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TRI tool 304, Operation Manual

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TRI tool 304 Operation Manual Download Page 18

TRI TOOL INC.

92-0749 Rev. 210701

16

Never allow the tool bit to burnish the surface.
Reduce feeds and speeds will normally minimize any chatter problems.
A good rule of thumb for calculation purposes is a .0025" (.064 mm) thick chip per revolution.
Actual measurements will show a pseudo thickness of .006" (.15 mm) unless a pin micrometer 

is used for measuring.

Summary of Contents for 304

Page 1: ...Operation Manual 92 0749 Rev 210701 Model 304 Tube Squaring Machine ...

Page 2: ... insist on developing tools and equipment that exceed your expectations of performance precision safety and durability As a full service engineering firm we are here to support you every step of the way For more information on engineered solutions products and trainings visit tritool com or contact our engineers at 1 916 288 6100 ...

Page 3: ...out the Manual 4 Safety Precautions 6 General Description 8 Specifications 9 Operations 11 Cutting Speeds and Feeds 15 Tool Bits 17 Saddle Sets 18 Maintenance 23 Troubleshooting 24 Accessories 26 Illustrated Parts Breakdown 27 92 0749 Rev 210701 Model 304 Tube Squaring Machine ...

Page 4: ...a third party are subject strictly to the third party s warranty for those goods Seller makes no warranty and disclaims all statutory or implied warranties for these goods including the implied warranties of merchantability freedom from patent infringement and fitness for a particular purpose Neither this warranty nor any other warranty expressed or implied including implied warranties of mechanic...

Page 5: ...when returning the defective Goods that it is suitably packed fully insured and transportation and insurance prepaid in accordance with instructions issued by Seller Seller at its sole option will either repair or replace any Goods authorized for return to Seller Such repair replacement or credit shall be Buyer s sole remedy for defective Goods Buyer must promptly provide Seller with all informati...

Page 6: ...s in this Manual Failure to follow the instructions or follow the safety instructions could result in serious injury or death This manual describes conditions and hazards that are common and anticipated during equipment operation No manual can address all conditions which may occur Safety Symbols The manual may contain one or more safety symbols These symbols and the associated text warn you of po...

Page 7: ...use of safety glasses HOT SURFACE HOT SURFACE Indicates a hazardous situation that hot surfaces may be present SHOCK HAZARD ARC FLASH SHOCK HAZARD High voltage Entry by authorized personnel only Appropriate PPE and tools required when working on this equipment GLOVES GLOVES Indicates a hazardous situation that requires glasses ...

Page 8: ...e Wear safety glasses Do not wear loose clothing or jewelry Wear nonskid footwear Put long hair in a cap or a net to make sure hair does not get tangled in equipment Personnel Only personnel who are trained or are being trained may operate the equipment Keep the operation manual available where the equipment is used The operator must read the operation manual before using the equipment The equipme...

Page 9: ...rating the equipment do no load tests and feed function checks Tool Use Use the right tool and tool bit for the job Contact Tri Tool to help with your application Keep the tool bits fully engaged in the tool bit holders Loose bits are sharp and can cause cuts or punctures Disconnect power supply during setup and maintenance Use all Stop or Shut off features available when changing or adjusting too...

Page 10: ... Saddle Sets no tools required and a 001 025 mm graduated feed dial The precision inside diameter saddles hold the tubing round to accurately square and face the tubing with minimum burr The Model 304 accepts its torque through the Saddle Clamping System The cutting head accepts up to three tool bits for a combination of squaring beveling counterboring or facing operations simultaneously The Saddl...

Page 11: ...75 146 1 mm Drive Motor Figure 1 Model 304 w Electric Motor Weight Approx 18 25 lbs 8 28 Kg Clearance and Dimensions Refer to Fig 1 Drive System Variable Speed Electric Drive Motor Variable Speed Pneumatic Drive Motor Power Requirements Electric Drive Motor 115 VAC 10 50 60 Hz 9 6 Amp 220 VAC 10 50 60 Hz 2 5 Amp Pneumatic Drive Motor 55 cfm at 90 psi 26 lt sec at 621 kPa ...

Page 12: ...ll schedules 1 2 through 1 1 4 pipe Schedule 5 through schedule 160 1 1 2 through 2 pipe Schedule 5 through schedule 80 1 1 2 through 4 pipe Schedule 5 through schedule 40 Basic Tube Sizes 250 6 35 mm to 4 50 114 30 mm OD Wall Thickness Capacity Basic Tubing with a maximum wall thickness of 250 6 35 mm Material Cutting Capabilities Mild steels chrome steels Rc 35 max stainless steel copper nickel ...

Page 13: ...he Operator s Manual for specifics When the unit is operated in the vertical position cutting head up turn it upside down and remove the chips and or other debris after each cutting operation Tool life may be severely shortened unless chips and or other debris are removed Placement of Tool bIts 1 Loosen the cap screw in the clamp bracket and rotate the motor handle to the desired position 2 Tighte...

