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15

LIMITED WARRANTY INFORMATION

Every effort has been made in component design and material
selection to make your Nitro 4-T

ec

 as durable as possible.

Because the model is intended to be a hobby-class model and
operate at a much higher level of performance than a “toy,” no  war-
ranties can be expressed or implied relating to the longevity of the
parts. Parts will wear out and require replacement. If any part of the
model appears to be defective, or incorrectly assembled when it is
new (before it is used), it will be repaired or replaced at Traxxas’ dis-
cretion.This warranty will not cover damage from wear, abuse, neglect,
crashes, or water.

The radio system that is provided with the ready-to-run models

is covered by separate warranty on a separate page (included in
your documentation package). The radio system warranty does not
cover water damage. Due to the special nature of the TRX Pro.15
engine, it is also covered by a separate warranty page provided with
your model.

Traxxas reserves the right to make changes, modi

fications

and improvements to this product without notification,
and which may not be reflected in these documents. Upgrades and
improvements are not necessarily retroactive. Traxxas may not pro-
vide improved or updated components free of charge for models
built prior to any change in specification.

• TO OBTAIN WARRANTY SERVICE

If it has been determined that your model is somehow defective,

return it to Traxxas with a note describing the problem, and a copy
of the purchase receipt or invoice. Do not return to Traxxas without
first speaking with a service technician, toll-free, at 1-888-
TRAXXAS. Drain all fuel and remove all batteries. Remember that
the warranty only covers brand new products which are defective
right out of the box. All other service or exceptions will be estimated
on an individual basis.

Be sure to include a return address and a daytime phone number.
MAIL OR SHIP TO:

TRAXXAS
1

100 KLEIN

 R

D.

PLANO TEXAS 75074

For technical assistance regarding your model,
call 888

-

TRAXXAS (872-9927),

972

-265-8000

 (outside of the U.S.A.),

or 

e

-

m

ail Traxxas at [email protected]

For orders and other information,
call 972

-265-8000

 or fax 972

-265-8011

.

Contact Traxxas for assistance: 1-888-TRAXXAS. 972-

265-8000

 (outside USA). E-

m

ail us at support@

T

raxxas.com

ENGINE TROUBLE SHOOTING

The troubleshooting guide on the following page has been pro-

vided to help you in diagnosing and repairing common engine
problems. Most difficulties with engines can be traced back to
problems with adjustment, fuel quality, dirt blockage, or common
parts that wear with everyday use.

FLOODED ENGINE

The engine can become flooded if it is primed too many times

during the course of a routine start up. When the engine is flooded,
the EZ-Starter cannot turn the engine and it will appear to be
locked. Use the following procedure to clear a flooded engine.
• Remove the blue glow plug wire
• Remove the glow plug with a 5/16 nut driver
• Plug in the EZ Start and turn the car upside down
• Push the EZ-Start button for several seconds to clear the

excess fuel from the combustion chamber

• Turn the car over and re-install the glow plug with gasket
• Reconnect the blue glow plug wire
• Remove one of the motor wires from the EZ-Start motor
• Push the EZ-Start button for several seconds. This lights the

glow plug and burns off any remaining fuel

• Reconnect the EZ-Start motor
• Do not prime the engine. Partially open the throttle and press

the EZ-Start button. The engine should start immediately.

GLOW PLUGS

The glow plug in your engine is a consumable item which

must be replaced periodically to maintain peak performance and
starting ease. To test for a leaking glow plug, place a few drops
of fuel around the the base of the glow plug when the engine is
cool. With the engine running, look for bubbles around the glow
plug. If the gasket is leaking, tighten the plug or replace the gas-
ket.

The EZ-Start control box has an LED which lights to indicate

the condition of the glow plug. If the LED does not light when the
button is pressed, then the glow plug element is broken.
However, glow plug performance can deteriorate significantly
before the element actually burns in two.

The only sure way to

test for a faulty glow plug is to replace it with a new one to
see if the problem goes away.

You can view the glow plug

element by removing it and touching it against the engine head
while pressing the EZ-Start button. The glow plug will not light
unless it is grounded against the engine. Glow plugs can be
damaged by particles in the combustion chamber or by running
the fuel mixture excessively lean.

Traxxas makes 2 glow plugs. The standard hot plug

(part#3230) is the stock replacement plug for Traxxas engines.
The optional heavy-duty plug (part#3231) will last longer in most
cases however, it is a medium temperature plug so performance
may be reduced slightly. Do not use plugs with idle bars!

