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10

4. INSTALLATION

REGULATIONS

Installation of the boiler must comply with the following
British Standards and Regulations:

BS 5410: Part 1 – Code of Practise for Oil-Firing.

BS 5449 – Forced Circulation Hot Water Central Heating
Systems.

Building Regulations

- Part J (England and Wales)
- Part F sect. 111 (Scotland)
- Part L

The Control of Pollution (Oil) Regulations
Current I.E.E. Regulations
Local Water Undertakings Bylaws
OFTEC Installation Requirements for Oil-Fired Boilers and
Oil Storage Tanks, OFST 100 & OFST 200.

HEALTH AND SAFETY AT WORK ACT

The installer should be aware of his responsibilities under
the Act and provide, where necessary, appropriate
protection for all persons carrying out the installation.

In the interests of safety, it is required that the appliance is
installed, commissioned and serviced by and OFTEC
registered technician.

A guide to safe working practices for oil-firing technicians is
available from OFTEC.

Electrical work should be carried out in accordance with
BS 7671:2001 by a qualified electrical engineer.

SITING THE BOILER

Sound Levels

Whilst the low sound level of the boiler makes it suitable for
utility room installation, the following factors should be taken
into consideration before installation:

(a)  Some people are particularly sensitive to low noise

levels – discuss with the householder.

(b)  Low-level flue terminals produce some exhaust noise,

so care should be taken when siting adjacent to
neighbouring property, patios and play areas.

(c)  Due to the condensing nature of the boiler, a plume of

water vapour will be discharged from the flue. This
should be taken into account when siting the flue
terminal. Refer to section on flue systems.

Clearance and Service Access

When siting the boiler, ensure adequate clearance is allowed for
making water and flue connections. As the boiler can be fully
serviced from the front, there is no need for headroom allowance.
However, a clearance of at least 750mm is required at the front
of the boiler for future service access.

Hearth

The boiler must be fitted on a non-combustible base, which is
level and capable of supporting the installed weight of the boiler,
including its full water content. The base should be above ground
level to prevent water damage.

SYSTEM DESIGN

To achieve the maximum system efficiencies, the heating system
should be designed to the following parameters:

Boiler Flow Temperature

- 50°C to 80°C

Flow Differential Temperature

- 10°C to 30°C

COMBUSTION AND VENTILATION AIR

The provision of an adequate supply of combustion air is
essential for the efficient and safe operation of the boiler. The
combustion air inlet is located at the top of the front door of the
appliance. Under no circumstances should this be covered or
blocked.

HEATING AND DOMESTIC HOT WATER SYSTEMS

The heating system should be installed in accordance with
current HVCA Codes of Practice and BS 5449 Part 1 – Forced
Circulation Hot Water Central Heating Systems.

The flow water connections can be made to the boiler by using
the tappings on the left or right hand side of the boiler. The return
is made via the connection on the secondary heat exchanger.

All exposed pipework connecting the boiler to the heating system

must

 be lagged.

A drain-off cock should be fitted in the lowest part of the system.

Where the boiler is also used for providing domestic hot water, a
double-feed indirect cylinder to BS 1566 Part 1 must be used.

Flush out the system to remove any residue before fitting the
circulating pump.

Make sure all unused boiler tappings are plugged before
filling the system.

Summary of Contents for Contractor H.E. 50/90 EXTERNAL

Page 1: ...1 H E 50 90 EXTERNAL HE 100 125 EXTERNAL OIL FIRED CENTRAL HEATING BOILER...

Page 2: ...2...

Page 3: ...y Siting System design Heating hot water systems Electrical supply Wiring diagram Condensate drain connections 5 OIL SUPPLY Oil Storage tank Single pipe oil supply Two pipe oil supply Oil de aerators...

Page 4: ...h programmer if fitted is set to the OFF position BOILER CONTROL THERMOSTAT The boiler control thermostat allows you to select the temperature of the water leaving the boiler It is calibrated between...

Page 5: ...empty before refilling as sludge and water could be sucked into the oil pipe affecting the operation of the burner and potentially reducing the life of the pump After a delivery of oil it is recommend...

Page 6: ...6...

Page 7: ...lly automatic in operation and incorporates all necessary safety controls to ensure safe and reliable running The Contractor H E External boiler is supplied with the burner set for 28 sec Kerosene Cla...

Page 8: ...8 3 TECHNICAL INFORMATION FIG 3 OUTLINE DIMENSIONS FIG 4 View of rear of boiler showing boiler connections Connections can be made on left or right side of boiler...

Page 9: ...TION Boiler shell insulated with glass fibre ELECTRICITY SUPPLY 230 280V 50Hz fused at 5 amp BURNER INFORMATION Model Output non condensing Output condensing Input Nozzle Pump Pressure CO2 50 000 BTUs...

Page 10: ...arance and Service Access When siting the boiler ensure adequate clearance is allowed for making water and flue connections As the boiler can be fully serviced from the front there is no need for head...

Page 11: ...cord 0 75mm 24x0 2mm code designation H05 VV F or H05 VVH2 F as specified in table 16 of BD 6500 All external cables entering the control box must be secured in position by the use of strain relief bu...

Page 12: ...ate pipework remove the inspection cover from the top of the condensing unit and pour a small amount of water inside Examine the condensate pipework for any resultant leaks and rectify accordingly Fai...

Page 13: ...r ventilation the wall must have at least a half hour resistance to fire and must extend 1 8 metres from any part of the tank Alternatively a non combustible radiation barrier can be employed which me...

Page 14: ...ine An additional flexible oil line is also required Notes 1 The pump suction should not exceed 0 4bar as dissolved gas may be released from the oil affecting combustion 2 The return pipe must end at...

Page 15: ...15 FIG 12 SINGLE PIPE OIL SUPPLY BOILER FIG 13 TWO PIPE OIL SUPPLY BOILER...

Page 16: ...ositions to avoid the products of combustion entering the building A distance of at least 600mm must be allowed between the terminal and any window door or other opening into the building see fig 14 f...

Page 17: ...face is to the inside 3 Smear a thin bead of silicone sealant supplied around the o ring seal and slide the terminal into the elbow from the outside of the boiler casing being careful to ensure that...

Page 18: ...is just before the start of the heating season Condensate Unit Trap The condensate unit and trap should be inspected as part of the annual service schedule Remove the access cover from the top of the...

Page 19: ...s within the condensate pipework and the U trap itself When complete recheck the integrity of the pipework joints by pouring a small amount of water into the condensate unit and looking for leaks Some...

Page 20: ...Press red reset button under control panel and check function of boiler stat Ensure all controls are calling for heat Fit new fuse 5A If problem persists check for short circuit in wiring Check for ro...

Page 21: ...nst settings shown in burner leaflet Raise tank or fir two pipe system Replace nozzle with one of same specification see burner leaflet Check pump pressure and adjust to settings shown in burner leafl...

Page 22: ...ess Cover 208803 1 208803 1 18 Burner 223868 1 223928 1 19 Burner Cover 223444 1 223444 1 20 Burner Cover Plate 223447 1 223447 1 21 Flexible Oil Line 2 207019 1 207019 1 22 Acoustic Hose 209491 1 209...

Page 23: ...23...

Page 24: ...24 April 2007 Item No 223839 Issue No 1 Fax 0114 257 1419 TRIANCO HEATING PRODUCTS LTD Thorncliffe Chapeltown Sheffield S35 2PH Tel 0114 257 2300 Fax 0114 257 1419 www trianco co uk...

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