Page 14: ...he tool bit s must be located on the radial centerline Do not install the tool bits backwards 6 Tighten the set screws to secure the tool bit s to the Cutting Head 7 Adjust the counterbore tool bit radially to control the counterbore diameter Figure 2 Tool Bit Placement in the Cutting Head Figure 3 Tool Bit Tightening ...

Page 15: ...snap into place 5 Place the pipe or tube into the Saddles 6 Verify a clearance of 1 8 3 mm between the tool bit s and the pipe or tube face as held by the saddles 7 Tighten the upper Saddle using the Saddle Handle Assembly to secure the pipe or tube once the proper clearance has been verified 8 Make sure there is a light film of grease on the Saddle Handle Assembly threads at all times to prevent ...

Page 16: ... contacting the pipe continually during at least one revolution Refer to section 6 Cutting Speeds and Feeds 6 Continue rotating the Feed Handle clockwise until the end of the pipe is completely machined Do not let the tool bit s cut into the Saddles or the Saddle Adapter 7 Discontinue the feed and allow the Cutting Head to rotate one to three revolutions to improve the finish of the prep surface 8...

Page 17: ...eels and some thin wall stainless steels when coolants are permitted and applied Use 300 surface inches per minute 762 surface centimeters per minute for Aluminum and thin wall mild steel and tube with coolants Basic Feed Recommendations Use very light feed for initial cutting or until a continuous cut is established This is important for longer Tool Bit life when cutting through flame cut or out ...

Page 18: ...e surface Reduce feeds and speeds will normally minimize any chatter problems A good rule of thumb for calculation purposes is a 0025 064 mm thick chip per revolution Actual measurements will show a pseudo thickness of 006 15 mm unless a pin micrometer is used for measuring ...

Page 19: ...Pipe or Tool Bit Material Squaring Tool Bit P N 25 6 35 mm OD Thru 2 60 66 04 mm OD 0 250 C S 99 1479 0 250 S S 99 2490 1 35 34 29 mm OD Thru 4 50 114 30 mm OD 0 250 C S 99 1480 0 250 S S DURABIT 1 Bevel facing and special prep tool bits are available from TRI TOOL Inc Contact the factory for information ...

Page 20: ...TERIAL STAINLESS STEEL Decimal Metric Saddle P N 250 276 6 35 mm 7 00 mm 67 3997 67 3998 281 7 14 mm 67 3999 313 315 7 95 mm 8 00 mm 67 4000 67 4001 344 354 359 8 74 mm 9 00 mm 9 13 mm 67 4002 67 4003 67 4004 375 394 400 9 53 mm 10 00 mm 10 16 mm 67 4005 67 4006 67 4007 ...

Page 21: ...4017 540 543 547 551 13 72 mm 13 80 mm 13 89 mm 14 00 mm 67 4018 67 4019 67 4020 67 4021 563 591 14 30 mm 15 00 mm 67 4022 67 4023 594 602 15 08 mm 15 29 mm 67 4024 67 4025 625 630 641 15 88 mm 16 00 mm 16 27 mm 67 4026 67 4027 67 4028 656 669 16 66 mm 17 00 mm 67 4029 67 4030 675 677 681 17 15 mm 17 20 mm 17 30 mm 67 4031 67 4032 67 4033 688 709 17 48 mm 18 00 mm 67 4034 67 4035 718 18 24 mm 67 4...

Page 22: ... 4053 1 050 26 67 mm 67 4054 1 063 1 071 1 102 27 00 mm 27 20 mm 28 00 mm 67 4055 67 4056 67 4057 1 125 1 142 1 181 28 58 mm 29 00 mm 30 00 mm 67 4058 67 4059 67 4060 1 188 30 18 mm 67 4061 1 250 1 260 31 75 mm 32 00 mm 67 4062 67 4063 1 313 33 35 mm 67 4064 1 315 1 327 1 339 33 40 mm 33 70 mm 34 00 mm 67 4065 67 4066 67 4067 1 375 1 378 34 93 mm 35 00 mm 67 4068 67 4069 1 438 1 496 36 53 mm 38 00...

Page 23: ...82 1 813 46 05 mm 67 4083 1 875 47 63 mm 67 4084 1 900 1 902 1 904 1 913 48 26 mm 48 30 mm 48 36 mm 48 60 mm 67 4085 67 4086 67 4087 67 4088 1 938 1 969 49 23 mm 50 00 mm 67 4089 67 4090 2 000 2 008 50 80 mm 51 00 mm 67 4091 67 4092 2 063 52 40 mm 67 4093 2 125 53 98 mm 67 4094 2 188 55 58 mm 67 4095 2 240 2 244 56 90 mm 57 00 mm 67 4096 67 4097 2 250 57 15 mm 67 4098 2 313 2 362 58 75 mm 60 00 mm...

Page 24: ...5 mm 67 4112 2 875 73 03 mm 67 4113 2 938 2 953 2 992 2 996 74 63 mm 75 00 mm 76 00 mm 76 10 mm 67 4114 67 4115 67 4116 67 4117 3 000 3 004 76 20 mm 76 30 mm 67 4118 67 4119 3 125 79 38 mm 67 4120 3 250 82 55 mm 67 4121 3 375 85 73 mm 67 4122 3 500 3 508 88 90 mm 89 10 mm 67 4123 67 4124 3 625 92 08 mm 67 4125 3 750 95 25 mm 67 4126 3 875 3 937 3 988 98 43 mm 100 00 mm 101 30 mm 67 4127 67 4128 67...

