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TRI tool 604SB, Manual

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TRI tool 604SB Manual Download Page 54

TRI TOOL INC.

92-1197 Rev. 200519

52

Parts List, Model 610SB Clamshell Sub-Assembly (P/N 02-2255)

   NOT SHOWN:

    05-1076 

      SHIPPING KIT, 600SB 

1

        36-0004          WRENCH, L, 7/64, HEX

1

        36-0003           WRENCH, L, 3/32” HEX 

1

       36-0005           WRENCH, L, 1/8” HEX 

1

       36-0007 

         WRENCH, L, 5/32” HEX 

1

       36-0008 

         WRENCH, L, 3/16” HEX 

1

       36-0009           WRENCH, L, 7/32” HEX 

1

       36-0010           WRENCH, L, 1/4” HEX 

1

       36-0011           WRENCH, L, 5/16” HEX 

1

       36-0012 

         WRENCH, L, 3/8” HEX 

1

       36-0018           WRENCH, T, 1/8” HEX 

1

       36-0021           WRENCH, T, 3/16” HEX 

1

       36-0051 

         WRENCH, SPANNER 

1

       32-0084

         PIN, DOWEL, 5/32 DIA X 13/16

3

   86-0061

      CASE, CUSTOM CARRYING, 610SB 

1

Item 

     Part

 No. 

      No. 

          Description                                             Qty 

 1. 

 

19-0201 

HOUSING ASSY, DRIVE, 604/612SB   

 

       1

 2. 

 

19-0221 

HOUSING, MAIN, 610SB   

 

 

 

  1 SET

 3. 

 

24-0382 

PLATE, BRG, BACKING   

 

 

 

      12

 4. 

 

24-0383 

PLATE, THRUST, 610SB   

 

 

             1 SET

 5. 

 

 

 

BAR ASSY, ADJUSTABLE  

 

 

 

       3

  

       

REFER TO CLAMPING PADS FOR OPTIONS

 6. 

 

 

 

BAR ASSY, FIXED   

 

 

 

 

       2

 

       

REFER TO CLAMPING PADS FOR OPTIONS

 7. 

 

28-0057 

SEAL, FELT   

 

 

 

 

       42” (107cm)

 8. 

 

28-0057 

SEAL, FELT   

 

 

 

 

       50” (127cm)

 9. 

 

29-0138 

BEARING, MAIN    

 

 

 

             1 SET

10. 

 

32-0024 

PIN, ROLL, 1/8 DIA X 1/2   

 

 

 

       2

11. 

 

32-0209 

PIN, ALIGNMENT, 5/16 DIA X 5/8  

 

 

       8

12.    

33-0012 

SCREW, CAP, #6-32 X 3/8  

 

 

 

       8

13. 

 

33-0029 

SCREW, CAP, 10-24 X 5/8  

 

 

 

      20

14. 

 

33-0042 

SCREW, CAP, 1/4-20 X 1   

 

 

 

      12

15.    

33-0048 

SCREW, CAP, 1/4-20 X 2-1/2 

 

 

 

       4

16.    

33-0112 

SCREW, CAP, 1/2-13 X 2 3/4 

 

 

 

       2

17. 

 

33-0928 

SCREW, SET, 1/4-20 X 3/8, HDOG  

 

 

       2

18. 

 

33-1261 

SCREW, SET, 3/8-24 X 3/4, HDOG  

 

 

      24

19. 

 

33-1287 

SCREW, SPLITLINE, 1/4-20 X 2 1/2 

 

 

       2

20.   

39-0225 

GEAR, HEADSTOCK 

 

 

 

 

  1 SET

Summary of Contents for 604SB

Page 1: ...Operation Manual 92 1197 Rev 200519 Model 604SB thru 612SB Clamshells ...

Page 2: ...ependable and cost effective on site service solutions including turnkey project management machining services and mechanized and manual code welding services using experienced and well trained machinists and welders In addition to developing industry leading machining and welding equipment Tri Tool s engineering team provides custom equipment design and manufacturing solutions to suit the most ri...

Page 3: ...iption 7 Specifications 8 Maintenance 11 Operation 20 Clamping Pad Sets 28 Full Support Pad Kits 33 Tripper Block Assemblies 35 Tool Bits 36 Tool Blocks 42 Troubleshooting 43 Accessories 47 Illustrated Parts Breakdown 48 Optional Drive Kits IPBS 63 Spare Parts 71 92 1197 Rev 200519 Model 604SB thru 612SB Clamshells ...

Page 4: ...a third party are subject strictly to the third party s warranty for those goods Seller makes no warranty and disclaims all statutory or implied warranties for these goods including the implied warranties of merchantability freedom from patent infringement and fitness for a particular purpose Neither this warranty nor any other warranty expressed or implied including implied warranties of mechanic...

Page 5: ...urning the defective Goods that it is suitably packed fully insured and transportation and insurance prepaid in accordance with instructions issued by Seller Seller at its sole option will either repair or replace any Goods authorized for return to Seller Such repair replacement or credit shall be Buyer s sole remedy for defective Goods Buyer must promptly provide Seller with all information reque...

Page 6: ...ons in this Manual Failure to follow the instructions or follow the safety instructions could result in serious injury or death This manual describes conditions and hazards that are common and anticipated during equipment operation No manual can address all conditions which may occur 1 3 Safety Symbols The manual may contain one or more safety symbols These symbols and the associated text warn you...

