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Wood Roof Install

WRH-1

WOO

D P

ANE

L #2

 (R)

WRH-2

WO

OD

 P

AN

EL 

#3 

(L)

WRH

-1

WRH-2

Parts Needed

Wood Roof Panel #2 (R)-   

(1)

Wood Roof Panel #3 (L)-   

(1)

Hardware Needed

WRH-1- 1/4” x 4 1/2” Hex Lag Screw- 

(12)

WRH-2- 1/4” USS Flatwasher- 

 

(12)

Summary of Contents for 6-4 Quad Climber

Page 1: ...Well Socket 1 8 1 4 and 9 16 Drill Bits Phillips Head Screw Bits An Adult with two Adult Helpers Please familiarize yourself with the install manual parts components and general construction process...

Page 2: ...ground Surfacing Materials is on the next page A resilient surface should be installed after the swing set has been completely assembled according to these instructions The swing set must rest on soli...

Page 3: ...lippery soles Avoid ponchos scarves hoods loose fitting clothing neckties and any clothing with a drawstring Serious injury could result should any part of the children s clothing become entangled in...

Page 4: ...4 and 3 8 lag bolts must have pre drilled holes 1 1 2 to 2 deep Use a 1 8 drill bit for the 1 4 lag bolts and 1 4 drill bit for 3 8 lag bolts Use pre drilled holes in facias as a reference for placin...

Page 5: ...orted critical heights which varied from 10 feet to greater than 12 feet It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier sh...

Page 6: ...Quad Climber PC Bundle QCB 1 QCB 2 qcb 3 qcb 4 qcb 5 qcb 6 qcb 7 qcb 8 17 4 00187 12 4 00147 12 4 00148 16 4 00234 16 4 00232 16 4 00233 16 4 00235 16 4 00231 qc pc center main beam qc pc tarp board q...

Page 7: ...088 19 4 00089 19 4 00090 19 4 00091 10 4 00345 12 4 00208 12 4 00209 10 4 00346 10 4 00347 12 4 00210 20 4 00005 10 4 00209 10 4 00212 10 4 00210 10 4 00213 10 4 00214 10 4 00211 Uni pc l wood roof s...

Page 8: ...6ba 4 6ba 5 6ba 6 6ba 7 6ba 8 6ba 9 36 1 00023 65 7 00018 65 7 00020 37 1 00018 51 1 00033 56 1 00015 60 1 00006 54 2 00003 54 2 00002 large rock multicolor 16 yellow rope 18 yellow rope 19 ship s whe...

Page 9: ...rriage bolt 1 2 hex nut 3 8 x 5 hex bolt 1 4 x 3 hex lag screw 1 4 x 4 1 2 hex lag screw 3 8 x 3 1 2 hex lag screw 3 8 x 5 hex lag screw 3 8 nylon insert locknut 14 x 1 1 4 pan phillips 14 x 2 pan phi...

Page 10: ...0073 40 1 00054 40 1 00022 40 1 00020 40 1 00001 40 1 00026 40 1 00055 Part Description 1 4 uss flatwasher 1 4 x 4 1 2 hex lag screw 1 2 uss flatwasher 3 8 x 5 1 2 carriage bolt 3 8 uss flatwasher 3 8...

Page 11: ...Post QTY 2 PB1 3 16 4 00216 L Gusset Bracket QTY 2 PB1 4 16 4 00217 R Gusset Bracket QTY 2 PB1 5 17 4 00106 L PC Support Gusset QTY 2 PB1 6 16 4 00217 R Gusset Bracket QTY 2 PB1 7 16 4 00215 Universa...

Page 12: ...0216 L Gusset Bracket QTY 3 PB2 3 16 4 00217 R Gusset Bracket QTY 3 PB2 4 16 4 00223 UNI PC Top Joist w Swing Holes QTY 1 PB2 5 16 4 00224 Uni PC Top Joist QTY 1 Quad Climber Playcenter Bundle QCB 1 1...

Page 13: ...QTY 1 QCB 5 16 4 00232 QC PC Upper Accessory Arm QTY 1 QCB 6 16 4 00233 QC PC Gropund Runner QTY 1 QCB 7 16 4 00235 QC PC Lower Rope Runner QTY 1 QCB 8 16 4 00231 QC PC Center Upright QTY 2 6 4 Quad C...

