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Toucan Fort- Main Assembly

HARDWARE NEEDED

TFH-15- 1/4” USS Flatwasher-   

 

(8)

TFH-2- 1/4” x 3” Hex Lag Screw- 

 

(8)

TFH-6- 1 5/8” Coated Deck Screw- 

 

(8)

PARTS NEEDED

TF-12- Center Post 5- Hole Facia- 

 

(2)

TF-1- Rail Picket for Safety Handles- 

 

(2)

TF-12

TF-12

TF-1

TF-2

TFH-6

TFH-15

TFH-2

Summary of Contents for Toucan Fort

Page 1: ...Well Socket 1 8 1 4 and 9 16 Drill Bits Phillips Head Screw Bits An Adult with two Adult Helpers Please familiarize yourself with the install manual parts components and general construction process...

Page 2: ...ground Surfacing Materials is on the next page A resilient surface should be installed after the swing set has been completely assembled according to these instructions The swing set must rest on soli...

Page 3: ...lippery soles Avoid ponchos scarves hoods loose fitting clothing neckties and any clothing with a drawstring Serious injury could result should any part of the children s clothing become entangled in...

Page 4: ...4 and 3 8 lag bolts must have pre drilled holes 1 1 2 to 2 deep Use a 1 8 drill bit for the 1 4 lag bolts and 1 4 drill bit for 3 8 lag bolts Use pre drilled holes in facias as a reference for placin...

Page 5: ...orted critical heights which varied from 10 feet to greater than 12 feet It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier sh...

Page 6: ...1 ROCK ROCKWALL BOARD 28 2 ROCK ROCKWALL BOARD 44 4 HOLE FACIA 48 WIDE WOOD ROOF BOARD 48 4 HOLE SANBOX FACIA 48 PICNIC AND DECK BOARD 17 GUSSET 20 STEP RUNG 44 PICNIC TABLE MAINBEAM 59 3 16 ROCKWALL...

Page 7: ...4 40 1 00117 40 1 00040 40 1 00073 40 1 00081 40 1 00082 40 1 00077 40 1 00080 41 1 00025 TFH 1 TFH 2 TFH 3 TFH 4 TFH 5 TFH 6 TFH 7 TFH 8 TFH 9 TFH 10 TFH 11 TFH 12 TFH 13 TFH 14 TFH 15 TFH 16 TFH 17...

Page 8: ...LT 3 8 BOLT CUP 40 1 00001 40 1 00002 40 1 00011 40 1 00090 40 1 00101 40 1 00026 40 1 00028 40 1 00045 40 1 00061 40 1 00064 40 1 00073 40 1 00074 40 1 00082 40 1 00083 40 1 00084 40 1 00109 40 1 001...

Page 9: ...ADDER BRACKET 90 DEGREE LADDER ROCKWALL BRACKET SPIRAL GROUND ANCHOR 56 1 00012 57 2 00004 58 1 00014 59 1 00011 60 1 00005 58 1 00010 58 1 00004 58 1 00006 58 1 00007 59 1 00012 TBA 1 TBA 2 TBA 3 TBA...

Page 10: ...F 9 40 1 8 Wood Roof Support QTY 4 TF 5 48 Slim Wood Roof Board QTY 10 TF 6 8 Rockwall Picket Support QTY 2 TF 7 12 Lower Picket Support QTY 2 TF 8 21 1 4 Step Ladder Entrapment Block QTY 1 TF 4 48 Sl...

Page 11: ...of Board QTY 8 TF 17 28 Large Blank Rockwall Board QTY 2 TF 18 28 1 Rock Rockwall Board QTY 4 TF 19 28 2 Rock Rockwall Board QTY 3 TF 20 44 4 Hole Facia QTY 4 TF 16 17 5 8 Peak Arch QTY 2 TF 15 8 7 8...

Page 12: ...me Block QTY 1 TF 29 60 7 16 Right Step Ladder Leg QTY 1 TF 30 44 Mainbeam QTY 2 TF 31 7 13 16 Small A Frame Block QTY 1 TF 32 13 A Frame Blcok Sunk QTY 1 TF 28 60 716 Left Step Ladder Leg QTY 1 TF 27...