Page 7: ...ly personnel who are trained or are being trained may operate the equipment Keep the operation manual available where the equipment is used The operator must read the operation manual before using the equipment The equipment must be operated in accordance with the manual information The operator must follow the safety precautions in this manual and good engineering practices to reduce the risk of ...

Page 8: ...he equipment do no load tests and feed function checks 2 7 Tool Use Use the right tool and tool bit for the job Contact Tri Tool to help with your application Keep the tool bits fully engaged in the tool bit holders Loose bits are sharp and can cause cuts or punctures Disconnect power supply during setup and maintenance Use all Stop or Shut off features available when changing or adjusting tool bi...

Page 9: ...g the loss of parts and at the same time providing maximum ease of handling The Clamshell may be equipped with self centering Clamping Pads for quick easy mounting or may be equipped with Adjustable Clamping Pads for out of round pipe conditions Dual Tool Blocks with Auto feed Sprockets and Adjustable Slides provide maximum maintainability life and operator safety with a minimum of operator traini...

Page 10: ... 2 2 875 73 0 mm N A N A 4 11 104 4mm 3 3 500 88 9 mm N A 3 81 96 8 mm 3 81 96 8mm 3 1 2 4 000 101 6mm N A 3 56 90 4mm 4 60 116 8mm 4 4 500 114 3mm N A 3 31 84 1mm 4 35 110 5mm 5 5 563 141 3mm 2 78 70 6mm 3 78 96 0mm 4 83 122 7mm 6 6 625 168 3mm 2 25 57 2mm 3 25 82 6mm 4 29 109 0mm 608SB 4 4 500 114 3mm N A N A 4 36 110 7mm 5 5 563 141 3mm N A 3 78 96 0mm 4 83 122 7mm 6 6 625 168 3mm N A 3 25 82 6...

Page 11: ... P N 57 0163 604SB Standard Duty Heavy Duty N A 606SB Standard Duty Heavy Duty N A 608SB Light Duty Standard Duty Heavy Duty 610SB Light Duty Standard Duty Heavy Duty 612SB Light Duty Standard Duty Heavy Duty Figure 1 Model 600SB Clamshell A MACHINE ID 553 7 21 80 B MACHINE OD ROTATION 130 5 12 C 76 2 3 00 BASIC MACHINE 114 3 4 50 NOMINAL SEVER LINE ...

Page 12: ...ting Parts Diameter Weight Power Requirements Standard Air Motor 604SB 9 00 228 6mm 29 0 lbs 13 1 kg 55 cfm at 90psi 26 lt sec at 621 kPa 606SB 11 12 282 4mm 37 0 lbs 16 8 kg 55 cfm at 90psi 26 lt sec at 621 kPa 608SB 13 12 333 2mm 43 0 lbs 19 5 kg 75 cfm at 90psi 35 lt sec at 621 kPa 610SB 15 75 400 1mm 55 0 lbs 25 0 kg 75 cfm at 90psi 35 lt sec at 621 kPa 612SB 17 75 450 9mm 62 0 lbs 28 1 kg 75 ...

Page 13: ...e Use Clean all components Coat the clean components with a light coat of oil Use a clean non detergent oil preferable SAE 10 90 SSU or lighter Ensure that air supply for the Clamshell with an Air Motor has an approved filter regulator lubricator FRL Figure 2 Clean Up During Use If the Tool Blocks collect debris while cutting clean the Tool Blocks and the Feed Screws after each cutting operation ...

Page 14: ...ean and check the Tool Blocks in the event of feed problems Storage If the Clamshell is to be stored or out of service for 30 days or more thoroughly clean lubricate and spray it with a rust preventative before storing it Remove the airline Quick disconnect and spray it with a lightweight oil Squirt oil into the male Quick Disconnect Reconnect the airline and turn on the Air Motor for 1 or 2 secon...

Page 15: ...ly 10 Check that the Set Screws are snugged to ensure that the bearing is uniformly loaded 11 The drive torque as measured at the drive socket should be 5 to 10 ft lbs 7 to 14 N m 12 The safe torque range on the Bearing Adjustment Set Screws is 1 to 3 in lbs 1 to 3 N m Over tightening the Bearing Adjustment Set Screws will result in accelerated bearing wear and lower available power 13 Lock the Be...

Page 16: ... 5 7 6 8 9 10 15 19 18 17 16 20 21 K J I H E B C D 8 9 D E 1 2 3 4 5 7 6 608SB 10 11 12 13 15 14 18 17 16 19 20 G H I J F C A B 20 I J 19 18 17 16 21 7 6 C D 612SB 1 2 A 10 3 4 5 8 9 11 12 14 15 22 23 24 B E F G H K L 13 Figure 4 Locations of the Bearing Adjustment Screws part 2 ...

Page 17: ...e smooth without scratches and they should feature even wear patterns over the entire surface 6 Check the Housing cavity for chips dirt and or corrosion 7 To reassemble wipe the Bearing surfaces and clean the Housing cavity 8 Regrease the Gear using a lubricant approved by Tri Tool Inc 9 Place the Headstock carefully back into the Housing 10 Bolt the Front Thrust Plates back into place 11 If the b...

Page 18: ...gly or wipe to a film condition 4 Excess lubricant will collect grit and chips and tend to cause thread jamming and damage 5 Adjust the Adjustable Slide Rail to provide a firm but not excessive rotational pressure on the Sprocket 6 The Slide Rails must be over tightened to squeeze the oil into a thin film against the male and female surfaces of the Slide Rails 7 Reset for proper operation If the M...