Page 14: ...ep QTY 7 6QB 5 17 4 00168 88 1 2 L Rockwall Leg QTY 1 6QB 6 17 4 00176 88 1 2 PC Pipe RW Ladder Leg QTY 1 6QB 7 17 4 00177 88 1 2 R Pipe Rung Leg QTY 1 6QB 8 11 4 00105 RW Board w Rope Hole QTY 1 6QB...

Page 15: ...s QTY 2 DECK 3 12 4 00142 Small Deck Supports QTY 2 DECK 4 12 4 00143 Small Deck Boards QTY 8 DECK 5 13 4 00065 Large Deck Boards QTY 6 Quad Climber PC Rail Bundle RAIL 1 12 4 00140 Universal Rail Top...

Page 16: ...rt QTY 2 QWR 3 16 4 00252 QC PC Wood Roof Upright QTY 2 QWR 4 11 4 00116 QC PC WR Peak Board QTY 1 QWR 5 19 4 00088 QC PC WR Board L QTY 16 QWR 6 19 4 00089 QC PC WR Board R QTY 16 QWR 7 19 4 00090 QC...

Page 17: ...10 4 00346 QC PC WR Center Support QTY 2 QWR 13 10 4 00347 QC PC WR Center Support 2 QTY 2 QWR 14 12 4 00210 QC PC WR Center Support 3 QTY 2 QWR 15 20 4 00005 Uni Center Fan Board QTY 2 QWR 16 10 4 00...

Page 18: ...uad Climber Playcenter Wood Roof Bundle QWR 19 12 4 00213 Uni PC Long R Side Fan Board QTY 2 QWR 20 10 4 00214 Uni PC Short R Side Fan Board QTY 2 QWR 21 10 4 00211 Uni PC Short L Side Fan Board QTY 2...

Page 19: ...00002 1 1 4 Dia x 25 Playgrip Tube QTY 6 QCS 4 57 2 00004 1 1 4 Playgrip Safety Handles QTY 6 QCS 5 57 2 00005 1 1 4 Ladder Handles QTY 4 QCS 6 56 1 00012 Ductile Iron Swing Hanger QTY 2 QCS 7 59 1 0...

Page 20: ...6BA 3 65 7 00020 18 Yellow Rope QTY 1 6BA 4 37 1 00018 19 Ship s Wheel QTY 1 6BA 5 51 1 00033 43 Plastisol Coated Chain Yellow QTY 3 6BA 6 56 1 00031 Tire Swivel QTY 1 6BA 7 60 1 00006 20 Trapeze Bar...

Page 21: ...00018 19 Ship s Wheel Green QTY 1 6BA 5 51 1 00034 43 Plastisol Coated Chain Green QTY 3 6BA 6 56 1 00031 Tire Swivel QTY 1 6BA 7 60 1 00006 20 Trapeze Bar Yellow QTY 1 6BA 8 54 2 00003 1 1 4 x 36 1...

Page 22: ...H 1 40 1 00001 3 8 Acorn Nut Plated QTY 4 QCH 2 40 1 00002 1 2 Acorn Nut Plated QTY 24 QCH 3 40 1 00012 1 2 x 4 1 2 Carriage Bolt QTY 2 QCH 4 40 1 00013 1 2 x 7 Carriage Bolt QTY 22 USE THE RULER TO M...

Page 23: ...AND CAN BE USED TO MATCH HARDWARE SIZES QCH 8 40 1 00056 1 4 x 4 1 2 Hex Lag Screw QTY 24 QCH 9 40 1 00059 3 8 x 3 1 2 Hex Lag Screw QTY 36 QCH 10 40 1 00061 3 8 x 5 Hex Lag Screw QTY 16 QCH 11 40 1...

Page 24: ...from bottom of bolt head to the bottom of bolt USE THE RULER TO MEASURE YOUR BOLTS AND SCREWS HARDWARE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES QCH 19 40 1 00084 3 4 US...

Page 25: ...CALE AND CAN BE USED TO MATCH HARDWARE SIZES 6QH 3 40 1 00067 1 4 x 1 1 2 Pan Phillips M S QTY 36 6QH 4 40 1 00077 1 4 x 7 16 4 Prong T Nut QTY 36 6QH 5 40 1 00081 1 4 USS Flatwasher QTY 64 6QH 6 40 1...

