TREND VARIJIG Manual Download Page 3

VARIJIG

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SAFETY

WARNING:

Observe the safety regulations in the
instruction manual of the power tool to be
used. Please read the following
instructions carefully. Failure to do so
could lead to serious injury. When using
electric tools, basic safety precautions,
including the following should always be
followed to reduce the risk of fire, electric
shock and personal injury. Also observe
any applicable additional safety rules.
Read the following safety instructions
before attempting to operate this product.

PLEASE KEEP THESE

INSTRUCTIONS IN A SAFE PLACE.

The attention of UK users is drawn to The
Provision and Use of Work Equipment
Regulations 1998, and any subsequent
amendments.

Users should also read the HSE/HSC
Safe Use of Woodworking Machinery
Approved Code of Practice and Guidance
Document and any amendments.

Users must be competent with
woodworking equipment before using our
products.

IMPORTANT NOTE:

Residual Risk. Although the safety
instructions and operating manuals for
our tools contain extensive instructions on
safe working with power tools, every
power tool involves a certain residual risk
which cannot be completely excluded by
safety mechanisms.  Power tools must
therefore always be operated with
caution! 

General

1.

Disconnect power tool and attachment
from power supply when not in use,
before servicing, when making
adjustments and when changing
accessories such as cutters. Ensure
switch is in “off” position. Always
ensure cutter has stopped rotating.

2.

Always mount the power tool,
accessory or attachment in conformity
with the instructions. Only use
attachment and accessories specified
in the power tool manual. The tool or
attachment should not be modified or
used for any application other than
that for which it was designed. Do not
force tool.

3.

Keep children and visitors away. Do
not let children or visitors touch the
tool, accessory or attachment. Keep
children and visitors away from work
area. Make the workshop child proof
with padlock and master switch.

4.

Dress properly. Do not wear loose
clothing or jewellry, they can be
caught in moving parts. Rubber gloves
and non-skid footwear is

recommended when working
outdoors. Wear protective hair
covering to contain long hair.

5.

Consider working environment. Do not
use the product in the rain or in a
damp environment. Keep work area
well lit. Do not use power tools near
gasoline or flammable liquids. Keep
workshop at a comfortable
temperature so your hands are not
cold. Connect machines that are used
in the open via a residual current
device (RCD) with an actuation
current of 30 mA maximum. Use only
extension cables that are approved for
outdoor use.

6.

The accessory or attachment must be
kept level and stable at all times.

7.

Keep work area clean. Cluttered
workshops and benches can cause
injuries. Ensure there is sufficient
room to work safely.

8.

Secure idle tools. When not in use,
tools should be stored in a dry and
high or locked up place, out of reach
of children.

9.

For best control and safety use both
hands on the power tool and
attachment. Keep both hands away
from cutting area. Always wait for the
spindle and cutter to stop rotating
before making any adjustments.

10.

Always keep guards in place and in
good working order.

11.

Remove any nails, staples and other
metal parts from the workpiece.

12.

Maintain tools and cutters with care.
Keep cutters sharp and clean for
better and safer performance. Do not
use damaged cutters.  Follow
instructions for lubricating and
changing accessories. Keep handles
dry, clean and free from oil and
grease.

13.

Maintain accessories. Do not use
damaged accessories. Only use
accessories recommended by the
manufacturer.

14.

Check damaged parts. Before
operation inspect the attachment, the
power tool, the cable, extension cable
and the plug carefully for signs of
damage. Check for alignment of
moving parts, binding, breakage,
mounting and any other conditions
that may effect its operation. Have any
damage repaired by an Authorised
Service Agent before using the tool or
accessory. Protect tools from impact
and shock.

15.

Do not use tool if switch does not turn
it on or off. Have defective switches
replaced by an Authorised Service
Agent

16.

Don't over reach. Keep proper footing

and balance at all times. Do not use
awkward or uncomfortable hand
positions.

17.

Don’t abuse the cable. Never carry
power tool or accessory by cord or
pull it to disconnect from the socket.
Keep cord from heat, oil and sharp
edges. Always trail the power cord
away from the work area.

18.

Connect dust extraction equipment.
If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used.

19.

Check all fixing and fastening nuts,
bolts and screws on power tool,
attachment and cutting tools before
use to ensure they are tight and
secure. Periodically check when
machining over long periods.

20.

Stay alert. Watch what you are doing.
Use common sense. Do not operate
tools when you are tired, under the
influence of drugs or alcohol.

21.