Page 19: ...he feed pressure 7 Adjust the remaining Adjustment Set Screws so that the Tool Holder has a smooth even feel 8 Run the Tool Holder the full length of the Slide Rail 9 Tightly lock the Adjustable Slide Rail in place with the Hold down Screws and fully snug the Adjustment Set Screws 10 Check that the Tool Holder runs smoothly and evenly for the full length of travel 11 Readjust as necessary 12 The T...

Page 20: ...der TRIPPER SHAFT SHOULDER BOLT TRIPPER LEVER SET SCREW Figure 8 Tripper Shaft Installation Lubricant Recommendations The Drive Gears require a high string lubrication grease such as Chevron Utility Grease light high string for gears P N 68 0020 1 qt or P N 68 0015 5 gal The Slide Rails and Tool Blocks require a light oil such as SAE 10 light machine oil The Feed Screw for the Tool Block and the T...

Page 21: ...00 to 200 SSU at 100 F 38 C minimum aniline point of 200 F 93 C Tri Tool Inc Air Tool Lubricant P N 68 0022 AMOCO American Industrial Oil no 32 Atlantic Richfield Duro Oil S 150 Chevron A W Machine Oil 32 Exxon Nuto H32 Shell Tellus Oil 32 The bearings in the Air Motor are sealed and do not require any lubrication ...

Page 22: ...pe 1 Separate the halves of the Clamshell CAUTION CAUTION Do not force open 2 Disengage the Air Motor by removing the Motor hold down Bolt and removing the Air Motor from the drive socket LOCKING SCREWS LOCKING SCREWS HOUSING HEADSTOCK FIGURE 9 LOCATIONS OF THE LOCKING SCREWS Figure 9 Locations of the Locking Screw 3 By hand rotate the Headstock until the split lines of the Headstock match the spl...

Page 23: ...Fixed Clamping Pads clamp the Clamshell to the pipe as follows if not go to step 22 If using the fully Adjustable Clamping Pads 15 Tighten the Adjustable Pads lightly so that all of the Clamping Pads contact the pipe 16 Gently rock the Clamshell as you tighten the Adjustable Clamping Pads to seat the Clamshell square on the pipe 17 Check that all Clamping Pads fully contact the pipe If not repeat ...

Page 24: ...nto the drive socket and bolt it to the Clamshell Check that the air supply filter regulator lubricator is installed and set properly WARNING WARNING The Motor Mount reacts to the torque of the Air Motor only when the Motor Hold down Bolt is in place 3 Check that the air supply filter regulator lubricator is installed and set properly 4 Select one of the five orientations to provide the most clear...

Page 25: ...EED SPROCKET HEADSTOCK FEED PIN DIRECTION OF ROTATION FIGURE 11 APPROACH OF THE FEED PIN TO THE FEED SPROCKET Figure 11 Approach of the Feed Pin to the Feed Sprocket 7 Turn on the Air Motor to full speed by opening the Throttle Control Valve Figure 12 Deadman Switch Warning FIGURE 12 DEADMAN SWTICH WARNING DEADMAN SWITCH FLOW CONTROL VALVE WARNING WARNING DO NOT OVERRIDE THE DEADMAN SWITCH Locking...

Page 26: ...ool Bit s clear the pipe OD The Tool Holders are retracted by rotating the Feed Sprocket clockwise using the special Spanner Wrench supplied with the Clamshell 15 Run the Air Motor until the split lines of the Headstock and the Housing match 16 Loosen the Clamping Pads 17 Remove the Clamshell from the pipe 18 If the Clamshell must be split to remove it be sure that both halves are properly support...

Page 27: ... 2 Install the Tool Bits into the Tool Blocks 3 Approximately 75 to 88 19 1mm to 22 4mm should protrude from the end of the Tool Holders 4 Tighten the Tool Bit Set Screws then verify that the clearance is adequate between the Tool Bits and the pipe by rotating the Headstock by hand 5 The Leading Tool Bit should contact the pipe approximately 020 to 040 51mm to 1 0mm before the Trailing Tool Bit Se...

Page 28: ...quires the use of a Counterbore Module CBM 2 P N 05 0116 Use the Counterbore Instruction Manual to operate the Counterbore Module with the Clamshell 1 When the Tool Bits are within about 040 1 0mm of severing the pipe disengage the Feed Pin and let the Headstock rotate 2 to 3 times to clear the chip 2 Retract the Tool Holder which holds the Bevel Tool Bit be sure that the Feed Sprocket is aligned ...

Page 29: ... 7 500 190 5mm 9 11 13 6 6 625 168 3mm 10 12 14 6 000 152 4mm 11 13 16 5 5 563 141 3mm 12 14 17 4 4 500 114 3mm 14 18 21 3 5 4 000 101 6mm 16 20 24 3 3 500 88 9mm 18 23 27 2 5 2 875 73 0mm 22 28 33 2 2 375 60 3mm 27 34 40 Use 200 surface inches per minute 508 surface centimeters per minute for stainless steels in general when no coolant is allowed all heavy wall tube and some of the chrome molybde...

