Tree Frogs Orangutan Fort Installation Manual Download Page 1

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Tools Needed for Assembly

Tape Measure

24” Level

Angle Square

Phillips Screw Driver

3/8” Cordless Drill or Electric Drill 3/8” Drive Ratchet or Electric Impact Gun

Claw Hammeror Rubber Mallet

Pliers or Vise Grips

7/16” Deep Well Socket

9/16” Deep Well Socket

3/4” Deep Well Socket

1/8”, 1/4”, and 9/16” Drill Bits

Phillips Head Screw Bits

An Adult with two Adult Helpers

Please familiarize yourself with the install manual, parts/components and general construction process of your new swing set before

getting started. Approximate assembly time: 6 to 8 hours. 6 foot unobstructed safety perimeter around swingset recommended.

Orangutan Fort

Install

ation

Manual

Version 1

:18

, LLC.

Summary of Contents for Orangutan Fort

Page 1: ...Well Socket 1 8 1 4 and 9 16 Drill Bits Phillips Head Screw Bits An Adult with two Adult Helpers Please familiarize yourself with the install manual parts components and general construction process of your new swing set before getting started Approximate assembly time 6 to 8 hours 6 foot unobstructed safety perimeter around swingset recommended Orangutan Fort Installation Manual Version 1B 18 HOU...

Page 2: ...s of wood that do not present a safety hazard are not covered by this warranty Defects that develop because the product is exposed to extreme climate conditions are not covered by this warranty Defects that develop as a result of faulty or improper installation of the product are also not covered by this warranty Most cracks are not warrantable however if you believe that the integrity of your pla...

Page 3: ...1 4 and 3 8 lag bolts must have pre drilled holes 1 1 2 to 2 deep Use a 1 8 drill bit for the 1 4 lag bolts and 1 4 drill bit for 3 8 lag bolts Use pre drilled holes in facias as a reference for placing lag bolt pilot holes If a board lifts or rises causing a gap between boards when running in lag bolts or screws back out the screw or lag bolt and press or apply pressure but not enough to crack or...

Page 4: ...o a hard surface can result in serious or fatal injury The U S Consumer Product Safety Commission CPSC recommends that you install and maintain a resilient surface under your swing set The CPSC s Consumer Information Sheet for Playground Surfacing Materials is on the next page A resilient surface should be installed after the swing set has been completely assembled according to these instructions ...

Page 5: ...a slide Not to climb on top of the swing support Not to attach to the swing set any item that is not specifically designed for use with the equipment such as but not limited to jump ropes clotheslines pet leashes cables and chains These may become strangulation hazards To hold on to swings and climbers with both hands To slide feet first never head first To watch for other children while swinging ...

Page 6: ...ported critical heights which varied from 10 feet to greater than 12 feet It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292 Table 1 should be read as follows If for example uncompressed wood chips are used at a minimum of 6 inches t...

Page 7: ...ulars buoy ball blow molded slides and disc seat that are not covered under the 10 Year Warranty to be free from defects in material and workmanship Surface rust fading weathering cracks chips in coatings and corrosion that do not affect structural integrity are not covered by this warranty And for a period of 1 Year Tree Frogs warranties all ropes structural foam molded slides to be free of defec...

Page 8: ...Box 1 of 2 KSI 501 3 44 End Tarp board Box 1 of 2 KSI 501 4 48 Center Post Facia Box 1 of 2 KSI 501 5 48 Slim Deck Board Box 2 of 2 KSI 501 6 44 Blank Rockwall Board Ripped Box 2 of 2 KSI 501 7 43 1 2 Deck Support Box 2 of 2 15 2 2 2 2 1 1 Orangutan Fort Description QTY ...

Page 9: ...acia Box 2 of 2 KSI 501 10 48 Deck Side Facia Box 2 of 2 KSI 501 11 48 Ladder Side Facia Box 2 of 2 KSI 501 12 55 1 4 Rockwall Center Support Box 2 of 2 KSI 501 13 68 Center Post Box 2 of 2 KSI 501 14 68 4 Hole Facia Box 2 of 2 1 1 1 1 1 1 1 Orangutan Fort Description QTY ...

Page 10: ...SI 501 17 44 Rockwall Board W Rope Hole Box 2 of 2 KSI 501 18 48 Large Deck Board Box 2 of 2 KSI 501 19 80 3 4 Bottom Rock wall Runner L Box 1 of 2 KSI 501 20 80 3 4 Bottom Rockwall Runner R Box 1 of 2 KSI 501 21 91 1 4 Swingbeam Side Runner Box 1 of 2 4 6 1 5 1 1 1 Orangutan Fort Description QTY ...