Page 26: ...ARE 1 1 SCALE AND CAN BE USED TO MATCH HARDWARE SIZES WRH 4 40 1 00115 3 8 x 5 1 2 Carriage Bolt QTY 4 WRH 5 40 1 00082 3 8 USS Flatwasher QTY 6 WRH 6 40 1 00059 3 8 x 3 1 2 Hex Lag Screw QTY 2 WRH 7...

Page 27: ...Step Ladder Leg 1 6QB 2 QC PC 88 1 2 Center Chain Wood Step Ladder Leg 1 6QB 4 QC PC Wood Step 7 6QB 1 88 1 2 R PC Ladder Leg 1 Hardware Needed QCH 8 1 4 x 4 1 2 Hex Lag Screw 28 6QH 5 1 4 USS Flatwas...

Page 28: ...Chain Step Ladder Assembly 6QH 6 Parts Needed QCB 7 QC PC Lower Rope Runner 1 Hardware Needed 6QH 6 2 Metal Tap Screw 6 1 1 2 G a p 1 1 7 8 G a p Q CB 7 Back View Prep for next step...

Page 29: ...17 QCB 7 QCH 9 QCH 17 UB1 4 UB1 3 Parts Needed QCB 7 QC PC Lower Rope Runner 1 UB1 3 L Gusset Bracket 1 UB1 4 R Gusset Bracket 1 Hardware Needed QCH 10 3 8 x 5 Hex Lag Screw 3 QCH 17 3 8 USS Flatwashe...

Page 30: ...ded 6QB 9 QC PC Rockwall Board w Rock Holes 9 6QB 7 QC PC 88 1 2 R Pipe Rung Ladder Leg 1 6QB 6 QC PC 88 1 2 Center Pipe Rung RW Leg 1 Hardware Needed 6QH 3 14 x 1 1 2 Pan Phillips M S 36 6QH 5 1 4 US...

Page 31: ...2 L Rockwall Ladder Leg 1 6QB 8 Rockwall Board w Rope Hole 1 6QB 9 Rockwall Board w Rocks Assembly 9 6QB 10 Rockwall Board No Holes 6 Hardware Needed 6QH 6 2 Metal Tap Screws 14 6QH 1 2 1 2 Coated De...

Page 32: ...Ladder Assembly Parts Needed QCB 6 QC PC Ground Runner 1 Hardware Needed QCH 10 3 8 x 5 Hex Lag Screw 3 QCH 17 3 8 USS Flatwasher 3 QCH 10 QCH 17 QCB 6 Back View Prep for next step 12 Gap 12 Gap 1 1 2...

Page 33: ...Hardware Needed QCH 9 3 8 x 3 1 2 Hex Lag Screw 4 QCH 17 3 8 USS Flatwasher 4 QCH 4 1 2 x 7 Carriage Bolt 4 QCH 19 3 4 USS Flatwasher 4 QCH 18 1 2 USS Flatwasher 4 QCH 15 1 2 Split Lockwasher 4 QCH 5...

Page 34: ...PC Gusset Bracket 1 UB1 6 R PC Gusset Bracket 1 Hardware Needed QCH 9 3 8 x 3 1 2 Hex Lag Screw 16 QCH 2 1 2 Acorn Nut 2 QCH 5 1 2 Hex Nut 2 QCH 15 1 2 Split Lockwasher 2 QCH 18 1 2 USS Flatwasher 2 Q...

Page 35: ...Uni PC Corner Post 4 UB1 2 Universal PC Center Post 2 Hardware Needed QCH 2 1 2 Acorn Nut 6 QCH 5 1 2 Hex Nut 6 QCH 15 1 2 Split Lockwasher 6 QCH 18 1 2 USS Flatwasher 6 QCH 19 3 4 USS Flatwasher 6 QC...

Page 36: ...Parts Needed Deck 1 Deck Runners 4 Deck 4 Small Deck Boards 8 Deck 5 Large Deck Boards 6 Hardware Needed Deck 6 2 1 2 Coated Deck Screws 42 3 1 2 Gap 3 1 2 Gap Deck 6 Deck 1 Deck 4 Deck 5 20 1 2 Gap...