Page 30: ...4 250 108 0mm 67 3057 26 0290 26 0276 3 1 2 4 000 101 6mm 67 3058 26 0292 26 0278 3 750 95 3mm 67 3059 26 0294 26 0280 3 3 500 88 9mm 67 4440 26 0274 26 1546 3 250 82 6mm 67 3061 26 0296 26 0282 3 000 76 2mm 67 3062 26 0298 26 0284 2 1 2 2 875 73 0mm 67 3036 26 0258 26 0236 2 750 69 6mm 67 3063 26 0300 26 0286 2 500 63 5mm 67 3064 26 0302 26 0288 2 2 375 60 3mm 67 3038 26 0262 26 0234 Contact Tri ...

Page 31: ... 563 141 3mm 67 3033 26 0254 26 0239 5 500 139 7mm 67 3034 26 0254 26 0238 5 250 133 4mm 67 3035 26 0256 26 0237 5 000 127 0mm 67 3036 26 0258 26 0236 4 750 120 7mm 67 3037 26 0260 26 0235 4 4 500 114 3mm 67 3038 26 0262 26 0234 4 250 108 0mm 67 3039 26 0264 26 0233 3 1 2 4 000 101 6mm 67 3040 26 0266 26 0232 3 750 95 3mm 67 3483 26 1213 26 1211 3 3 500 88 9mm 67 3213 26 0414 26 0704 3 250 85 6mm ...

Page 32: ...4 26 0272 7 625 193 7mm 67 3076 26 0274 26 0238 7 500 190 5mm 67 3084 26 0396 26 0282 7 250 184 2mm 67 3085 26 0398 26 0284 7 000 177 8mm 67 3086 26 0400 26 0286 6 750 171 5mm 67 3087 26 0402 26 0288 6 6 625 168 3mm 67 3008 26 0302 26 0234 6 500 165 1mm 67 3088 26 0404 26 0376 6 250 158 8mm 67 3089 26 0408 26 0378 6 000 152 4mm 67 3090 26 0410 26 0380 5 750 146 1mm 67 3091 26 0412 26 0382 5 5 563 ...

Page 33: ...7 3096 26 0392 26 0240 10 000 254 0mm 67 3097 26 0394 26 0238 9 750 247 7mm 67 3098 26 0396 26 0237 9 500 241 3mm 67 3099 26 0398 26 0236 9 250 235 0mm 67 3100 26 0400 26 0235 9 000 228 6mm 67 3101 26 0402 26 0234 8 750 222 3mm 67 3102 26 0404 26 0233 8 8 625 219 1mm 67 3010 26 0406 26 0378 7 750 196 9mm 67 3244 26 0749 26 0747 7 625 193 7mm 67 3243 26 0745 26 0743 7 000 177 8mm 67 3242 26 0741 26...

Page 34: ...6 0242 12 500 317 5mm 67 3095 26 0390 26 0241 12 250 311 2mm 67 3096 26 0392 26 0240 12 000 304 8mm 67 3097 26 0394 26 0238 11 750 298 5mm 67 3098 26 0396 26 0237 11 500 292 1mm 67 3099 26 0398 26 0236 11 250 285 8mm 67 3100 26 0400 26 0235 11 000 279 4mm 67 3101 26 0402 26 0234 10 10 750 273 1mm 67 3102 26 0404 26 0233 8 8 625 219 1mm 67 3462 26 0796 26 1124 Contact Tri Tool Inc for sizes not lis...

Page 35: ...036 1 951 67 5379 26 2046 1 782 3 500 88 9mm 05 1530 67 5375 26 2038 1 638 67 5380 26 2048 1 469 4 500 114 3mm 05 1531 67 5376 26 2041 1 138 67 5381 26 2050 0 969 608SB 4 500 114 3mm 05 1532 67 5356 26 2035 2 210 67 5362 26 2045 2 027 67 5359 67 5365 5 563 141 3mm 05 1533 67 5357 26 2037 1 679 67 5363 26 2047 1 496 67 5360 67 5366 6 625 168 3mm 05 1534 67 5358 26 2040 1 148 67 5364 26 2050 0 969 6...

Page 36: ... Pads 2 Mount the 2 Fixed Full Support Pad Assemblies by fastening the 1 2 13 cap screw to the spacer block through the clamshell housing 3 To mount the 2 Adjustable Full Support Pad Assemblies thread them into the clamshell housing the same as the standard Adjustable Bar Assemblies 4 Fully retract the Adjustable Full Support Pad Assemblies prior to mounting the 600 series clamshell on a pipe ...

Page 37: ...orrect tripper block assembly to decrease the risk of serious personal injury and equipment damage 47 2378 47 2385 Tool Block Assemblies TRIPPER BLOCK ASSEMBLIES Part Number Position 1 Position 2 Position 3 08 0037 47 2378 NA NA 08 0040 47 2378 47 2378 NA 08 0214 47 2378 47 2378 47 2385 08 0037 08 0040 08 0214 Tool Block Positions ...

Page 38: ...Bevel Tool Bit P N Sever Tool Bit P N Tool Bit Length Sever and Double 37 50 Bevel Tool Bits for use with the Extended Tool Block P N 08 0040 2 2 1 2 pipe sch 5 thru 160 400 10 2mm CS SS 99 0466 99 0467 3 00 76 2mm 3 thru 5 pipe sch 5 thru 80 6 thru 12 pipe sch 5 thru 40 Sever and Double 37 50 Bevel Tool Bits for use with the Low Profile Tool Block P N 08 0037 2 1 2 pipe sch 5 only 400 10 2mm CS S...

