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User's Manual                                                         Rev B / February 2021 / M125 Helium Compressor

 

 

 

97-00020-000    

 

                                                                                                                                           10 

 

 

5

 

Installation 

5.1

 

Safety Warnings 

Review the safety warnings in Section 

3

 before beginning any installation activities. 

5.2

 

Installation Steps 

5.2.1

 

Unpacking and Inspection 

Once the equipment is received, inspect the exterior of the shipping carton for any signs of damage. Report any damage to 

the shipping company immediately. 

 

In addition, at least two “Tip-n-Tell” or “TiltWatch” labels are mounted on the exterior of the shipping carton.  Inspect 

these labels carefully before accepting the shipment.  Any sign that the package has been mishandled during transit may 

indicate that the compressor may be damaged due to oil migration within the system.  This could cause the unit to 

overheat and ultimately fail after a short period of operation.  The compressor must be returned to the factory for service.  

Report the mishandling of the package and file a damage claim with the shipping company immediately.  Failure to do so 

will void the warranty on the compressor.  Please also contact Trillium US Inc. Technical Support using the contact 

information found in Section 2.2. 

 

Remove the straps and packaging materials on the compressor unit, then lift or roll the unit out of the carton carefully. 

Inspect the exterior of the unit. If any damage is observed, inform the shipping company. 

Keep the original packaging 

materials in case the unit needs to be returned to the factory for service or other reasons.

 

 

Most shipping companies have a certain grace period for reporting damages due to shipping in order to process the 

insurance information in a timely manner. Therefore, it is highly recommended that shipping carton be opened and the 

unit inspected whether or not it will be put into operation right away. 

 

Caution:  

When transporting or storing the compressor unit, make certain it is not tilted by more than 45 degrees 

to avoid the unit been tipped over. 

5.2.2

 

Mounting the Compressor 

It is highly recommended that the compressor unit be installed on a level and steady surface. 

If the unit must be installed in a tilted manner, the maximum tilting angle is 10 degrees. Tilting the unit more than this 

maximum allowable angle could result in damage and contamination in the system and may void the warranty on the unit. 

5.2.3

 

Preparing the Compressor for Operation 

1.

 

Check the voltage of the power source before connecting the main power cable to a suitable connector or 

disconnect box, making sure that the compressor switch is off. 

2.

 

For water-cooled Model 125 units, connect the cooling water: 

a.

 

Typical municipal drinking water is acceptable; however, a closed loop chilled water source is 

recommended. 

b.

 

0.4 to 0.5 GPM (1.5 – 1.9 liters/min) is required to achieve a maximum discharge temperature of 100°F 

(38°C) (with 80°F (26.7°C) considered ideal) 

c.

 

Maximum inlet water pressure should not exceed 150 PSIG (10.3 Bar) (with less than 100 PSIG (6.9 Bar) 

considered ideal).  

3.

 

For air-cooled Model 125 units, make sure the front and rear grills have at least 12” (305 mm) of clearance from 

the nearest objects. 

4.

 

Verify that helium pressure is between 190 ± 5 PSIG (13.1 ± .35). If pressure is low, refer to Section 8.4.1  for 

charging procedures. 

5.

 

Start the compressor and run for about 15 minutes to stabilize the compressor oil inventory. 

6.

 

The compressor is now ready to be connected to the cryopump. 

Summary of Contents for 91-00003-0LW

Page 1: ...97 00020 000 Trillium US Inc Model 125 Cryogenic Helium Compressor User s Manual Rev B February 2021...

Page 2: ...or infringements of patents or other rights of third parties This document is the property of Trillium US Inc and by furnishing this information Trillium US Inc grants no license expressed or implied...

Page 3: ...ngs 3 3 2 4 Heat Related Warnings 3 3 3 Operator Instructions 3 4 Introduction 4 4 1 General Information about the Model 125 Compressor 4 4 1 1 Model 125 Features 4 4 1 2 Overview of Model 125 Compres...

Page 4: ...9 8 6 Returning Equipment 19 List of Figures Figure 1 Flow Diagram for Water Cooled Model 125 compressor 6 Figure 2 Flow Diagram for Air Cooled Model 125 compressor 7 Figure 3 Model 125 Dimensions 9 F...