Page 37: ...Deck 3 Small Deck Support 2 Deck Assemblies 2 Hardware Needed Deck 6 2 1 2 Coated Deck Screw 14 QCH 8 1 4 x 4 1 2 Hex Lag Screw 12 QCH 16 1 4 USS Flatwasher 12 39 1 2 Gap Deck 3 Deck 6 QCH 16 QCH 8 De...

Page 38: ...Rope Arm 1 QCB 5 Upper Accessory Arm 1 Hardware Needed QCH 4 1 2 x 7 Carriage Bolt 10 QCH 19 3 4 USS Flatwasher 10 QCH 18 1 2 USS Flatwasher 10 QCH 15 1 2 Split Lockwasher 10 QCH 5 1 2 Hex Nut 10 QCH...

Page 39: ...ly Parts Needed QCB 8 QC PC Center Upright 2 Hardware Needed QCH 10 3 8 x 5 Hex Lag Screw 4 QCH 17 3 8 USS Flatwasher 4 Q CH 10 Q C H 1 7 QCH 17 QCH 10 QCB 8 Q C B 8 Underneath View Tarp Roof Only Tar...

Page 40: ...Assembly Parts Needed WR 3 QC PC Wood Roof Center Upright 2 Hardware Needed QCH 10 3 8 x 5 Hex Lag Screw 4 QCH 17 3 8 USS Flatwasher 4 WR 3 WR 3 QCH 10 QCH 17 QCH 10 QCH 17 Wood Roof Only Wood Roof O...

Page 41: ...rsal Rail Top 3 RAIL 2 Universal Rail Bottom 3 RAIL 3 Universal Rail Pickets 15 Hardware Needed Deck 6 2 1 2 Coated Deck Screw 60 QCH 7 1 4 x 3 Hex Lag Screw 6 QCH 16 1 4 USS Flatwasher 6 QCH 16 QCH 7...

Page 42: ...Main Assembly Parts Needed Rail Assembly 3 Hardware Needed QCH 16 1 4 USS Flatwasher 12 QCH 7 1 4 x 3 Hex Lag Screw 6 QCH 8 1 4 x 4 1 2 Hex Lag Screw 6 RAIL ASSEMBLY QCH 8 QCH 16 QCH 16 QCH 7...

Page 43: ...racket 1 QCB 2 QC PC Tarp Board 2 QCB 3 QC PC Center Tarp Board 1 Hardware Needed QCH 8 1 4 x 4 1 2 Hex Lag Screw 6 QCH 9 3 8 x 3 1 2 Hex Lag Screw 4 QCH 16 1 4 USS Flatwasher 6 QCH 17 3 8 USS Flatwas...

Page 44: ...Main Assembly Parts Needed Rail Assembly 3 Hardware Needed QCH 16 1 4 USS Flatwasher 12 QCH 7 1 4 x 3 Hex Lag Screw 6 QCH 8 1 4 x 4 1 2 Hex Lag Screw 6 Q C H 1 7 U B1 9 QCH 10 QCH 17 UB1 7 Q C H 1 0...

Page 45: ...tie a single knot on each rope directly below Rope Rung 3 Repeat step 2 for the remaining Rope Rungs with about 10 11 between each Rope Rung In this step we are connecting the Rope Block to the Rockwa...

Page 46: ...20 Trapeze Bar w Rings 1 Hardware Needed QCH 6 3 8 x 5 Hex Bolt 4 QCH 20 3 8 Bolt Cup 4 QCH 17 3 8 USS Flatwasher 4 QCH 14 3 8 Split Lockwasher 4 QCH 11 3 8 Nylon Insert Locknut 4 QCH 1 3 8 Acorn Nut...

Page 47: ...Telescope Install Hardware Needed QCH 13 14 x 2 Pan Phillips T S 3 QCH 16 1 4 USS Flatwasher 3 QCS 9 Hardware with Telescope 1 Q C S 9 QCH 13 QCH 16 Slide Install...

Page 48: ...stall Parts Needed QCS 4 1 1 4 Playgrip Safety Handles 6 QCS 5 1 1 4 Playgrip Ladder Handles 4 Hardware Needed QCH 13 14 x 2 Pan Phillips T S 20 QCH 16 1 4 USS Flatwasher 20 QCH 16 QCH 13 QCS 4 Q C H...

Page 49: ...TARP and place it flush in the corner Tap the snap with a blunt object leaving an indention of the snap in the wood Repeat this process until all the snaps have been indented in the wood on both sides...

