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Trianco TRISTAR OPTIMA JUNIOR K CB, Installation Instructions Manual, Page: 25 / 44

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Trianco TRISTAR OPTIMA JUNIOR K CB Installation Instructions Manual Download Page 25

25

6.10

REAR OUTLET HORIZONTAL BALANCED FLUE SCHEMATIC

6.11

REAR OUTLET HIGH-LEVEL HORIZONTAL BALANCED FLUE SCHEMATIC

FIG. 33

FIG. 34

Summary of Contents for TRISTAR OPTIMA JUNIOR K CB

Page 1: ...TRISTAR OPTIMA JUNIOR K CB AND SB WALL MOUNTED GAS BOILERS INSTALLATION INSTRUCTIONS TO BE RETAINED BY HOUSEHOLDER CB MODEL G C No 47 897 06 SB MODEL G C No 41 898 39...

Page 2: ...2...

Page 3: ...ge 23 6 5 High Level Flue Kit Components page 23 6 6 Vertical Flue Kit Components page 23 6 7 90 Concentric Bend Components page 24 6 8 45 Concentric Bend Components page 24 6 9 500mm Pipe Components...

Page 4: ...4...

Page 5: ...ean the appliance casing switch off the boiler and isolate the power supply Wipe with a damp cloth Do not use detergents harsh liquids or other toxic products Before operating the appliance please ens...

Page 6: ...erfere with the normal operation of the boiler without the written permission of Trianco Ltd could invalidate the appliance guarantee and infringe the Gas Safety Installation and Use Regulations Wall...

Page 7: ...7 2 TECHNICAL SPECIFICATION...

Page 8: ...ting Flow _ B Domestic Hot Water CB only _ C Gas Inlet _ D Domestic Cold Water Inlet _ E Heating Return _ F Flue Pipe Collar 60 100mm H Wall Mounting Holes 8mm L Condensate Trap Pipe 2 1 BOILER DIMENS...

Page 9: ...9 2 2 WALL MOUNTING TEMPLATE FIG 2...

Page 10: ...Sensor 15 Bypass 16 Secondary Heat Exchanger 17 Gas Valve 18 Filling Valve 19 Domestic Water Pressure Switch 20 Drain Tap 21 Pump 22 Automatic Air Valve 23 Three way Valve 24 Expansion Vessel 25 Cond...

Page 11: ...witch 17 Three way Valve 18 Bypass 19 Pump 20 Expansion Vessel 21 Primary Heat Exchanger 22 Burner 23 Overheat Thermostat 24 Ignition Transformer 25 Ionisation Probe 26 Automatic Air Valve A Heating F...

Page 12: ...at the template is level mark and drill the holes required for mounting the wall plate pipework manifold connections and flue Mark and drill the holes required for the boiler mounting plate and insert...

Page 13: ...operation 1 Remove screw A fig 8 2 Turn the rotator knob taking care not to apply excessive force 3 Replace screw A Check that the circulator is operating correctly and if necessary bleed of air by tu...

Page 14: ...As external condensate pipe runs may be susceptible to freezing during very cold weather it is advisable to terminate the pipe into an internal waste system where possible If there is no alternative...

Page 15: ...provided and the manifold as shown on fig 11 Connect the pipework to the manifold ensuring all joints are sealed correctly The correct pipework placement can be seen on fig 10 After the system fill ch...

Page 16: ...behind the control panel 3 Lift the front door upwards and then forward to remove 4 Remove screws marked a on fig 15 from the combustion chamber cover and lift off 5 Remove screws marked b on fig 16 f...

Page 17: ...ault the electrical system should be thoroughly checked for fuse failure short circuits incorrect polarity resistance to earth and earth continuity In the event of replacement use a cable with the sam...

Page 18: ...control becomes inactive when the temperature is set via the cylinder thermostat System SB Model The boiler should be connected to a double channel programmer with volts free switching to give the opt...

Page 19: ...19 5 4 Y PLAN WIRING 5 5 S PLAN WIRING CONNECTION PLUG SEE SECTION 5 2 PAGE 16 FOR DETAILS CONNECTION PLUG SEE SECTION 5 2 PAGE 16 FOR DETAILS FIG 22 FIG 23...