Page 11: ...2 of 2 KSI 501 24 55 7 8 Rockwall Support Box 2 of 2 KSI 501 25 56 Left Step Ladder Leg Box 2 of 2 KSI 501 26 56 Right Step Ladder Leg Box 2 of 2 KSI 501 27 44 Mainbeam Box 2 of 2 KSI 501 28 7 13 16 Small A frame Block Box 1 of 2 4 1 2 1 2 2 1 Orangutan Fort Description QTY ...

Page 12: ... Box 1 of 2 KSI 501 31 13 A Frame Block Box 1 of 2 KSI 501 32 19 Trapeze Arm Gusset Box 1 of 2 KSI 501 33 44 Swingbeam Top Joist Box 1 of 2 KSI 501 34 60 A Frame Crossmeber Box 1 of 2 KSI 501 35 79 1 2 Trapeze Arm Box 1 of 2 1 1 1 1 1 1 1 Orangutan Fort Description QTY ...

Page 13: ...KSI 501 36 92 A Frame Leg Box 1 of 2 KSI 501 37 93 1 8 2 Hole Corner Post Box 1 of 2 KSI 501 38 91 3 4 2 Pos Swingbeam Box 1 of 2 2 4 1 Orangutan Fort Description QTY ...

Page 14: ...ger 6 OFA 2 1 Playgrip safety Handle OFA 3 Swingbeam 45 Degree Bracket OFA 4 Spring Clip 10mm x 100mm OFA 5 16 Trapeze Bar w Rings OFA 6 Swingbeam Tri Plate OFA 7 Small 90 degree Bracket 1 6 2 1 2 1 Orangutan Fort Description QTY ...

Page 15: ...8 90 Degree Ladder Bracket OFA 9 12 Rope OFA 10 Rockwall Rocks OFA 11 56 Chained Belt Swing OFA 12 TelescopeOFA 13 12 Shipwheel OFA 13 12 Shipwheel OFA 14 37x73 2 1 2 1 1 1 10 Orangutan Fort Description QTY ...

Page 16: ...AG A 4 3 8 X 1 HEX BOLT QTY 2 BAG A 11 3 8 Nylon Insert Locknut QTY 4 Note Hardware Pictures above may not be to scale please use a Tape Measure to Verify Length Measurement should be taken from the bottom of the bolt head to the bottom of the bolt BAG A 12 14 X 1 Pan Phillips T S QTY 8 BAG A 16 3 8 Bolt Cup QTY 8 BAG A 13 14 x 1 1 4 Pan Phillips T S QTY 2 BAG A 17 2 and 3 QTY 1 BAG A 14 3 8 Split...

Page 17: ...1 1 4 Pan Phillip M S QTY 23 BAG F 2 1 4 3 Prong T Nut QTY 23 BAG G 3 8 4 Prong T Nut QTY 12 BAG H 1 4 USS Flatwasher QTY 76 BAG I 3 8 USS Flatwasher QTY 28 Bag J 5 8 Phillips Screw Snap QTY 9 Note Hardware Pictures above may not be to scale please use a Tape Measure to Verify Length Measurement should be taken from the bottom of the bolt head to the bottom of the bolt NOTE HARDWARE PICTURES ARE F...

Page 18: ...RODUCT IN ACCORDANCE WITH THESE ASSEMBLY INSTRUCTIONS WHEN COMPLETE GIVE MANUAL TO OWNER SBH 14 3 8 Split Lockwasher QTY 10 SBH 8 3 8 x 6 1 2 Hex Bolt QTY 8 SBH 9 3 8 x 9 Hex Bolt Qty 2 Note Hardware Pictures above may not be to scale please use a Tape Measure to Verify Length Measurement should be taken from the bottom of the bolt head to the bottom of the bolt NOTE HARDWARE PICTURES ARE FOR ILLU...

Page 19: ...8 SBH 15 1 2 Split Lockwasher QTY 8 SBH 16 3 8 USS Flatwasher QTY 12 SBH 19 3 8 Bolt Cup Qty 10 SBH 20 8 x 80mm Spring Clip QTY 6 SBH 17 1 2 USS Flatwasher QTY 9 SBH 18 3 4 USS Flatwasher QTY 7 Note Hardware Pictures above may not be to scale please use a Tape Measure to Verify Length Measurement should be taken from the bottom of the bolt head to the bottom of the bolt NOTE HARDWARE PICTURES ARE ...

Page 20: ...8 x 4 1 2 Hex Bolt 2 G 3 8 4 Prong T Nut 2 H 1 4 USS Flatwasher 6 E 1 4 x 3 Hex Lag Screw 6 PARTS NEEDED 501 37 93 1 8 2 Hole Corner Post 2 501 27 44 Mainbeam 1 501 14 44 4 Hole Facia 1 501 35 79 1 2 Trapeze Arm 1 47 1 8 76 501 14 501 27 501 35 5 0 1 3 7 501 37 A 8 A 16 BAG I A 14 A 3 A 1 A 7 BAG I BAG G A 1 BAG 5 BAG H BAG E BAG H 44 Orangutan Fort Installation ...