Page 50: ...S SCREW SNAPS and drill one into each indention Figure B Take the corner of the VINYL TARP and start placing the snaps on the PHILLIPS SCREW SNAPS Fold the VINYL TARP over the top of the UNIVERSAL TAR...

Page 51: ...1 2 Gap 5 G ap 5 Gap WR 12 W R 10 WR 10 40 Gap 1 1 3 3 2 G a p Bottom Top WR 6 W R H 10 Parts Needed WR 6 QC PC Wood Roof Board L 8 WR 10 QC PC Wood Roof Runner 2 WR 12 QC PC Wood Roof Center Support...

Page 52: ...Wood Roof Board L 8 WR 5 QC PC Wood Roof Board R 8 WR 10 QC PC Wood Roof Runner 4 WR 12 QC PC Wood Roof Center Support 1 1 WR 7 QC PC Wood Roof Board Ripped L 1 WR 13 QC PC Wood Roof Center Support 2...

Page 53: ...ood Roof Board R 8 WR 15 Universal Fan Center Board 2 WR 10 QC PC Wood Roof Runner 1 WR 16 Universal PC Bottom Fan Board 2 WR 13 QC PC Wood Roof Center Support 2 1 WR 7 QC PC Wood Roof Board L Ripped...

Page 54: ...me for 2 Wood Roof Fans W R 2 1 WR 19 W R 2 0 WRH 10 W R 18 Parts Needed WR 17 Universal PC Center Fan Board 2 WR 20 Uni PC Short R Side Fan Board 2 WR 19 Uni PC Long R Side Fan Board 2 WR 18 Uni PC L...

Page 55: ...Roof Support 2 WR 9 QC PC Wood Roof Tarp Board 1 Hardware Needed WRH 1 1 4 USS Flatwasher 2 WRH 2 1 4 x 4 1 2 Hex Lag Screw 2 WRH 4 3 8 x 5 1 2 Carriage Bolt 4 WRH 3 1 2 USS Flatwasher 4 WRH 5 3 8 US...

Page 56: ...R H 9 Parts Needed WR 14 QC PC Wood Roof Center Support 3 2 Hardware Needed WRH 1 1 4 x 4 1 2 Hex Lag Screw 4 WRH 2 1 4 USS Flatwasher 4 WRH 5 3 8 USS Flatwasher 2 WRH 6 3 8 x 3 1 2 Hex Lag Screw 2 W...

Page 57: ...pport 2 WR 9 QC PC Wood Roof Tarp Board 1 Hardware Needed WRH 1 1 4 USS Flatwasher 2 WRH 2 1 4 x 4 1 2 Hex Lag Screw 2 WRH 4 3 8 x 5 1 2 Carriage Bolt 4 WRH 3 1 2 USS Flatwasher 4 WRH 5 3 8 USS Flatwa...

Page 58: ...Roof Install WRH 1 WOOD PANEL 2 R WRH 2 W OOD PANEL 3 L WRH 1 WRH 2 Parts Needed Wood Roof Panel 2 R 1 Wood Roof Panel 3 L 1 Hardware Needed WRH 1 1 4 x 4 1 2 Hex Lag Screw 12 WRH 2 1 4 USS Flatwashe...

Page 59: ...L 4 R WRH 1 WRH 8 WOOD ROOF FAN Parts Needed Wood Roof Panel 4 R 1 Wood Roof Fan 2 Hardware Needed WRH 1 1 4 USS Flatwasher 20 WRH 2 1 4 x 4 1 2 Hex Lag Screw 6 WRH 8 1 4 x 2 Hex Lag Screw 14 Repeat t...

Page 60: ...Tire Swing Assembly Parts Needed Tire 1 QCS 10 Tire Swing Eye Bolt 3 6BA 5 66 Plastisol Coated Chain Yellow 1 QCS 10 6BA 5 T I R E...

Page 61: ...oles from previous step using a 9 16 bit QCH 3 QCH 19 QCH 15 QCH 5 QCH 2 Parts Needed 6BA 6 Tire Swivel 1 Hardware Needed QCH 3 1 2 x 4 1 2 Carriage Bolt 2 QCH 19 3 4 USS Flatwasher 2 QCH 18 1 2 USS F...

Page 62: ...Tire Swing Assembly...

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