Page 5: ...evise document September 2010 1 1 Conversion to new format Update figures Change adsorber change interval June 2011 1 2 Correct minor typographical errors Add maximum inlet water pressure specificatio...

Page 6: ...nd helium compressors which are refurbished and fully warranted Technical Support Our support engineers will help determine if your cryopump system is operating correctly so that you can get your syst...

Page 7: ...efore beginning any work on the compressor unit the compressor needs to be switched off then isolated from the power supply Connect or disconnect the flex lines joining the compressor and its load cry...

Page 8: ...drawing helium gas from a high pressure gas cylinder Detaching the helium flex lines when the compressor load is at low temperature may cause the pressure to rise in the system beyond the permissible...

Page 9: ...and are charged with ultra high purity 99 999 helium gas The heat exchanger removes the heat generated from the process of compressing helium in the capsule The heat generated by the capsule must be r...

Page 10: ...opens to allow safe operation External relief valve Purpose and Safety Function Opens the helium gas circuit to atmosphere if the helium gas pressure exceeds 350 PSI 24 1 Bar 4 1 4 Operational Flow Th...

Page 11: ...User s Manual Rev B February 2021 M125 Helium Compressor 97 00020 000 6 Figure 1 Flow Diagram for Water Cooled Model 125 compressor...

Page 12: ...User s Manual Rev B February 2021 M125 Helium Compressor 97 00020 000 7 Figure 2 Flow Diagram for Air Cooled Model 125 compressor...

Page 13: ...idth 19 50 inches 495 mm Weight 150 lb 68 kg Helium Pressure Static 190 5 PSIG 13 1 35 Bar Operating 250 10 PSIG 17 24 69 Bar supply Interface Cold head power connector mates with ASC and CTI drive ca...

Page 14: ...W M125 Air cooled Low Voltage Standard Drive Circuit 91 00003 1LA Table 4 5 Optional Accessories and Replacement Parts Accessories Replacement Parts Part Number Adsorber Water cooled model 80034 Adsor...

Page 15: ...to process the insurance information in a timely manner Therefore it is highly recommended that shipping carton be opened and the unit inspected whether or not it will be put into operation right away...

Page 16: ...nit is switched off Never twist the helium flex lines during the installation process Before connecting the helium flex lines follow these steps 1 Identify the helium Return low pressure and Supply hi...

Page 17: ...Detach the coupling of the helium flex line from the helium charge vent valve 8 Close the helium gas regulator on the supply cylinder 9 Seal the helium gas charge vent valve on the compressor unit by...

Page 18: ...g of the frequency switch on the front panel matches the frequency of the power supply where the unit is being installed Failure to do so will result in performance degradation of the system Electrica...

Page 19: ...use 1 AMP Not Shown F1 F2 F3 F4 50081 6 Fuse 3 AMP Not Shown F5 F6 31 00012 018 7 Relay Start K1 50085 8 Meter Elapsed Time ETM1 50089 9 Connector 15 Pin Chassis J1 50087 10 Connector Housing Mate N L...

Page 20: ...e sure any problems associated with water supply or water outlet are resolved Refer to Table 4 3 for proper helium pressure level for the compressor unit If the helium pressure is too low switch off t...

Page 21: ...5 Low power source voltage 6 Mechanical seizure 1 Confirm that sufficient cooling water for water cooled model is flowing to the compressor For air cooled model provide additional cooling to the surr...

Page 22: ...system In severe cases of such oil contamination the load cryopump cold head etc could cease to function completely To remove and replace the compressor adsorber follow the steps described in Sections...

Page 23: ...is depressed 8 Make sure the supply pressure gauge reads 190 5 PSIG 13 1 35 Bar If the pressure is either too high or too low follow the instructions in Section 8 4 1 to fill the helium gas to the pr...

Page 24: ...ge rises to 190 5 PSIG 13 1 35 Bar tightly close the charge valve 4 Insure that the helium charge valve on the compressor is tightly closed Then shut off the helium pressure regulator on the helium bo...

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