CARBURETOR

Dirt is the main enemy to your carburetor. If you notice a sud-

den change in the fuel mixture (lean) and performance of your
model, you may have dirt lodged in the carburetor. To dislodge a
dirt particle in your carburetor try screwing the high and low
speed needles all the way in and then back out to their original
settings. If the engine doesn’t return to normal operation, then try
backing the mixture screws out and prime the engine to force
fuel through the carburetor. Return the mixture screws back to
their original settings. The engine will be flooded at this point so
follow the directions for relieving a flooded engine. If this fails,
then the carburetor will need to be removed and cleaned with
Traxxas Nitro Wash or denatured alcohol. Do not blow on carbu-
retor passages or fuel lines with your mouth. Fuel and solvents
are extremely poisonous. To prevent this from occurring again,
insert a fuel filter in the line between the tank and the carburetor.

EZ-START

The battery to the EZ-Start must be fully charged for the best

performance. If the battery is weak, the EZ-Start may appear to
be spinning the engine fast enough to start however, there is not
enough current to adequately light the glow plug. If the EZ-Start
appears to spin normally, but doesn’t seem to “catch” and spin
the engine adequately, then inspect the one way bearing inside
the starter. If it becomes saturated with castor oil from the engine
fuel, then it will slip on the starter shaft. Clean or replace the one
way bearing. If there is excessive gear noise, then suspect broken
gears inside the EZ-Starter. If the EZ-Start motor spins freely
with no gear noise, then the motor pinion gear may be stripped. If
this occurs, then the EZ-Start motor assembly must be replaced.
The pinion gear is pressed on, and not available separately.

Summary of Contents for 4 Nitro Tec 4804

Page 1: ...OPERATING INSTRUCTIONS TEC COVERS MODELS 4804 AND 4810 ...

Page 2: ...he fill neck The model can carefully be refueled while the engine is running Keep your fuel bottle tightly capped 8 Install the air filter Page 6 Remove the black cap which covers the carburetor air intake Locate the rubber air filter base and install it on the carburetor intake Insert the pre lubed foam element into the rubber base 9 Switch on the radio system Page 5 Always turn the transmitter o...

Page 3: ...as a good special purpose car fuel Some fuels are capable of destroying your TRX Pro 15 engine If you must use a fuel other than those listed contact TRAXXAS first at 1 888 TRAXXAS to find out if the fuel is safe for use with TRX engines FUEL BOTTLE Fuel is usually purchased by the gallon or quart so a smaller bottle with a dispensing tube is required to fill the fuel tank The fuel tank in the Nit...

Page 4: ...t the transmitter uses to send signals to the model All Traxxas RTR models operate on a 27 MHZ FREQUENCY BAND CHANNEL The 27 MHZ FREQUENCY BAND is divided into 6 CHANNELS so that up to six cars can be operated simultaneously These CHANNELS are referred to by their number and flag color The chart below lists the channels and their flag colors CRYSTAL X TAL The CRYSTAL is the plug in device that det...

Page 5: ...groove in the rim Make sure that the foam insert is not pinched between the wheel and the tire 4 Glue the tires to the rim by pulling the tire back from the rim and placing a drop of thin CA glue onto the bead CAUTION Wear eye protection to prevent injury from glue spattering into your eyes Quickly re seat the tire bead into the rim and allow to dry 5 Repeat step 4 at several points around the tir...

Page 6: ...tral posi tions 4 With the front wheels off the ground operate the steering control on the transmitter channel 1 Check for rapid operation of the steering servo and that the steering mechanism is not loose or binding If the servo operates slowly check for weak batteries Turn the steering trim control on the transmitter to adjust the servo so that the front wheels are pointing straight ahead Check ...

Page 7: ...o system is not waterproof Avoid driving through puddles wet grass or mud Water could damage the electronics Do not continue to operate the Nitro 4 Tec with low batteries After the battery power drops below a certain point the model will continue with the last command it had from the transmitter Indications of low battery power include slow operation and sluggish servos On the transmitter a flashi...

Page 8: ...f you press the EZ start button too long you will flood the engine and the EZ Start will not be able spin it over see page 13 With a full tank of fuel it will only take a second to move the fuel up to the carburetor STEP 7 SHUTTING OFF THE ENGINE Before starting the engine it is important to know how to shut it off The correct method is to pinch and hold the carburetor s fuel line at idle speed un...

