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SPECIAL INSTALLATION INSTRUCTIONS 

#M066

 

Low-Stress Robotic (LSR) Systems Installation Instructions 

For Motoman XRC EA1400/1900 Robots 

Summary 

Unlike the most recent through-arm robots from Motoman (EA1400N/1900N and the SSA2000), the
original ES1400 and EA1900 robots are unique.

This document provides a summary as to why these robots are unique and includes installation
instructions for the LSR Unicable.

Spare parts and other information can be found in the M058 (LSR Systems Tech Guide for Motoman
EA1400N, EA1900N, and SSA2000).

NOTE: TOUGH GUN I.C.E.

™ System is NOT compatible with the Tregaskiss LSR System. Use the

Motoman OEM unicable in these situations.

Motoman EA1400 and EA1900 

This through-arm model was the first one release by Motoman.

Often t

imes, this series is referred to as the “XRC” series (XRC is the model of the robot controller for

these robots).

These systems are unique and provide limitations that are not found on the newer systems.

KEY POINT: the LSR Unicable for this series is unique and will NOT work for other Motoman models.

Distinguishing Features of the EA1400 and EA1900 

The logo on the side of the robot reads “EA1400” or “EA1900”.

There is an offset feeder at the rear of the robot.

The casting of the robot features a bend near the upper arm.

February 2008 

EA1400N Cable 

Route 

EA1400 Cable 

Route 

Figure 1 

– The EA1400 and 1900 (XRC Series) robots are 

unique from the EA1400N, EA1900N and SSA2000. 

M066-1.0

11

Summary of Contents for Motoman XRC EA1400

Page 1: ...dum Tregaskiss com TechnicalSupport 1 855 MIGWELD 644 9353 US Canada 1 519 737 3000 International May 2021 M066 1 0 Low Stress Robotic LSR System Installation Instructions for Motoman XRC EA1400 1900...

Page 2: ...ct matter the work or the project and has received safety training to recognize and avoid the hazards involved During operation keep everybody especially children away ELECTRIC SHOCK can kill l Always...

Page 3: ...cotton wool Body protection includes oil free clothing such as leather gloves heavy shirt cuffless trousers high shoes and a cap NOISE can damage hearing Noise from some processes or equipment can dam...

Page 4: ...Safety and Health Standards for General Industry Title 29 Code of Federal Regulations CFR Part 1910 177 Subpart N Part 1910 Subpart Q and Part 1926 Subpart J Website www osha gov SR7 2020 02 1 5 EMF I...

Page 5: ...se price of non conforming product Product found not defective will be returned to the Buyer after notification by the Bernard and Tregaskiss Customer Service department Any TOUGH GUN Reamer component...

Page 6: ...e projet et a re u une formation en s curit afin de reconna tre et d viter les risques inh rents Au cours de l utilisation tenir toute personne l cart et plus particuli rement les enfants UN CHOC LECT...

Page 7: ...mporte des v tements sans huile comme par ex des gants de cuir une chemise solide des pantalons sans revers des chaussures hautes et une casquette LES PI CES CHAUDES peuvent provoquer des br lures l L...

Page 8: ...bpart N Part 1910 Subpart Q and Part 1926 Subpart J Website www osha gov SR7_fre 2020 02 2 5 Informations relatives aux CEM Le courant lectrique qui traverse tout conducteur g n re des champs lectroma...

Page 9: ...cuesti n adem s de haber asistido a una capacitaci n en seguridad para reconocer y evitar los peligros que implica el proceso Durante su operaci n mantenga lejos a todos especialmente a los ni os UNA...

Page 10: ...tos elementos debe contener compuestos derivados del petr leo PARTES CALIENTES puedan causar quemaduras severas l Permita que la antorcha se enfr e antes de tocarla l No toque metal caliente l Proteja...

Page 11: ...2 3 5 Informaci n sobre los campos electromagn ticos EMF La corriente que fluye a trav s de un conductor genera campos el ctricos y magn ticos EMF localizados La corriente del arco de soldadura y otra...

Page 12: ...e Motoman OEM unicable in these situations Motoman EA1400 and EA1900 This through arm model was the first one release by Motoman Often times this series is referred to as the XRC series XRC is the mod...

Page 13: ...instructions for the LSR Unicable installation are applicable for this system as well Unthread 3 M4 SBHCS using 2 5 mm Allen key Unthread 1 M3 SHCS using 2 5 mm Allen key and pull apart both cover ha...

Page 14: ...4a Insert new Gooseneck into connector housing until neck is fully seated FLANGE CABLE CONNECTOR TIGHTEN THE M6 x 20 SHCS Insert LSR Unicable through wrist of the Robot LSR UNICABLE CONNECTOR WIRE CO...

Page 15: ...Figure 7 On the side of the robot remove the 3 screws holding the cover in place Doing so provides access to the LSR Unicable as it is fished through the casting of the robot CONNECTOR HOUSING GOOSEN...

Page 16: ...pin or Euro connection to the LSR Unicable o NOTE Use wrenches to ensure the pin is secure and will not come loose Adjustable wrenches are NOT recommended and they may strip the brass components Tight...

Page 17: ...r pin At the front of the gooseneck trim the liner See Figure 10 Push liner back into front of gun and hold in place Trim conduit to a 5 8 16 mm stick out Remove any burr that may obstruct wire feed S...

Page 18: ...sure concentricity Replace retaining head with large bore toward the gooseneck Tighten until retainer is secure External gooseneck thread can be cleaned with a 9 16 18 die STEP 10 Replace the Cover on...

Page 19: ...NOTES 18 M066 1 0...

Page 20: ...terials such as Spec Sheets troubleshooting information how to guides and videos animations online configurators and much more please visit Tregaskiss Scan the QR Code with your smart phone for immedi...

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