Trianco EuroStar Premier 100/125 Condensing User, Installation, Commissioning & Servicing Instructions Download Page 14

11

5. OIL SUPPLY

Oil

The oil burner is factory set to burn Kerosene C2 to BS 2869.

Note: Only Kerosene is permitted for use on this appliance.

IMPORTANT NOTE:
The oil storage tank and supply pipe must be installed by
an OFTEC-trained and registered engineer.

Oil Storage Tanks

Size and Location of Tank

The tank should be large enough to allow for economic
deliveries and be located in the most unobtrusive
position, having regard to the need for safety, filling,
maintenance (if steel tank) and the head of oil required.

Whilst it is highly unlikely that a fire could start from a
domestic oil tank, it does however need to be protected
from a fire that may originate in a nearby building,
therefore the tank should not be located nearer than 1.8
metres from a building, nor closer than 760mm from a site
boundary.  Where a tank has to be less than 1.8 metres,
the building wall must not have any openings other than
small ventilation openings.  The wall shall have a half
hour resistance to an internal fire and extend 1.8 metres
from any part of the tank.

Alternatively, a non-combustible radiation barrier must be
provided which meets the requirements of BS 5410 Part
1:  This standard applies to tanks up to a capacity of
3,400 litres which is deemed the maximum size for a
single family dwelling.

Steel Tanks
Steel tanks should comply with the requirements BS 799,
Pt. 5: 1987 and mounted on brick or block piers with a
waterproof membrane between the piers and tank.

The tank should be fitted with fill and vent connections
(weather protected), a drain-off cock, shut-off valve and
an oil level indicator.

Plastic Tanks
Polyethylene tanks are now widely used because of their
advantages over traditional steel tanks:

(a)  They do not need pier supports and can be mounted

directly on any flat surface giving uniform support for
the tank base.

(b) They do not corrode and therefore never need

painting.

(c)  They are easier to handle because of their lower

weight.

(d)  They have a 10 year manufacturer’s guarantee.

Plastic tanks should be fitted with similar components to
those used with steel tanks.

Fire Protection

To comply with building regulation Section J5:

1

Where a storage tank is close to a dwelling, fire
cladding must be provided to the eaves, if less than
1.8m from the top of the tank.

2

The cladding must extend 300mm beyond the tank.

3

The tank must be sited on a non-combustible base.

Pollution Protection

To  comply with building regulation section J6, the tank
must be ‘BUNDED’ (i.e. double walled) if:

1

The tank is less than 10m from a stream.

2

The tank is less than 50m from a well, spring, or drinking
water.

3

The tank cannot be viewed from the delivery point.

4

In the event of a leak, there is a risk of oil reaching a
manhole cover or drain.

5  The tank capacity exceeds 2500 Litres.

Oil supply line

A long life flexible oil hose is supplied with the boiler, a
filter and shut-off valve are required.  These should be
fitted as shown in Figs. 11,12 & 13.

The oil shut-off valve should be fitted as close to the
burner as practicable to enable the burner to be
disconnected without undue loss of oil.  The filter must be
connected in the oil supply pipe and positioned outside
the building.

Fire Valve

A fire-valve must be fitted in the oil line outside the
building with its sensing phial positioned within the boiler
casing above the level of the burner.  A clip is provided for
retaining the phial.

All oil line joints must be completely sealed and the total
pipe run thoroughly flushed out before connecting to the
burner.  No soldered joints are permitted in the oil line.

The oil line can be fed into the back of the boiler base tray
or through the holes at the side.

Single pipe oil supply (Fig. 11 )

When, the bottom of the oil supply tank is above the
burner, a single pipe gravity system can be used.  The oil
supply pipe must be connected to the suction port on the
burner pump via the flexible hose.

Summary of Contents for EuroStar Premier 100/125 Condensing

Page 1: ...d by householder USER INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS OIL FIRED CENTRAL HEATING BOILERS FOR BALANCED OR CONVENTIONAL FLUE BED 92 42 EEC EMC 89 336 EEC Premier 50 90 Condensing Premie...

Page 2: ...isposable gloves face masks and eye protection After handling wash hands and other exposed parts When disposing reduce dust with water spray ensure parts are securely wrapped GLUES SEALANTS PAINT Glue...

Page 3: ...ilation 8 9 Extractor fan 9 Electrical supply 9 Condensate Drain Connection 10 5 OIL SUPPLY Oil storage tank Steel and Plastic 11 Oil supply line 11 Single pipe oil supply 12 13 Two pipe oil supply 12...

Page 4: ...before contacting your Service Engineer 1 USER INSTRUCTIONS Please note to assist Trianco in improving customer service it is important that the guarantee registration card is returned HOW TO USE YOUR...

Page 5: ...s ensure the oil storage tank is topped up regularly do not wait until the tank is nearly empty before refilling as sludge and water could be sucked into the oil pipe affecting the operation of the bu...