Page 25: ...d inspect it regularly If the equipment is not in good working condition promptly repair it or withdraw it from service Use only Tri Tool replacement parts for repairs Daily Starting shift Installation Clean all components Coat all components with a light film of oil Use a clean non detergent oil preferably SAE 10 90 SSU or lighter Report defects ...

Page 26: ...r tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut Problem Rough Surface Finish The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is creating a false cutting edge Cutting fluid is required The cutting speed is incorrect Problem Tube or Pipe i...

Page 27: ...ze is insufficient The hydraulic line is too long Problem Tool Bit does not Reach Work Incorrect tool blocks are installed Incorrect tool bit is installed Problem Hydraulic Motor does not Start The hydraulic power supply is shut off The hydraulic motor is damaged and will not run free Problem Air Motor does not Start The air power supply is shut off The air motor is damaged and will not run free T...

Page 28: ...odel 304 Tube Squaring Machine and are available from TRI TOOL INC Electric Foot Pedal Short Perch Saddle Sets Tool Bits Collet Adapter Kit for use with 400 Series Collets Air Caddy FRL A portable Air Filter Caddy P N 75 0115 FRL is required to protect the warranty and tool on all TRI TOOL Inc air driven tools ...

Page 29: ...Model 304 Tube Squaring Machine 92 0749 Rev 210701 27 12 ILLUSTRATED PARTS BREAKDOWN MODEL 304 110V P N 01 1684 AND 220V P N 01 1694 10 2 3 4 5 7 6 8 9 12 13 ...

Page 30: ...57 SCREW SHOULDER 1 4 DIA X 3 8 1 6 33 1839 SCREW ASSY ADJUST 1 7 33 2003 SCREW CAP 1 4 20 X 1 1 4 SS 4 8 33 2062 SCREW SADDLE LOCKING 1 9 40 0261 SPRING TORSION 1 10 42 0076 KNOB BALL 1 11 58 0278 MOTOR ASSY METABO 110V 01 1684 1 58 0127 MOTOR ASSY BOSCH 220V 01 1694 1 12 63 0148 ARM SADDLE REMOVAL 1 13 67 XXXX SADDLE SET REF NOT SHOWN 05 1343 WRENCH KIT 1 36 0005 WRENCH L 1 8 HEX 1 36 0008 WRENC...

Page 31: ...Model 304 Tube Squaring Machine 92 0749 Rev 210701 29 MODEL 304 SUB ASSEMBLY P N 02 2290 2 6 8 22 32 1 10 3 7 9 12 13 15 14 17 21 23 24 26 27 30 31 33 16 28 10 4 19 5 18 20 29 11 25 11 25 ...

Page 32: ... 3 8 1 14 30 2544 COLLAR SHAFT 1 15 30 2745 PLUNGER BALL 1 16 31 0174 KEY 1 17 33 0292 SCREW BUTTON 5 16 18 X 5 8 1 18 33 0369 SCREW FLAT 5 16 18 X 3 4 4 19 33 0504 SCREW SET 1 4 20 X 5 8 CUP PT 15 20 33 0513 SCREW SET 5 16 18 X 5 16 CUP PT 1 21 33 0927 SCREW SET 1 4 20 X 1 2 HDOG 1 22 33 0040 SCREW CAP 1 4 20 X 3 4 5 23 33 0038 SCREW CAP 1 4 20 X 1 2 3 24 34 0027 WASHER FLAT 5 16 ID 1 25 34 0106 ...

Page 33: ...Model 304 Tube Squaring Machine 92 0749 Rev 210701 31 MOTOR ASSEMBLY 110V P N 58 0278 AND 220V P N 58 0127 1 4 5 8 9 11 13 14 10 2 7 6 2 12 13 3 7 ...

Page 34: ...EVE MOTOR 1 12 54 0347 PLUG 1 13 33 0056 SCREW CAP 5 16 18 X 1 2 14 20 0617 SHAFT DRIVE 1 Parts List Motor Assembly 220V P N 58 0127 Item No Part No Description Qty 1 28 0245 SEAL GREASE 875 ID 1 2 28 0233 O RING 1 364 ID X 070 W 2 3 31 0115 KEY 1 8 SQ X 15 16 ROUND ENDS 1 4 33 0041 SCREW CAP 1 4 20 X 7 8 1 5 33 0619 SCREW SET 10 32 X 1 4 CUP PT 2 6 39 0841 WORM RH 12DP 2T 1 00PD 1 7 45 0258 BUSHI...

Page 35: ......

Page 36: ...s can result in serious injury Never lock or tie down any safety triggers SHOCK HAZARD Ensure that the equipment is properly installed and grounded Ensure that the equipment is not damaged and that the power cord is intact Tool bits are sharp and can cause serious injury Do not defeat or modify safety features Disconnect power sources before servicing or moving the equipment Remove all loose artic...

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