Page 9: ...ume of fuel flowing through the engine look for the following conditions 1 The engine should accelerate sluggishly 2 There should be a thick trail of blue smoke coming from the exhaust If you do not observe the conditions above then turn the high speed needle out 15 counterclockwise and retest Do not run at full speed during the first tank of fuel Do not rev the engine with the wheels off the grou...

Page 10: ...he throt tle shaft see the drawing on page 7 The low speed mixture affects the idle quality and the low end engine power and throttle response To check your low speed mixture setting perform this simple test 1 Drive the car for several minutes until the engine is in its nor mal operating temperature range 2 Pull it in stop and listen to the idle speed If after a few seconds the idle speed begins t...

Page 11: ...lignment settings for the Nitro 4 Tec with stock tires and inserts 11 Contact Traxxas for assistance 1 888 TRAXXAS 972 265 8000 outside USA E mail us at support Traxxas com 1 Remove the right rear wheel Remove the E clip from the two speed shaft Slide the pulley and belt off of the shaft being careful not to lose the pin that sits under the pulley Remove the pin Slide the spur gears off of the sha...

Page 12: ... at support Traxxas com 3x14mm Washerhead Self tapping screws 3x10mm Countersunk Self tapping screws Installing the front body mounts Installing the rear body mounts Foam Body Bumper Front Camber Degrees 1 0 Rear Camber Degrees 1 0 Front Caster Degrees 12 0 Front Toe In Degrees 0 0 This setting is achieved by having the 1mm caster spacer in the front and the 2mm caster spacer in the rear where the...

Page 13: ... e o f w i n d s h i e l d A l i g n e d g e a t b a s e o f r e a r w i n d o w cut out for EZ Start plug Front Rear These templates have been provided to locate the holes on the body for the front and rear body mounts Cut out the templates along the solid lines as close to the edge as possible Tape the templates to the body Use a Dremel motor tool or tapered reamer to make the holes in the body ...

Page 14: ...ton for several seconds This lights the glow plug and burns off any remaining fuel Reconnect the EZ Start motor Do not prime the engine Partially open the throttle and press the EZ Start button The engine should start immediately GLOW PLUGS The glow plug in your engine is a consumable item which must be replaced periodically to maintain peak performance and starting ease To test for a leaking glow...

Page 15: ...ed mixture adjustment page 7 9 26 Low speed mixture too rich Lean the low speed mixture adjustment page 7 9 27 Idle speed set too low Increase idle speed page 9 28 Fuel flow blocked Check that all fuel lines are clear with no pin hole leaks Check for dirt blockage in the carburetor fuel inlet and high speed needle seat Install inline fuel filter page 13 29 Air bubble in the fuel line Prime the eng...

Page 16: ...e STEP 6 Remove EZ Start from engine by removing the two remaining Phillips head screws STEP 9 Changing the piston and sleeve assembly Use a 5 16 inch nut driver to remove the glow plug and copper gasket STEP 10 Use a 2 5mm allen wrench to remove the four 3x12mm cap head screws that fasten the cylinder head Rock the cylinder head gently from side to side to release it from the sleeve Note the thin...

Page 17: ... the wrist pin also Rinse thoroughly with dena tured alcohol and lube with after run oil STEP 13 Pull the sleeve straight up and out of the crankcase If the sleeve will not move rotate the crankshaft until the sleeve pushes up STEP 14 Rotate the crankshaft to bottom dead center Lightly grab the connecting rod with a pair of needlenose pli ers and gently pull it off of the crankshaft journal STEP 1...

Page 18: ...ee step 14 STEP 25 To assemble the connecting rod and piston place a drop of caster oil in the top end of the connecting rod Insert the wrist pin through the piston and the top of the connecting rod Secure the wrist pin with the G clip Make sure the G clip fits securely into the groove machined in the piston Be careful not to scratch the sides of the piston STEP 26 Reinstall the crankshaft into th...

Page 19: ... 1100 Klein Road Plano Texas 75074 Phone 972 265 8000 Fax 972 265 8011 Traxxas U K P O Box 1128 Winterbourne Bristol BS36 2SH England Phone 44 117 956 1002 Fax 44 117 956 1121 Find Traxxas online at www Traxxas com ...

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