Page 21: ... 1 2 Hex Bolt 4 A 16 3 8 Bolt Cup 4 A 14 3 8 Split Lockwahser 4 A 11 3 8 Nylon Insert Locknut 4 A 1 3 8 Acorn Nut Plated 4 PARTS NEEDED 501 32 19 Trapeze Arm Gusset 1 HWA 1 Ductile Iron Swing Hanger 2 A 9 BAG I A 7 A 16 HW A 1 BAG I A 1 4 A 11 A 1 501 32 Orangutan Fort Installation ...

Page 22: ...ainbeam 1 501 37 93 1 8 2 Hole Corner Post 2 501 21 Swingbeam Side Runner 1 A 8 3 8 x 6 Hex Bolt 2 A 16 3 8 Bolt Cup 2 I 3 8 x USS Flatwasher 4 A 14 3 8 Split Lockwasher 2 A 3 3 8 Hex Nut 2 A 1 3 8 Acorn Nut Plated 4 A 7 3 8 x 4 1 4 Hex Bolt 2 G 3 8 4 Prong T Nut 2 H 1 4 USS Flatwasher 6 E 1 4 x 3 Hex Lag Screw 6 A 1 501 21 Orangutan Fort Installation ...

Page 23: ... NEEDED 501 9 44 Swingbeam Side Facia 1 501 19 80 3 4 Bottom Rockwall Runner L 1 501 20 80 3 4 Bottom Rockwall Runner R 1 50 1 2 5 0 1 9 BAG E BAG H 48 32 3 4 5 0 1 2 0 5 0 1 1 9 BAG H BAG E Swingbeam Side W all R o c k w a l l S i d e W a l l Orangutan Fort Installation ...

Page 24: ...ARDWARE NEEDED C 2 Coated Deck Screw 40 PARTS NEEDED 501 2 42 End Deck Board 2 501 5 48 Slim Deck Board 2 501 18 48 Large Deck Board 6 5 0 1 2 5 0 1 2 BAG C 501 18 501 5 BAG C Orangutan Fort Installation ...

Page 25: ...AG G 3 8 4 Prong T Nut 4 BAG I 3 8 USS Flatwasher 4 A 6 3 8 x 2 Hex Bolt 4 PARTS NEEDED 501 23 47 3 8 Side Support 2 501 24 55 7 8 Rockwall Support 2 501 23 501 23 B A G H B A G E B A G G B A G I A 6 501 24 501 24 B A G E B A G H B A G G BAG I A 6 Orangutan Fort Installation ...

Page 26: ...ARTS NEEDED 501 16 44 Rockwall Board w Holes 5 501 15 44 Blank Rockwall Board 4 501 17 44 Rockwall Board w Rope Hole 1 501 6 44 Blank Rockwall Board Ripped 1 Start at the top and work down when putting on Rockwall Boards F 1 BAG H O F A 1 0 BAG C Repeat for all OFB 16 s 501 15 501 16 501 17 501 6 F 2 Orangutan Fort Installation ...

Page 27: ... 1 1 2 Coated Deck Screw 10 E 1 4 x 3 Hex Lag Screw 4 H 1 4 USS Flatwasher 4 PARTS NEEDED 501 7 43 1 2 Deck Support 1 501 10 48 Deck Side Facia 1 BAG B 5 0 1 7 17 15 16 5 0 1 1 0 BAG E BAG H Orangutan Fort Installation ...

Page 28: ...Hex Bolt 2 A 14 3 8 Split Lockwasher 2 G 3 8 4 Prong T Nut 2 PARTS NEEDED 501 11 48 Ladder Side Facia 1 501 22 17 Ladder Step 4 OFA 8 90 Degree Ladder Bracket 2 501 25 56 Left Ladder Leg 1 501 26 56 Right Ladder Leg 1 501 11 BAG H BAG E 501 26 501 25 501 22 BAG D OFA 8 A 5 A 14 BAG G Orangutan Fort Installation ...

Page 29: ... 3 8 x 1 Hex Bolt 2 H 1 4 USS Flatwasher 8 E 1 4 x 3 Hex Lag Screw 8 G 3 8 16x7 16 4 Prong Tee Nut 2 PARTS NEEDED Ladder Assembly 1 501 4 48 Center Post Facia 2 A 14 A 4 Ladder Assembly 501 4 501 4 BAG H BAG E BAG G BAG G Orangutan Fort Installation ...

