 2 Fully thread the pick up tube guide into the pick up tube 1 Lightly tap on pick up tube guide until the pick up tube moves free of the o ring 49 2 8 5 3 Install the manifold puller in manifold 36 outlet Remove the ten hex head capscrews 94 which secure the manifold 36 to the pedestal 17 2 8 5 4 Install the manifold guide ...

Page 26: ...screws to 72 ft lbs 98 NM 2 8 6 7 Remove the manifold puller Using the pick up tube guide align the manifold 36 keyway and the pick up tube 1 keyway Pull the pick up tube past the o ring 49 and against the manifold shoulder rotating the driveshaft by hand may make it easier to pull up the pick up tube 2 8 6 8 Remove the pick up tube guide Install the pick up tube key 82 into the keyways Using the ...

Page 27: ...g 2 9 3 Assembly 2 9 3 1 Driveshaft Rotor Assembly Heat the driveshaft bore of the rotor 3 to 140 160 F Install the rotor guide pins and insert the drive shaft into the rotor Install the six socket head capscrews 83 and torque to 72 ft lbs 98 N M 2 9 3 2 Install o ring 52 in bearing cap 14 groove Fasten the bearing cap to the pedestal 17 with the four hex head capscrews 60 Torque to 72 ft lbs 98 N...

Page 28: ...h each pump is dynamic balanced at the factory prior to shipment factors such as a change in the fluid specific gravity or extensive repairs on the pump may require the rebalancing of the rotating assembly The following instructions are applicable to a completely assembled rotor assembly as listed on figure 2 4 4 1 Completelyfill rotor cavitywith fluid of required specific gravity Plug rotor cover...

Page 29: ...R11 2x2 26 Figure 4 0 ...

Page 30: ... height The seal height measurement is then subtracted from the number stamped on the measuring bar This will give you dimension C 5 2 Referring to the shim chart below find the line in which the measured value C falls Followthe line across and identifythe number of shims required The shim chart is based on shims 010 thick actual thickness mayvary 5 3 Tilt the pump from its vertical position to a ...

Page 31: ... lb 0661261 6 3 ACCESSORIES Item No Description Part No 1 Valve and Gauge Package 2 Steel w 3 32 Orifice 0683831 2 Valve ad Gauge Package 2 Steel w 1 8 Orifice 0683831 125 3 Valve and Gauge Package 2 Steel w 5 32 Orifice 0682641 4 Orifice 3 32 0682444 5 Orifice 1 8 0682445 6 Orifice 5 32 0682446 6 4 ORDERING PARTS 6 4 1 General It is Roto Jet Pump s policy to continually improve its products There...

Page 32: ... following instructions Your parts order should state 1 Model and serial number of pump 2 Part number description and quantity required 3 Your company name address and zip code clearly 4 Specific shipping and billing instructions 5 Date required With this assistance the time required to expedite your order will be greatly reduced Note Parts will be furnished in original materials unless specified ...

Page 33: ...R11 2x2 30 7 MAINTENANCE RECORD DATE SERIAL NO MAINTENANCE RECORD BY ...

Page 34: ...R11 2x2 31 8 APPENDIX A When using the swivel hoist use in place of this lifting eye ...

Page 35: ...ge without prior notification Manual RJ DA 3 11 19 2019 For optimum service and technical assistance please contact our factory for the distributor or representative nearest to your project Trillium Flow Technologies Tel 801 359 8731 Fax 801 530 7828 ...

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