Page 39: ...it P N LH Sever Tool Bit P N Tool Bit Length Left Hand Sever and 37 50 Bevel Tool Bits for use with the Extended Tool Block P N 08 0040 2 thru 5 all sch 800 20 3mm CS SS 99 1256 99 1257 3 00 76 2mm 6 pipesch 5 thru 160 8 pipesch 5 thru 120 10 pipe sch 5 thru 100 12 pipe sch 5 thru 80 Left Hand Sever and 37 50 Bevel Tool Bits for use with the Low Profile Tool Block P N 08 0037 2 1 2 pipe sch 5 only...

Page 40: ...Tool Bit Length Right Hand Sever and 37 50 Bevel Tool Bits for use with the Extended Tool Block P N 08 0040 2 thru 5 all sch 800 20 3mm CS SS 99 1258 99 1259 3 00 76 2mm 6 pipesch 5 thru 160 8 pipesch 5 thru 120 10 pipe sch 5 thru 100 12 pipe sch 5 thru 80 Right Hand Sever and 37 50 Bevel Tool Bits for use with the Low Profile Tool Block P N 08 0037 2 1 2 pipe sch 5 only 800 20 3mm CS SS 99 1644 9...

Page 41: ...Tool Bit P N Trailing LH Sever Tool Bit P N Tool Bit Length Left Hand Sever Tool Bits for use with the Extended Tool Block P N 08 0040 2 thru 6 all sch 800 20 3mm CS SS 99 0502 99 0501 3 00 76 2mm 8 pipesch 5 thru 140 10 pipe sch 5 thru 100 12 pipe sch 5 thru 80 Left Hand Sever Tool Bits for use with the Low Profile Tool Block P N 08 0037 2 1 2 pipe sch 5 only 800 20 3mm CS SS 99 1638 99 1639 2 00...

Page 42: ... N Trailing RH Sever Tool Bit P N Tool Bit Length Right Hand Sever Tool Bits for use with the Extended Tool Block P N 08 0040 2 thru 6 all sch 800 20 3mm CS SS 99 1023 99 1022 3 00 76 2mm 8 pipesch 5 thru 140 10 pipe sch 5 thru 100 12 pipe sch 5 thru 80 Right Hand Sever Tool Bits for use with the Low Profile Tool Block P N 08 0037 2 1 2 pipe sch 5 only 800 20 3mm CS SS 99 1640 99 1641 2 00 50 8mm ...

Page 43: ... CS SS 99 1600 2 38 60 5mm 4 000 101 6mm min OD 6 625 168 3mm max OD 606SB 5 563 141 3mm min OD 8 625 219 1mm max OD 608SB 8 625 219 1mm min OD 10 750 273 1mm max OD 610SB 10 750 273 0mm min OD 12 750 323 8mm max OD 612SB Socket Weld Removal Tool Bits for use with the Low Profile Tool Block P N 08 0037 using the Socket Weld Removal Tool Holder P N 49 0023 2 375 60 3mm min OD 4 500 114 3mm max OD 6...

Page 44: ...0040 08 0214 Tool Blocks Part No Description 08 0037 TOOL BLOCK LOW PROFILE 08 0040 TOOL BLOCK EXTENDED RANGE 08 0214 TOOL BLOCK 3 POSITION Tool Blocks Socket Weld Removal Tool Holder Socket Weld Removal Part No Description 49 0023 TOOL HOLDER SOCKET WELD REMOVAL ...

Page 45: ...itions Stainless pipe or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem Rough Surface Finish The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is creating a false cutting edge Cutting fluid is required The cutting speed is incorrect...

Page 46: ...e or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem Rough Surface Finish The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is creating a false cutting edge Cutting fluid is required The cutting speed is incorrect Problem The Tool Bi...

Page 47: ...ws the tube wall to flex and the machine to move Problem There is a loss of hydraulic power The hydraulic supply pressure is too low The hydraulic filter is plugged The hydraulic line size is insufficient The hydraulic line is too long Problem The tool bit will not reach the work Incorrect tool blocks are installed for the size of the pipe or tube being worked on Incorrect tool bit is installed Pr...

Page 48: ...ion and do not run the Air Motor for a few minutes Then try again Tap on the Air Motor casing lightly with a piece of wood or with a soft rubber mallet The vanes may be sticking Sand or other foreign material is in the vanes of the Air Motor Problem The hydraulic motor will not start The hydraulic power supply is shut off The hydraulic motor is damaged and will not run free ...

Page 49: ...ded for use when beveling carbon steel pipe with a wall thickness greater than 75 19 1mm or when beveling stainless steel pipe with a wall thickness greater than 50 12 7mm See specifications for motor selection Electric Drive Kit 110V Milwaukee P N 05 0123 HD Electric Drive Kit 115V Unitec P N 05 0434 HD Electric Drive Kit 230V Unitec P N 05 0414 Hydraulic Drive Kit P N 05 0358 Reverse Drive Housi...

Page 50: ...TRI TOOL INC 92 1197 Rev 200519 48 14 ILLUSTRATED PARTS BREAKDOWN MODEL 600SB CLAMSHELL SUB ASSEMBLY 4 13 7 11 20 12 19 8 17 9 3 6 5 2 1 18 15 16 14 10 12 11 9 8 20 7 4 ...

