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User's Manual                                                         Rev B / February 2021 / M125 Helium Compressor

 

 

 

97-00020-000    

 

                                                                                                                                           16 

 

 

Problem 

Possible Cause 

Corrective Action 

The compressor On/Off 

switch 

(SW1) will not remain in 

the ON position.  

1

 

The safety interlock switch (SW2) is 

open. This will happen if the top 

cover of the unit is removed. 

2

 

Thermal protection switch (TS1 

and/or TS2) is open. 

3

 

High current has activated the trip 

switch in the compressor’s On/Off 

Switch. 

 

1

 

Securing the compressor cover may 

correct the problem. If not, check for 

proper operation of safety interlock 

switch (SW2) located in the top right 

side of the electronic control chassis. 

See 

Figure 5

. 

2

 

Confirm that switch TS1 and/or TS2 is 

closed. 

3

 

Contact the Trillium US Inc. service 

department for assistance Compressor 

stops after several minutes of operation 

and remains off. 

Compressor stops after 

several minutes of 

operation and remains 

OFF. 

1

 

High temperature of the compressor 

caused by insufficient cooling water 

(for water-cooled model), resulting 

in the opening of thermal protection 

switch TS1 and/or TS2). For air-

cooled model, the ambient 

temperature is too high. 

2

 

When the compressor is not in 

operation, cold cooling water was 

left running through the compressor. 

3

 

Insufficient helium static pressure. 

4

 

High temperature helium gas tripped 

the thermal protection switch (TS1). 

5

 

Low power source voltage. 

6

 

Mechanical seizure. 

1

 

Confirm that sufficient cooling water 

(for water-cooled model) is flowing to 

the compressor. For air-cooled model, 

provide additional cooling to the 

surrounding environment. 

2

 

Turn the compressor on and off for 

several times to allow the oil 

temperature to rise. 

3

 

Add helium, using the procedure 

described in Section 8.4.1. 

4

 

Check for proper cooling of the 

compressor unit. 

5

 

Confirm that power source voltage is 

correct. 

6

 

Contact the Trillium US Inc. service 

department. 

 

8

 

Maintenance 

8.1

 

Maintenance Personnel Requirements 

Only trained and qualified personnel should perform the maintenance procedures described in this section. All other 

maintenance work must be performed by Trillium US Inc. personnel in the factory. Please contact Trillium US Inc. to make 

arrangement for such work. See contact information in Section 2.2

8.2

 

Removing the Compressor from Service: Removal, Transport and Storage 

It is recommended that the Model 125 compressor be removed from service when carrying out the maintenance duties 

described in Section 8.3. 

To remove the compressor unit from service, do the following: 

1.

 

Turn off the compressor unit by pressing the OFF button 

2.

 

Switch off the main power supply to the compressor 

3.

 

Separate the compressor unit from the main power source 

4.

 

Allow coolant to continue circulate for at least 10 more minutes (for water-cooled Model. 

5.

 

Allow the compressor load (cryopump, cold head, etc.) to warm up before detaching helium flex lines 

 

Summary of Contents for 91-00003-0LW

Page 1: ...97 00020 000 Trillium US Inc Model 125 Cryogenic Helium Compressor User s Manual Rev B February 2021...

Page 2: ...or infringements of patents or other rights of third parties This document is the property of Trillium US Inc and by furnishing this information Trillium US Inc grants no license expressed or implied...

Page 3: ...ngs 3 3 2 4 Heat Related Warnings 3 3 3 Operator Instructions 3 4 Introduction 4 4 1 General Information about the Model 125 Compressor 4 4 1 1 Model 125 Features 4 4 1 2 Overview of Model 125 Compres...

Page 4: ...9 8 6 Returning Equipment 19 List of Figures Figure 1 Flow Diagram for Water Cooled Model 125 compressor 6 Figure 2 Flow Diagram for Air Cooled Model 125 compressor 7 Figure 3 Model 125 Dimensions 9 F...

