Trebor Mega 120E, Operation & Maintenance Manual

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MEGA 120E PUMP OPERATION / MAINTENANCE MANUAL CONTENTS
CONTENTS
1 INSTALLATION ............................................................................................................ 3
1.1 UNPACKING ...................................................................................................... 3
1.2 TIE BOLT TORQUE ........................................................................................... 3
1.3 UTILITIES / HOOK-UP ....................................................................................... 3
2 OPTIONS ...................................................................................................................... 6
2.1 FLUID PORT CONNECTION OPTIONS ............................................................ 6
2.2 FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP .................................... 6
2.3 OPTIONAL LEAK SENSING .............................................................................. 7
2.3.a Installation .............................................................................................. 7
2.3.b Removal ................................................................................................. 7
2.3.c Sensor Signal Specifications ................................................................. 8
3 START-UP .................................................................................................................... 9
3.1 HIGH TEMPERATURE OPERATION ................................................................ 9
3.2 PERFORMANCE CHARTS ................................................................................ 9
4 MAINTENANCE .......................................................................................................... 11
4.1 PREVENTIVE MAINTENANCE SCHEDULE ................................................... 11
4.1.a Preventive Maintenance Record ......................................................... 13
4.2 RECOMMENDED SPARE PARTS .................................................................. 14
4.3 TOOLS .............................................................................................................. 14
4.4 PARTS ILLUSTRATION ................................................................................... 15
4.5 PARTS LIST ..................................................................................................... 16
4.6 CLEAN-UP ........................................................................................................ 16
4.7 DISASSEMBLY ................................................................................................ 16
4.7.a Quick Exhaust/Muffler Disassembly .................................................... 17
4.7.b Body Disassembly ............................................................................... 17
4.8 ASSEMBLY ...................................................................................................... 17
4.8.a Quick Exhaust (Both Heads) ............................................................... 17
4.8.b Body Assembly .................................................................................... 18
4.8.c Final Assembly .................................................................................... 21
4.9 TESTING .......................................................................................................... 22
4.9.a Performance Test ................................................................................ 22
4.9.b Dry Pump ............................................................................................. 22
4.9.c Dry Suction .......................................................................................... 22
5 TROUBLESHOOTING ................................................................................................ 23
6 WARRANTY AND EXCLUSIONS .............................................................................. 24
6.1 TREBOR STANDARD LIMITED WARRANTY ................................................. 24
7 CONTACT INFORMATION ........................................................................................ 25
7.1 GENERAL CONTACT INFORMATION
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7.2 TECHNICAL SUPPORT ....................... ERROR! BOOKMARK NOT DEFINED.
7.3 REGIONAL REPRESENTATIVES ....... ERROR! BOOKMARK NOT DEFINED.