Page 51: ... Description Qty 1 19 0201 HOUSING ASSY DRIVE 604 612SB 1 2 19 0194 HOUSING MAIN 604SB 1 SET 3 24 0366 PLATE BRG BACKING 8 4 24 0346 PLATE THRUST 604SB 1 SET 5 BAR ASSY ADJUSTABLE 2 REFER TO CLAMPING PADS FOR OPTIONS 6 BAR ASSY FIXED 2 REFER TO CLAMPING PADS FOR OPTIONS 7 28 0057 SEAL FELT 20 51cm 8 28 0057 SEAL FELT 28 72cm 9 29 0128 BEARING MAIN 1 SET 10 32 0024 PIN ROLL 1 8 DIA X 1 2 2 11 32 02...

Page 52: ...iption Qty 1 19 0201 HOUSING ASSY DRIVE 604 612SB 1 2 19 0204 HOUSING MAIN 606SB 1 SET 3 24 0366 PLATE BRG BACKING 8 4 24 0365 PLATE THRUST 606SB 1 SET 5 BAR ASSY ADJUSTABLE 2 REFER TO CLAMPING PADS FOR OPTIONS 6 BAR ASSY FIXED 2 REFER TO CLAMPING PADS FOR OPTIONS 7 28 0057 SEAL FELT 28 71cm 8 28 0057 SEAL FELT 35 89cm 9 29 0129 BEARING MAIN 1 SET 10 32 0024 PIN ROLL 1 8 DIA X 1 2 2 11 32 0209 PIN...

Page 53: ... No Description Qty 1 19 0201 HOUSING ASSY DRIVE 604 612SB 1 2 19 0222 HOUSING MAIN 608SB 1 SET 3 24 0382 PLATE BRG BACKING 10 4 24 0385 PLATE THRUST 608SB 1 SET 5 BAR ASSY ADJUSTABLE 2 REFER TO CLAMPING PADS FOR OPTIONS 6 BAR ASSY FIXED 2 REFER TO CLAMPING PADS FOR OPTIONS 7 28 0057 SEAL FELT 35 89cm 8 28 0057 SEAL FELT 42 107cm 9 29 0139 BEARING MAIN 1 SET 10 32 0024 PIN ROLL 1 8 DIA X 1 2 2 11 ...

Page 54: ... Qty 1 19 0201 HOUSING ASSY DRIVE 604 612SB 1 2 19 0221 HOUSING MAIN 610SB 1 SET 3 24 0382 PLATE BRG BACKING 12 4 24 0383 PLATE THRUST 610SB 1 SET 5 BAR ASSY ADJUSTABLE 3 REFER TO CLAMPING PADS FOR OPTIONS 6 BAR ASSY FIXED 2 REFER TO CLAMPING PADS FOR OPTIONS 7 28 0057 SEAL FELT 42 107cm 8 28 0057 SEAL FELT 50 127cm 9 29 0138 BEARING MAIN 1 SET 10 32 0024 PIN ROLL 1 8 DIA X 1 2 2 11 32 0209 PIN AL...

Page 55: ...o Description Qty 1 19 0201 HOUSING ASSY DRIVE 604 612SB 1 2 19 0198 HOUSING MAIN 612SB 1 SET 3 24 0382 PLATE BRG BACKING 12 4 24 0361 PLATE THRUST 612SB 1 SET 5 BAR ASSY ADJUSTABLE 3 REFER TO CLAMPING PADS FOR OPTIONS 6 BAR ASSY FIXED 2 REFER TO CLAMPING PADS FOR OPTIONS 7 28 0057 SEAL FELT 48 122cm 8 28 0057 SEAL FELT 56 142cm 9 29 0126 BEARING MAIN 1 SET 10 32 0024 PIN ROLL 1 8 DIA X 1 2 2 11 3...

Page 56: ...N 19 0201 Item Part No No Description Qty 1 19 0200 HOUSING 1 2 20 0195 SHAFT 1 3 29 0064 BEARING BALL 1 4 29 0065 BEARING BALL 2 5 30 0011 RING RETAINING 1 6 30 0369 RING RETAINING 1 7 31 0037 KEY 1 8 33 0287 SCREW BUTTON 1 4 20 X 3 4 4 9 39 0230 GEAR PINION 1 10 43 0206 COVER 1 7 2 1 4 6 9 5 3 10 8 4 ...

Page 57: ...t No No Description Qty 1 33 0518 SCREW SET 5 16 18 X 3 4 CUP PT 3 2 33 0965 SCREW SHOULDER 1 2 X 1 1 3 47 0227 BRACKET TORQUE RESTRAINT 1 53 0029 VALVE ASSY FLOW CONTROL 1 4 53 0016 VALVE FLOW CONTROL 1 5 54 0050 NIPPLE EXT PIPE TO EXT PIPE 1 6 54 0126 COUPLING MALE QUICK DISCONNECT 1 7 54 0201 CAP PLASTIC 1 8 57 0043 MOTOR AIR 1 1 2 3 4 5 7 6 8 ...

Page 58: ...DER 1 2 DIA X 5 8 2 47 0657 BRKT ASSY TRQ RESTRAINT SMALL 1 2 32 0257 PIN DOWEL 5 16 X 7 8 1 3 33 0073 SCREW CAP 3 8 16 X 1 1 2 1 4 47 0656 BRACKET TORQUE RESTRAINT 1 53 0031 VALUE ASSY FLOW CONTROL AIR 1 5 53 0016 VALVE BALL SHUTOFF 1 2 PIPE 1 6 54 0019 NIPPLE 1 2 EPIPE TO 1 2 EPIPE 1 7 54 0126 COUPLING MALE QD TO 1 2 EPIPE 1 8 54 0201 CAP YELLOW 1 9 57 0157 AIR MOTOR R A 1 2 SQ 200 RPM 1 ...