Page 20: ...alve TA Room Thermostat TSI Installation Safety Thermostat TS High Limit Thermostat PM Low Pressure Switch NTC1 Outlet Probe NTC3 DHW Probe CB Model Only TB Boiler Thermostat FS DHW Flow Switch MV Fan...

Page 21: ...ise stated always comply with the recommendations of the relevant codes of practice Keep clear of infra red security light sensors If the terminal discharges onto a path or passageway ensure that comb...

Page 22: ...ly inclines slightly 2 up from the boiler to allow any condensation formed to run back to the appropriate drain 1 Having decided the position of the boiler accurately mark out the position of the fixi...

Page 23: ...510033 Wall Seal 2 8 510026 500mm Concentric Flue Pipe 1 Item Part No Description Qty 1 510025 1000mm Concentric Flue Pipe 1 2 510027 60mm Seal Blue 1 3 510028 100mm Seal 1 Item Part No Description Q...

Page 24: ...t No Description Qty 1 510023 90 Concentric Bend 1 2 510027 60mm Seal Blue 1 3 510028 100mm Seal 1 Item Part No Description Qty 1 510023 90 Concentric Bend 1 2 510027 60mm Seal Blue 1 3 510028 100mm S...

Page 25: ...25 6 10 REAR OUTLET HORIZONTAL BALANCED FLUE SCHEMATIC 6 11 REAR OUTLET HIGH LEVEL HORIZONTAL BALANCED FLUE SCHEMATIC FIG 33 FIG 34...

Page 26: ...26 6 12 R H SIDE OUTLET HORIZONTAL BALANCED FLUE SCHEMATIC 6 13 R H SIDE OUTLET HIGH LEVEL HORIZONTAL BALANCED FLUE SCHEMATIC FIG 35 FIG 36...

Page 27: ...27 6 14 L H SIDE OUTLET HORIZONTAL BALANCED FLUE SCHEMATIC 6 15 L H SIDE OUTLET HIGH LEVEL HORIZONTAL BALANCED FLUE SCHEMATIC FIG 37 FIG 38...

Page 28: ...28 6 16 VERTICAL BALANCED FLUE SCHEMATIC FIG 39...

Page 29: ...750mm Do not include the first 90 elbow on the boiler when calculating the maximum permitted length on the horizontal flue this has already been taken into consideration See figs 40 41 for example co...

Page 30: ...ED L boiler running LED M comfort function running LED P comfort function on off button R multifunction display S pressure gauge The display R will briefly display the temperature being set before ret...

Page 31: ...display will show a 1 followed by the value this parameter is set at default 60 Repeatedly pressing the reset button will cycle through the available parameters to view and change The value of these...

Page 32: ...32...

Page 33: ...DE button E for 15 seconds Repeatedly pressing the reset button will cycle through the available parameters to view To exit from this function press the MODE button once more or leave the reset and bu...

Page 34: ...as been returned to normal switch the boiler off then on using ON OFF button A If during normal operation the system pressure drops on a regular basis in most cases there will be a heating system faul...

Page 35: ...he following table If the values are found to be inconsistent with these turn the gas valve regulator item B fig 44 in the appropriate direction Turning anti clockwise will increase the CO2 turning cl...

Page 36: ...ttach the fan ensuring that gasket G is fitted correctly and has not been damaged by the dismantling process This must be replaced if damage has occurred Failure to do so will impair the correct opera...

Page 37: ...ck the combustion analysis figures for the CO2 against those given in section 10 page 35 Check the gas and water systems for leaks On the combi CB model only check the hot water outlet temperature doe...

Page 38: ...rush To prevent damage to the fan bearings do not use pressurised air while cleaning Take out nuts 7 and remove the combustion chamber inspection door Using a brush and vacuum cleaner remove all depos...

Page 39: ...Room thermostat set too high Central heating temperature set too high Room thermostat programmer not calling for heat Faulty cylinder thermostat No power to boiler Room thermostat programmer incorrect...

Page 40: ...tton A An attempt can also be made to reset the operation by holding reset button D for two seconds The boiler will perform a self diagnostic cycle and restart if the problem has been eliminated If th...

Page 41: ...itted is the diverter valve power cable connection box Cut the plug from the cable which feeds from the control box and feed the cut end into the box Feed into the other end the cable from the diverte...

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Page 44: ...44 Issue 1 Rev 0 July 2005 Item No 510062 LB 1480 01 09 2005...

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