Page 30: ...her 2 A 3 20 3 8 Hex Nut 2 A 1 3 8 Acorn Nut Plated 2 A 12 14 x 1 Pan Phillips T S 8 H 1 4 USS Flatwasher 8 PARTS NEEDED 501 13 68 Center Post 2 OFA 2 1 Playgrip Safety Handle 2 OFA 7 Small 90 Degree Bracket 2 501 13 501 13 OFA 2 BAG H A 1 2 B A G H O F A 7 A 12 A 2 A 1 5 B A G I A 14 A 3 A 1 Orangutan Fort Installation ...

Page 31: ...HARDWARE NEEDED B 1 1 2 Coated Deck Screw 30 PARTS NEEDED 501 1 27 5 16 Rail Picket 15 BAG B 2 1 1 2 5 0 1 1 BAG B 5 0 1 1 2 9 1 6 2 9 1 6 Orangutan Fort Installation ...

Page 32: ...crew 11 I 3 8 USS Flatwasher 2 A 10 3 8 x 5 Hex Lag Screw 2 PARTS NEEDED 501 12 55 1 4 Rockwall Center Support 1 501 29 11 Rope Block 1 BAG B 501 12 Center the 501 12 on backside of Rockwall 501 29 B A G I A 10 Orangutan Fort Installation ...

Page 33: ...1 3 44 End Tarp Board 2 501 8 44 Center Tarp Board 1 37G 73 37 x 73 Fort Tarp 1 BAG C 501 3 501 8 501 3 Wrap Tarp over the Tarp Board and mark button placements Then screw the 5 8 Phillips Screw Snaps into the marked locations Then place the tarp on the snaps 37G 73 Orangutan Fort Installation ...

Page 34: ... OFA 4 10mm x 100mm Spring Clip 2 OFA 9 12 Rope 1 O FA 5 OFA 4 Slip rope through the rope block and tie a knot then tie a couple more knots on the way down to the Rockwall Rope hole slip through then tie a knot O FA 9 Orangutan Fort Installation ...

Page 35: ...3 8 x 6 1 2 Hex Bolt 8 PARTS NEEDED 501 31 13 A Frame Block 1 501 28 7 13 16 Small A Frame Block 1 501 30 13 A Frame Block Sunk 1 501 38 91 3 4 2 Pos Swingbeam 1 OFA 1 Ductile Iron Swing Hanger 4 501 38 SBH 1 SBH 6 SBH 14 S B H 1 6 S B H 1 9 S B H 9 5 0 1 3 0 5 0 1 2 8 501 31 S B H 1 9 S B H 9 S B H 1 6 S B H 1 4 S B H 6 S B H 1 8 501 38 SBH 8 SBH 19 O F A 1 SBH 16 SBH 14 SBH 12 SBH 1 Orangutan Fo...

Page 36: ... 6 1 2 Carriage Bolt 1 SBH 18 3 4 USS Flatwasher 3 SBH 3 1 2 x 3 Carriage Bolt 2 PARTS NEEDED 501 36 92 A Frame Leg 2 OFA 3 Swinbeam 45 Degree Bracket 1 OFA 6 Swingbeam Tri Plate 1 501 36 5 0 1 3 6 SBH 4 SBH 18 OFA 3 SBH 15 SBH 17 SBH 7 SBH 2 S B H 1 0 S B H 1 7 S B H 1 7 SBH 15 SBH 7 SBH 2 O FA 6 SBH 3 SBH 18 SBH 17 SBH 15 SBH 4 SBH 2 Orangutan Fort Installation ...

Page 37: ... Nut 4 SBH 2 1 2 Acron Nut Plated 4 SBH 5 1 2 x 8 1 2 Carriage Bolt 1 Swingbeam Assembly SBH 8 SBH 5 SBH 18 SBH 10 SBH 15 SBH 7 SBH 2 501 34 S B H 8 S B H 1 8 SBH 10 SBH 15 S B H 7 SBH 2 Once the Swingbeam is level take 501 34 and level it out between the legs and mark the holes for drilling With the holes marked use a 9 16 drill bit and make a through hole and bolt down as shown below Orangutan F...

Page 38: ...RE NEEDED SBH 16 3 8 USS Flatwasher 2 SBH 11 3 8 x 5 Hex Lag Screw 2 PARTS NEEDED OFA 4 Spring Clips 10mm x 100mm 4 OFA 11 56 Chained Belt Swing 2 SB H 11 S B H 1 6 O F A 1 1 OFA 4 Orangutan Fort Installation ...

Page 39: ...PARTS NEEDED OFA 13 12 Ship s Wheel 1 OFA 12 Telescope 1 HARDWARE NEEDED Hardware with Accessories O FA 13 OFA 12 Orangutan Fort Installation ...

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