Page 59: ...CREW SHOULDER 1 2 DIA X 5 8 2 47 0657 BRKT ASSY TRQ RESTRAINT SMALL 1 2 32 0257 PIN DOWEL 5 16 X 7 8 1 3 33 0073 SCREW CAP 3 8 16 X 1 1 2 1 4 47 0656 BRACKET TORQUE RESTRAINT 1 53 0031 VALUE ASSY FLOW CONTROL AIR 1 5 53 0016 VALVE BALL SHUTOFF 1 2 PIPE 1 6 54 0019 NIPPLE 1 2 EPIPE TO 1 2 EPIPE 1 7 54 0126 COUPLING MALE QD TO 1 2 EPIPE 1 8 54 0201 CAP YELLOW 1 9 57 0158 AIR MOTOR R A 1 2 SQ 145 RPM...

Page 60: ...UTTON 10 24 X 1 2 2 3 33 0649 SCREW SET 3 8 24 X 3 8 CUP PT 1 4 33 0653 SCREW SET 3 8 24 X 3 4 CUP PT 1 5 33 1243 SCREW BUTTON 3 8 16 X 1 1 2 4 6 35 0176 NUT FEED 3 8 40 X 5 16 1 7 38 0050 SPROCKET ASSY FEED 8PT 1 8 47 0226 BRACKET MOUNT TOOL BLOCK 1 9 48 0194 BLOCK GUIDE 2 10 49 0018 HOLDER ASSY TOOL BIT 1 11 33 0042 SCREW CAP 1 4 20 X 1 3 12 33 0500 SCREW SET 1 4 20 X 5 16 CUP PT 3 13 33 0505 SC...

Page 61: ... SCREW BUTTON 10 24 X 1 2 2 3 33 0649 SCREW SET 3 8 24 X 3 8 CUP PT 1 4 33 0653 SCREW SET 3 8 24 X 3 4 CUP PT 1 5 33 1243 SCREW BUTTON 3 8 16 X 1 1 2 4 6 35 0176 NUT FEED 3 8 40 X 5 16 1 7 38 0051 SPROCKET ASSY FEED 8PT 1 8 47 0232 BRACKET FEED EXT 1 9 48 0215 BLOCK GUIDE EXTEND 2 10 49 0019 HOLDER ASSY TOOL BIT 1 11 33 0042 SCREW CAP 1 4 20 X 1 4 12 33 0500 SCREW SET 1 4 20 X 5 16 CUP PT 3 13 33 ...

Page 62: ... 33 0279 SCREW BUTTON 10 24 X 1 2 2 3 33 0649 SCREW SET 3 8 24 X 3 8 CUP PT 1 4 33 0653 SCREW SET 3 8 24 X 3 4 CUP PT 2 5 33 1243 SCREW BUTTON 3 8 16 X 1 1 2 4 6 35 0176 NUT FEED 3 8 40 X 5 16 1 7 38 0095 SPROCKET ASSY FEED 8PT 1 8 47 0543 BRACKET FEED 3 POSITION 1 9 48 0551 BLOCK GUIDE 2 10 49 0019 HOLDER ASSY TOOL BIT 1 11 33 0500 SCREW SET 1 4 20 X 5 16 CUP PT 3 12 33 0505 SCREW SET 1 4 20 X 3 ...

Page 63: ... No No Description Qty 2 8 7 3 5 6 9 1 1 14 0138 SHAFT ASSY TRIPPER SB 1 2 24 3901 GUARD TRIPPER SB 1 3 30 0125 PLUNGER BALL 1 4 20 X 17 32 1 4 30 5686 LABEL HAND CRUSH TRIANGLE 1 5 33 0278 SCREW BUTTON 10 24 X 3 8 4 6 33 0952 SCREW SHOULDER 3 8 X 1 2 7 33 1303 SCREW SHOULDER 1 4 X 1 1 8 41 0246 LEVER HANDLE TRIPPER SB 1 9 47 2376 BLOCK TRIPPER 1 ...

Page 64: ...n Qty 8 5 7 3 9 6 2 1 1 14 0138 SHAFT ASSY TRIPPER SB 1 2 24 3901 GUARD TRIPPER SB 1 3 30 0125 PLUNGER BALL 1 4 20 X 17 32 1 4 30 5686 LABEL HAND CRUSH TRIANGLE 1 5 33 0278 SCREW BUTTON 10 24 X 3 8 4 6 33 0291 SCREW BUTTON 5 16 18 X 1 2 2 7 33 1303 SCREW SHOULDER 1 4 X 1 1 8 41 0246 LEVER HANDLE TRIPPER SB 1 9 47 2386 BLOCK TRIPPER EXTENDED 1 ...

Page 65: ...pipe sizes Severing with standard procedures 75 19 mm wall Severing and single beveling 50 13 mm wall Severing and double beveling 38 9 mm wall Materials include but are not limited to carbon steel low alloy steel chrome steel 20 maximum chrome molly alloys Rc 32 max austenitic stainless steel inconel copper aluminum and copper nickel alloys Inconel and some other high temperature alloys may requi...