Page 13: ...TF 39 120 3 Position Swingbeam QTY 1 TF 38 100 A Frame Ladder Leg QTY 2 TF 37 91 7 8 Front Corner Post QTY 2 Toucan Fort Base Lumber...

Page 14: ...010 Swingbeam Tri Plate QTY 1 TBA 7 58 1 00004 Small 90 Degree Bracket QTY 6 TBA 8 58 1 00006 90 Small Rockwall Ladder Bracket QTY 2 TBA 4 59 1 00011 10 x 100mm Spring Clip QTY 6 TBA 3 58 1 00014 Swin...

Page 15: ...BAB 4 37 1 000XX 12 Ship s Wheel QTY 1 BAB 3 37 1 000XX Telescope QTY 1 BAB 2 60 1 000XX 66 Chained Belt Swing QTT 2 BAB 1 36 1 000XX Rockwall Rocks QTY 10 Toucan Fort Box A B...

Page 16: ...SCALE AND CAN BE USED TO MATCH HARDWARE SIZES TFH 1 40 1 00001 3 8 Acorn Nut Plated QTY 6 TFH 2 40 1 00055 1 4 x 3 Hex Lag Screw QTY 74 TFH 3 40 1 00069 14 x 1 Pan Phillips T S QTY 14 TFH 4 40 1 00065...

Page 17: ...WS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES TFH 11 40 1 00054 1 4 x 2 Hex Lag Screw QTY 8 TFH 12 40 1 00117 3 8 x 6 Hex Bolt QTY 2 TFH 13 40 1 00040 3 8 x 1 Hex...

Page 18: ...BOLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES RWH 1 40 1 00022 2 Coated Deck Screw QTY 44 RWH 2 40 1 00041 3 8 x 1 1 2 Hex Bolt QTY 2 RWH 3 40 1 00...

Page 19: ...CALE AND CAN BE USED TO MATCH HARDWARE SIZES SLH 1 40 1 00041 3 8 x 1 1 2 Hex Bolt QTY 2 SLH 3 40 1 00073 3 8 Split Lockwasher QTY 2 SLH 2 40 1 00080 3 8 4 Prong T Nut QTY 2 SLH 4 40 1 00022 2 1 2 Coa...

Page 20: ...F BOLT HEAD TO THE BOTTOM OF BOLT USE THE RULER TO MEASURE YOUR BOLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES SBH 1 40 1 00001 3 8 Acorn Nut Plated...

Page 21: ...WS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES SBH 6 40 1 00026 3 8 Hex Nut QTY 2 SBH 7 40 1 00028 1 2 Hex Nut QTY 8 SBH 8 40 1 00045 3 8 x 6 1 2 Hex Bolt QTY 12 S...

Page 22: ...MEASUREMENT TAKEN FROM BOTTOM OF BOLT HEAD TO THE BOTTOM OF BOLT USE THE RULER TO MEASURE YOUR BOLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES SBH 15...

Page 23: ...HESE ASSEMBLY INSTRUCTIONS WHEN COMPLETE GIVE MANUAL TO OWNER MEASUREMENT TAKEN FROM BOTTOM OF BOLT HEAD TO THE BOTTOM OF BOLT USE THE RULER TO MEASURE YOUR BOLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE...

Page 24: ...ex Bolt 2 SLH 3 3 8 Split Lockwasher 2 SLH 2 3 8 4 Prong T Nut 2 PARTS NEEDED TF 29 Right Step Ladder Leg 1 TF 28 Left Step Ladder Leg 1 TF 25 Step Rung 4 TBA 8 90 Small Rockwall Ladder Bracket 2 Touc...

Page 25: ...Rock Rockwall Board 3 BAB 1 Rockwall Rocks 10 HARDWARE NEEDED SLH 4 2 1 2 Coated Deck Screw 4 RWH 3 1 4 x 1 1 4 Pan Phillips M S 20 RWH 8 1 4 USS Flatwasher 20 RWH 7 1 4 4 Prong T Nut 20 Toucan Fort A...