Page 6: ...inted Service Agent must check all his work PRIOR to requesting Trianco to attend PLEASE NOTE Unauthorised invoices for attendance and repair work carried out on this appliance by any third party will...

Page 7: ...BS 7593 requirements Always refer to the manufacturers instructions Failure to flush and add inhibitors to the system will invalidate the appliance warranty The appliance is designed to be fitted to...

Page 8: ...IPE OR ELECTRIC CABLE ENTRY BOTH SIDES RETURN CONNECTION DIA 22MM EACH SIDE FLOW CONNECTION DIA 22MM EACH SIDE Heating Return Cleaning Hole Cleaning Hole Heating Return Heating Flow Condensate drain H...

Page 9: ...36 kW 130 900 btu s 36 36 kW 60 000 btu s 17 58 kW 70 000 btu s 20 51 kW 80 000 btu s 23 44 kW 90 000 btu s 26 37 kW 100 000 btu s 29 3 kW 110 000 btu s 32 2 kW 120 000 btu s 35 2 kW 125 000 btu s 36...

Page 10: ...FIG 5 WIRING DIAGRAM 7...

Page 11: ...Local Water Undertakings By laws OFTEC Installation Requirements for Oil Fired Boilers and Oil Storage Tanks OFST 100 and OFST 200 Health and Safety at Work Act The installer should be aware of his re...

Page 12: ...r ancillary controls See wiring diagram Fig 5 Warning High and Low Voltage In certain parts of the country where there is a known risk of high or low voltage fluctuations the oil burner shall be preve...

Page 13: ...ternal waste drain If the boiler is to be fitted in a position where the external ground level is higher than the boiler and there are no internal drains a condensate pump can be fitted refer to pump...

Page 14: ...t corrode and therefore never need painting c They are easier to handle because of their lower weight d They have a 10 year manufacturer s guarantee Plastic tanks should be fitted with similar compone...

Page 15: ...released from the oil to affect combustion 2 The return pipe must end at the same level as the suction outlet to prevent loss of prime 3 The outlet from the tank should be approximately 75mm 3 in abo...

Page 16: ...ID 10 21 31 41 52 62 73 83 PIPE 8mm ID 33 66 98 100 100 100 100 100 MAXIMUM OIL SUPPLY LINE LENGTH L MAXIMUM LENGTH METRES LIFT H METRES 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 PIPE 6mm ID 48 42 36 30 24 18 1...

Page 17: ...14 FIG 13 DE AERATED OIL SUPPLY INSTALLATION REFER TO MANUFACTURERS INSTRUCTIONS FOR OIL DE AERATOR INSTALLATION DETAILS REMOTE OPERATED FIRE VALVE OIL FILTER...

Page 18: ...the boiler No separate drain at the base of the flue system is required 3 Where an existing chimney is to be used it must be lined with a stainless steel liner that is approved for use on an oil fire...

Page 19: ...t system which maintains the room sealed performance even when the casing door is removed for burner commissioning or adjustments The use of the balanced flue principle also enhances the overall therm...

Page 20: ...5 Take flue socket plate off the top of boiler leaving the flue gasket in position 6 If the flue is to be fitted terminating to the left or right hand side of the boiler the corresponding section of s...

Page 21: ...Fig 19 19 7 18...

Page 22: ...SEALING PLATE 1 8 GASKET SUPPLIED WITH BOILER 9 FLUE PIPE O RING 1 10 JUBILEE CLIP 1 230mm ROUND KIT 2350 2351 Supplied with boiler Supplied with boiler IMPORTANT When installing the flue system it is...

Page 23: ...nditions the system should be drained down Handing Over After completing the boiler installation the installer should make a thorough check of the system to ensure it is completely satisfactory and de...

Page 24: ...tion making gas tight seal using washers and wing nuts previously removed 12 Check condensate trap to ensure the outlet is not obstructed 13 Refit the burner securing the air hose in position using th...

Page 25: ...ell not seeing flame Clean photo cell and ensure it is fully plugged in Air trapped in pump Bleed off air through pressure gauge tapping Solenoid valve faulty Check coil for continuity and replace if...

Page 26: ...OLENTLY Delayed ignition Check electrode setting and adjust to correct gap Check electrodes for damage Check HT leads for damage and positive connection BURNER REPEATEDLY Exhaust gas in combustion air...

Page 27: ...50 4 223330 1 15 Boiler Bottom Baffle 2 223053 1 223336 1 16 Boiler Middle Baffle 2 223333 4 17 Condensing Unit Baffle 2 223076 2 223392 2 18 Boiler Flue Cover 223019 1 223378 1 19 Condensing Unit Flu...

Page 28: ...Copyright in this brochure and the drawings or illustrations contained in it is vested in Trianco Limited and neither the brochure or any part thereof may be reproduced without prior written consent T...

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