Page 5: ...evise document September 2010 1 1 Conversion to new format Update figures Change adsorber change interval June 2011 1 2 Correct minor typographical errors Add maximum inlet water pressure specificatio...

Page 6: ...nd helium compressors which are refurbished and fully warranted Technical Support Our support engineers will help determine if your cryopump system is operating correctly so that you can get your syst...

Page 7: ...efore beginning any work on the compressor unit the compressor needs to be switched off then isolated from the power supply Connect or disconnect the flex lines joining the compressor and its load cry...

Page 8: ...drawing helium gas from a high pressure gas cylinder Detaching the helium flex lines when the compressor load is at low temperature may cause the pressure to rise in the system beyond the permissible...

Page 9: ...and are charged with ultra high purity 99 999 helium gas The heat exchanger removes the heat generated from the process of compressing helium in the capsule The heat generated by the capsule must be r...

Page 10: ...opens to allow safe operation External relief valve Purpose and Safety Function Opens the helium gas circuit to atmosphere if the helium gas pressure exceeds 350 PSI 24 1 Bar 4 1 4 Operational Flow Th...

Page 11: ...User s Manual Rev B February 2021 M125 Helium Compressor 97 00020 000 6 Figure 1 Flow Diagram for Water Cooled Model 125 compressor...

Page 12: ...User s Manual Rev B February 2021 M125 Helium Compressor 97 00020 000 7 Figure 2 Flow Diagram for Air Cooled Model 125 compressor...

Page 13: ...idth 19 50 inches 495 mm Weight 150 lb 68 kg Helium Pressure Static 190 5 PSIG 13 1 35 Bar Operating 250 10 PSIG 17 24 69 Bar supply Interface Cold head power connector mates with ASC and CTI drive ca...

Page 14: ...W M125 Air cooled Low Voltage Standard Drive Circuit 91 00003 1LA Table 4 5 Optional Accessories and Replacement Parts Accessories Replacement Parts Part Number Adsorber Water cooled model 80034 Adsor...

Page 15: ...to process the insurance information in a timely manner Therefore it is highly recommended that shipping carton be opened and the unit inspected whether or not it will be put into operation right away...

Page 16: ...nit is switched off Never twist the helium flex lines during the installation process Before connecting the helium flex lines follow these steps 1 Identify the helium Return low pressure and Supply hi...

Page 17: ...Detach the coupling of the helium flex line from the helium charge vent valve 8 Close the helium gas regulator on the supply cylinder 9 Seal the helium gas charge vent valve on the compressor unit by...

Page 18: ...g of the frequency switch on the front panel matches the frequency of the power supply where the unit is being installed Failure to do so will result in performance degradation of the system Electrica...

Page 19: ...use 1 AMP Not Shown F1 F2 F3 F4 50081 6 Fuse 3 AMP Not Shown F5 F6 31 00012 018 7 Relay Start K1 50085 8 Meter Elapsed Time ETM1 50089 9 Connector 15 Pin Chassis J1 50087 10 Connector Housing Mate N L...

Page 20: ...e sure any problems associated with water supply or water outlet are resolved Refer to Table 4 3 for proper helium pressure level for the compressor unit If the helium pressure is too low switch off t...

Page 21: ...5 Low power source voltage 6 Mechanical seizure 1 Confirm that sufficient cooling water for water cooled model is flowing to the compressor For air cooled model provide additional cooling to the surr...

Page 22: ...system In severe cases of such oil contamination the load cryopump cold head etc could cease to function completely To remove and replace the compressor adsorber follow the steps described in Sections...

Page 23: ...is depressed 8 Make sure the supply pressure gauge reads 190 5 PSIG 13 1 35 Bar If the pressure is either too high or too low follow the instructions in Section 8 4 1 to fill the helium gas to the pr...

Page 24: ...ge rises to 190 5 PSIG 13 1 35 Bar tightly close the charge valve 4 Insure that the helium charge valve on the compressor is tightly closed Then shut off the helium pressure regulator on the helium bo...

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