Page 26: ...crew 44 PARTS NEEDED TF 27 Rockwall Support Leg 2 TF 17 Rockwall Board Blank 4 TF 18 1 Rock Rockwall Board 4 TF 19 2 Rock Rockwall Board 3 TBA 9 90 Degree Ladder Rockwall Bracket 2 Toucan Fort Assembl...

Page 27: ...USS Flatwasher 2 TFH 18 3 8 4 Prong T Nut 2 TFH 1 3 8 Acorn Nut Plated 2 PARTS NEEDED TF 11 Short 4 Hole Facia 1 TF 37 Front Corner Post 2 TF 30 Mainbeam 1 TF 20 4 Hole Facia 1 Toucan Fort Rockwall S...

Page 28: ...36 3 Hole Corner Post 2 TF 30 Mainbeam 1 TF 20 4 Hole Facia 1 HARDWARE NEEDED W Toucan Fort Swingbeam Side Wall Assembly TFH 12 TFH 19 TFH 16 TFH 14 TFH 8 TFH 1 TFH 2 TFH 15 TFH 10 TFH 16 TFH 18 TFH 1...

Page 29: ...ex Lag Screw 8 TFH 7 2 Coated Deck Screw 8 PARTS NEEDED Swingbeam Side Wall 1 Rockwalll Side Wall 1 TF 22 4 Hole Sandbox Facia 2 TF 3 End Deck Board 2 Toucan Fort Main Assembly TF 22 TF 22 TF 3 TF 3 R...

Page 30: ...Board 32 TFH 2 1 4 x 3 Hex Lag Screw 8 TFH 15 1 4 USS Flatwasher 8 PARTS NEEDED TF 4 Slim Deck Board 2 TF 23 Picnic Deck Board 6 TF 13 Ladder Mount Facia Board 2 Toucan Fort Main Assembly T F 1 3 T F...

Page 31: ...HARDWARE NEEDED TFH 2 1 4 x 3 Hex Lag Screw 8 TFH 15 1 4 USS Flatwasher 8 PARTS NEEDED TF 20 4 Hole Facia 2 Toucan Fort Main Assembly T F 2 0 T F 2 0 TFH 2 TFH 15 TFH 15 TFH 2...

Page 32: ...1 4 USS Flatwasher 6 TFH 18 3 8 4 Prong T Nut 2 TFH 14 3 8 Split Lockwasher 2 TFH 13 3 8 x 1 Hex Bolt 2 PARTS NEEDED Rockwall Assembly 1 Ladder Assembly 1 Toucan Fort Main Assembly Rockwall Assem bly...

Page 33: ...NEEDED TFH 2 1 4 x 3 Hex Lag Screw 6 TFH 15 1 4 USS Flatwasher 6 PARTS NEEDED TF 6 Rockwall Picket Support 2 TF 7 Lower Picket Support 4 Toucan Fort Main Assembly TF 6 T F 6 TF 7 TF 7 TFH 15 TFH 2 TFH...

Page 34: ...USS Flatwasher 16 TFH 2 1 4 x 3 Hex Lag Screw 8 TFH 11 1 4 x 2 Hex Lag Screw 8 PARTS NEEDED TF 10 Deck Support 1 TF 24 Gusset 1 Toucan Fort Main Assembly TFH 6 TF 10 TFH 11 TFH 15 TFH 2 TFH 15 Each c...

Page 35: ...DWARE NEEDED TFH 15 1 4 USS Flatwasher 8 TFH 2 1 4 x 3 Hex Lag Screw 8 TFH 6 1 5 8 Coated Deck Screw 8 PARTS NEEDED TF 12 Center Post 5 Hole Facia 2 TF 1 Rail Picket for Safety Handles 2 TF 12 TF 12 T...

Page 36: ...HARDWARE NEEDED TFH 6 1 5 8 Coated Deck Screw 12 PARTS NEEDED TF 2 Rail Picket 6 Toucan Fort Main Assembly TF 2 TF 2 TFH 6 T F H 6...