Personal Protective Equipment (PPE)
for eye, ear and respiratory protection
must be worn. All PPE must meet
current UK and EU legislation.

22.

Do not leave tools running
unattended. Do not leave tool until it
comes to a complete stop.

23.

Always clamp workpiece being
machined securely.

24.

Only use cutting tools for
woodworking that meet EN847-1/2
safety standards, and any
subsequent amendments.

25.

Vibration levels. Hand held power
tools produce different vibration
levels. You should always refer to the
specifications and relevant Health &
Safety Guide.

Routing Safety

1.

Read and understand instructions
supplied with power tool, attachment
and cutter.

2.

Keep hands, hair and clothing clear of
the cutter.  

3.

Remove adjusting keys and
spanners. Check to see that keys and
adjusting spanners are removed from
the router tool, cutter and attachment
before turning router on. Make sure
cutter can rotate freely.

4.

Noise. Take appropriate measures for
the protection of hearing if the sound
pressure of 85dB(A) is exceeded.
Routing sound pressure may exceed
85dB(A), so ear protection must be
worn. 

5.

Eye protection. Always wear eye
protection in the form of safety
goggles, spectacles or visors to
protect the eyes.

MANU-VJS v3.0_MANU-VJS v3  18/06/2012  09:41  Page 2

Summary of Contents for VARIJIG

Page 1: ...VARIJIG Please read these instructions before use MANU VJS v3 0_MANU VJS v3 18 06 2012 09 41 Page 15...

Page 2: ...______________12 Spare Parts Diagram _________________12 TECHNICAL DATA Extrusion thickness 15 8mm 5 8 Extrusion width 54 0mm 2 1 8 Working area size max 600mm x 600mm 23 5 8 x 23 5 8 Guide bush spigo...

Page 3: ...nd attachment Keep both hands away from cutting area Always wait for the spindle and cutter to stop rotating before making any adjustments 10 Always keep guards in place and in good working order 11 R...

Page 4: ...all the router 15 In case of excessive vibrations whilst using the router stop immediately and have the eccentricity of the router router cutter and clamping system checked by competent personnel 15 A...

Page 5: ...got projection 8mm e g Ref GB30 A Suitable router cutter No 2 Phillips screwdriver Square or long rule tape measure Hand tools Clamps x 2 or Varijig accessory clamps VARIJIG VARIJIG GUARANTEE x4 x1 x1...

Page 6: ...ner bracket D Machine screw M5 black fixed E Machine screw M5 silver adjustable F Anti tilt shoe G Anti tilt shoe fixing screw H Scale I Instructions D D D D B B B B C C C C A A A A E E E E F G H H H...

Page 7: ...rner bracket to the T slots in the extrusion Lay all parts onto a workbench in a square with the metric scale side of the extrusions towards the centre Slide the corner bracket assembly into the open...

Page 8: ...utter with a diameter which will pass through the centre of the guide bush leaving enough clearance The cutter can be straight or shaped The guide bush follows the inside edge of the frame and this gu...

Page 9: ...do not foul the path of router The battens should have a thickness of maximum 12mm Four battens will be needed Gripper clamps can be used if the frame is set to a smaller size and the overhanging part...

Page 10: ...ge At the corners carefully rotate the router so the anti tilt shoe does not touch the frame complete routing until routed square or rectangle is complete After on one circuit release plunge and switc...

Page 11: ...Sliding friction clamp pair Clamping thickness 32mm 1 1 4 Ref VJS CK L Sliding friction clamp pair Clamping thickness 51mm 2 Ref VJS PCK L Pivot head sliding friction clamp pair Clamping thickness 51...

Page 12: ...accessory requires no additional lubrication Storage This jig should be stored safely on wall hooks after use ENVIRONMENTAL PROTECTION Recycle raw materials instead of disposing as waste Packaging sh...

Page 13: ...Csk M4 x 6mm Pozi Silver WP VJS 02 3 8 Machine Screw Csk M4 x 6mm Pozi Black WP VJS 03 4 4 Scale Metric Imperial 640mm WP VJS 04 5 1 Anti Tilt Device WP VJS 05 6 4 End Cap for Extrusion WP VJS 06 7 4...

Page 14: ...MANU VJS v3 0_MANU VJS v3 18 06 2012 09 41 Page 13...

Page 15: ...ecifications may change without notice Trend Machinery and Cutting Tools cannot be held liable for any material rendered unuseable or any form of consequential loss E OE RECYCLABLE Trend Machinery Cut...

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