Page 66: ...ty 5 8 6 7 1 3 4 2 04 0129 DRIVE ASSY ELECTRIC 110V 1 1 27 1128 ADAPTOR DRIVE 1 2 33 0020 SCREW CAP 8 32 X 1 2 4 3 46 0115 SLEEVE MOUNTING 1 4 58 0203 MOTOR ELECTRIC 1 47 0381 BRACKET ASSY TORQUE 1 5 32 0029 PIN ROLL 1 8 DIA X 1 1 4 1 6 33 0059 SCREW CAP 5 16 18 X 1 3 4 2 7 33 1407 SCREW SHOULDER 1 2 X 1 1 2 1 8 47 0382 BRACKET TORQUE 1 ...

Page 67: ...er requirements 20 amp No load rpm 60 140 rpm Intermittent non continuous uses MATERIAL CUTTING CAPACITIES INTERMITTENT NON CONTINUOUS USE Note Capacity exceeds the maximum wall thickness for small pipe sizes Note Same Range As The Air Motor Severing with Standard procedures 80 20 3 mm wall Severing with Special procedures 1 50 38 1 mm wall Severing with Single beveling 80 20 3 mm wall Severing wi...

Page 68: ...531 5 SCH 40 258 SCH 80 375 6 SCH 40 280 SCH 40 280 8 SCH 20 250 SCH 60 406 10 SCH 40 365 SCH 40 365 12 SCH 30 330 14 For reference only this data is calculated from test results in a controlled environment on carbon steel pipe sever and single 37 degree bevel with high speed tooling and without the use of coolant Actual environment pipe material tooling and operating conditions will impact motor ...

Page 69: ... 05 0434 Item Part No No Description Qty 58 0167 MOTOR ASSY ELECTRIC DRIVE 115V 1 1 27 0826 ADAPTOR DRIVE 1 2 30 3143 1 2 SQUARE DRIVE 1 3 33 0055 SCREW CAP 5 16 18 X 7 8 3 4 33 0057 SCREW CAP 5 16 18 X 1 1 4 1 5 33 1874 SCREW ANTI ROTATION 2 6 58 0192 MOTOR ELECTRIC 115V MOD 1 7 27 0846 ADAPTOR MOTOR 1 8 33 0945 SCREW SHOULDER 1 2 X 3 4 1 ...

Page 70: ...tion Qty 58 0174 MOTOR ASSY ELECTRIC DRIVE 230V 1 1 27 0826 ADAPTOR DRIVE 1 2 30 3143 1 2 SQUARE DRIVE 1 3 33 0055 SCREW CAP 5 16 18 X 7 8 3 4 33 0057 SCREW CAP 5 16 18 X 1 1 4 1 5 33 1874 SCREW ANTI ROTATION 2 6 58 0173 MOTOR ELECTRIC 230V MOD 1 7 27 0846 ADAPTOR MOTOR 1 8 33 0945 SCREW SHOULDER 1 2 X 3 4 1 ...

Page 71: ...l 604SB thru 612SB Clamshells 92 1197 Rev 200519 69 HYDRAULIC DRIVE MOTOR KIT P N 05 0358 SPECIFICATIONS Weight 32 lbs 14 5 kg Power Requirements 20 gpm at 1200 psi 1 3 L s at 82 8 bar 1 10 2 3 4 5 7 6 8 9 ...

Page 72: ...2 0090 PIN SHEAR 1 4 DIA X 1 41 1 4 33 0106 SCREW CAP 1 2 13 X 1 1 4 2 5 33 0965 SCREW SHOULDER 1 2 X 1 1 6 54 0002 ADAPTER 7 8 O RING TO 1 2 37D 2 7 54 0333 COUPLER QD HYD DRIPLESS FEMALE 1 8 54 0334 NIPPLE QD HYD DRIPLESS MALE 1 9 55 0156 HOSE ASSY HYD 3 4 MP 5 8 HOSE 11 LG 2 10 56 0106 MOTOR MOD HYD 1 NOT SHOWN 36 0178 WRENCH L 1 4 HEX MOD 1 54 0335 DUST PLUG DRIPLESS 2 ...

Page 73: ...n Qty 1 14 0138 SHAFT ASSY 2 2 32 0126 PIN SHEAR FEED SPROCKET 2 3 33 0279 SCREW BUTTON 10 24 X 1 2 4 4 33 0500 SCREW SET 1 4 20 X 5 16 CUP PT 6 5 33 0505 SCREW SET 1 4 20 X 3 4 CUP PT 4 6 33 0952 SCREW SHOULDER 3 8 DIA X 1 2 7 33 0965 SCREW SHOULDER 1 2 DIA X 1 1 8 33 1243 SCREW BUTTON 3 8 16 X 1 8 9 35 0176 NUT FEED 2 10 38 0023 SPROCKET FEED 2 ...

Page 74: ...TRI TOOL INC 92 1197 Rev 200519 72 This Page Intentionally Left Blank ...

Page 75: ......

Page 76: ...any safety triggers SHOCK HAZARD Ensure that the equipment is properly installed and grounded Ensure that the equipment is not damaged and that the power cord is intact Tool bits are sharp and can cause serious injury Do not defeat or modify safety features Disconnect power sources before servicing or moving the equipment Remove all loose articles of clothing and jewelry before operating the equip...

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