Page 37: ...Lag Screw 4 TFH 15 1 4 USS Flatwasher 4 PARTS NEEDED TF 2 Rail Picket 7 TF 26 Picnic Table Mainbeam 2 Toucan Fort Main Assembly There is 2 9 16 between each picket TF 26 is 6 1 2 from the ground to th...

Page 38: ...15 1 4 USS Flatwasher 4 PARTS NEEDED TF 3 End Deck Board 1 TF 14 Picnic Seat Bench Board 1 TF 23 Picnic Deck Board 1 TF 26 Picnic Mainbeam 2 Toucan Fort Main Assembly TFH 7 T F 3 TF 14 T F 2 3 T F H...

Page 39: ...WRH 2 3 8 x 4 1 2 Hex Bolt 4 WRH 6 3 8 Bolt Cup 4 WRH 4 3 8 Acorn Nut Plated 4 WRH 3 3 8 4 Prong T Nut 4 PARTS NEEDED TF 23 Picnic Deck Board 5 TF 9 Wood Roof Support 4 Toucan Fort Main Assembly TF 2...

Page 40: ...w 12 WRH 1 1 5 8 Coated Deck Screw 72 PARTS NEEDED TF 15 Peak Facia 2 TF 16 Peak Arch 2 TF 21 Wide Wood Roof Board 8 TF 5 Slim Wood Roof Board 10 Toucan Fort Main Assembly TF 16 TF 15 T F 5 T F 2 1 W...

Page 41: ...HARDWARE NEEDED Hardware with Accessories PARTS NEEDED BAB 4 12 Ship s Wheel 1 BAB 3 Telescope 1 Toucan Fort Main Assembly B A B 4 B A B 3...

Page 42: ...iage Bolt 2 SBH 15 3 4 USS Flatwasher 2 SBH 14 1 2 USS Flatwasher 2 SBH 12 1 2 Split Lockwasher 2 SBH 7 1 2 Hex Nut 2 SBH 2 1 2 Acorn Nut Plated 2 PARTS NEEDED TBA 2 1 1 4 Playgrip Safety Handles 2 TB...

Page 43: ...lated 14 SBH 6 3 8 Hex Nut 2 SBH 16 3 8 x 9 Hex Bolt 2 PARTS NEEDED TF 39 3 Position Swingbeam 1 TF 31 Small A Frame Block 1 TF 32 A Frame Block Sunk 1 TF 33 A Frame Block 1 Toucan Fort Swingbeam Asse...

Page 44: ...Hex Nut 4 SBH 2 1 2 Acorn Nut Plated 4 SBH 5 1 2 x 8 1 2 Carriage Bolt 1 SBH 4 1 2 6 1 2 Carriage Bolt 2 PARTS NEEDED TBA 3 Swingbeam 45 Degree Bracket 1 Toucan Fort Swingbeam Assembly S B H 1 8 S B H...

Page 45: ...ut 2 SBH 2 1 2 Acorn Nut Plated 2 PARTS NEEDED TF 35 A Frame Crossmember 1 Toucan Fort Swingbeam Assembly TF 35 Place Crossmember across A Frame Legs while keeping level and mark the hole placement Dr...

Page 46: ...8 USS Flatwasher 2 SBH 9 3 8 x 5 Hex Lag Screw 2 PARTS NEEDED TBA 5 16 Trapeze Bar w Rings 1 TBA 4 10 x 100mm Spring Clip 6 BAB 2 66 Chained Belt Swing 2 Toucan Fort Swingbeam Assembly BAB 2 T B A 5...

Page 47: ...4 USS Flatwasher 15 TFH 5 1 4 x 1 1 4 Pan Phillips M S 3 TFH 17 1 4 4 Prong T Nut 3 PARTS NEEDED TBA 7 Small 90 Degree Bracket 6 Slide 1 Toucan Fort Main Assembly TFH 17 TFH 15 TFH 5 TFH 15 TBA 7 TFH...

Page 48: ...10 Spiral Ground Anchor 6 HARDWARE NEEDED TFH 16 3 8 USS Flatwasher 6 TFH 9 3 8 x 3 1 2 Hex Lag Screw 6 Toucan Fort Main Assembly Place a Spiral Ground Anchors on all corners and on A Frame Legs TBA 1...

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