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Instinct

Condensate Pan Replacement

9

WARNING

!

Failure to perform a complete combustion test at both 
high and low input rates may result in incomplete 
combustion and the production of carbon monoxide, 
which can cause severe personal injury, death or sub-
stantial property damage.

1.  Touch simultaneously on the up and down soft 

keys (as high lighted by the wrench icon) for 3 sec-

onds to access the functions for the installer. See 

Fig. 13.

2.  Enter the installer access code “054” by using the 

LEFT and RIGHT buttons to select a digit and the UP 

and DOWN buttons to change the digit.  Press the 

center button to enter the access code.

Fig. 13:  CTRLMax Navigation Control 

Fig. 14:  Controls display

3.  Press the RIGHT button to highlight the Manual 

Operation icon then press the OK button.

4.  Press the center button while the FAN icon is high-

lighted to manually fire the burner and power the 

CH circulator. See Fig. 14

NOTICE

An adequate CH load must be present to dissipate the heat 

generated during the combustion test. If an adequate CH 

load is not available, an indirect water heater can be used to 

dissipate the heat by creating a DHW call which will enable 

the DHW circulator.

5.  Press the RIGHT button to adjust the firing rate to 

100% (high fire).  Hold down the  RIGHT button to 

rapidly increase the firing rate.

6.  If the combustion levels during high fire are outside 

the recommended combustion settings, adjust the 

THROTTLE SCREW using a flat-blade screwdriver as 

follows:

Counter-clockwise adjustment of the THROTTLE 
SCREW at High Fire (100% firing rate):

 

Increase CO2 & Decrease O2

Clockwise adjustment of the THROTTLE SCREW at 
High Fire (100% firing rate):

 

Decrease CO2 & Increase O2

7.  Once the combustion level is set at high fire, manu-

ally place the boiler into low fire mode by pressing 

the LEFT button to adjust firing rate down to 0% 

(low fire).

8.  If the combustion level (O2 or CO2) during low fire 

is not /-0.2 of the combustion level mea-

sured at high fire, shut down the boiler and contact 

Triangle Tube Tech Support at 856-228-3584, ext. 

500

Summary of Contents for INSRKIT100

Page 1: ...or death WARNING Failure to follow instructions below can result in severe personal injury or damage if ignored Instructions are for a qualified installer ser vice technician only Read all instruction...

Page 2: ...ining of the boiler remove the air vent at the top of the unit or manually lift open the pressure relief valve WARNING Water from the boiler drain connection may be ex tremely hot To avoid personal in...

Page 3: ...wer to the burner mounting plate Unscrew the other two bolts only as much as is needed to remove the blower venturi assembly 8 Slide the blower Venturi forward to disengage the rear bolts and remove t...

Page 4: ...Instinct Condensate Pan Replacement 4 Fig 5 Instinct 110 Fig 6 Instinct 155 Solo Fig 7 Instinct 199 Solo Fig 8 Instinct 155 Combi...

Page 5: ...card the seals as they will be reused 5 Removal of Flue Tube 1 Disconnect the molex plug connected to the flue temperature sensor in the flue tube 2 Remove the flue temperature sensor by pulling it st...

Page 6: ...9 Install New Condensate Pan 1 Seat the new flue tube gasket in the flue tube seat 2 Seat the new condensate pan gasket in the recess as shown in Fig 12 with the side with less ribs fac ing upward 3 I...

Page 7: ...ain nipple See Fig 10 2 Push the condensate trap onto the condensate nipple as far as it will go 3 Tighten the retaining nut to the condensate trap to secure the condensate trap 4 Pull the condensate...

Page 8: ...of the unit at the main manual shutoff valve to the unit Check and test all gas connections for leaks Repair leaks if found WARNING Do not check for gas leaks with an open flame Use a bubble test Fai...

Page 9: ...dequate CH load must be present to dissipate the heat generated during the combustion test If an adequate CH load is not available an indirect water heater can be used to dissipate the heat by creatin...

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