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TRAXX P8000, Operation Manual

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TABLE OF CONTENTS

R16 High Frequency Ring Saw & P8000 Power Converter 

 Operations Manual  |  1

On tools equipped with over load protection, when motor has been cut off due to over load,
always switch on machine with no load for at least 3 minutes to reduce temperature before
returning to operation to avoid burn out of the motor. 

WARNING:

GENERAL SAFETY RULES.......................................................................................................
R16 RING SAW AND P8000 POWER CONVERTER INTRODUCTION....................................
ASSEMBLY................................................................................................................................
DIAMOND BLADES...................................................................................................................
SHARPENING A GLAZED BLADE............................................................................................
MOUNTING THE BLADE ..........................................................................................................
SPLASH GUARDS.....................................................................................................................
WATER CONNECTION..............................................................................................................
WATER FEED VALVES..............................................................................................................
OVERLOAD PROTECTION, OVERHEAT PROTECTION..........................................................
SET UP.......................................................................................................................................
OPERATION..............................................................................................................................
P8000 POWER CONVERTER LCD SCREEN CODES..............................................................
SPECIFICATIONS.....................................................................................................................
ERROR CODES.........................................................................................................................
MAINTENANCE AND CLEANING.............................................................................................
PARTS LIST...............................................................................................................................

1-7
8
8
8-9
9
9
10
10
10-11
11
11
11-13
13
14
15-16
16
17-19

R16 ILLUSTRATED PARTS LIST.............................................................................................
P8000 ILLUSTRATED PARTS LIST.........................................................................................
WIRING DIAGRAM...................................................................................................................

17-20
21-22
23

Summary of Contents for P8000

Page 1: ...UTURE REFERENCE ORIGINAL INSTRUCTIONS R16 High Frequency Ring Saw P8000 Power Converter OPERATIONS MANUAL Unit 4 1 Rocklea Drive Port Melbourne Vic 3207 1300 109 108 www traxxcp com au R16 HIGH FREQUENCY RING SAW AND P8000 POWER CONVERTER R16 HIGH FREQUENCY RING SAW P8000 POWER CONVERTER ...

Page 2: ...he motor WARNING GENERAL SAFETY RULES R16 RING SAW AND P8000 POWER CONVERTER INTRODUCTION ASSEMBLY DIAMOND BLADES SHARPENING A GLAZED BLADE MOUNTING THE BLADE SPLASH GUARDS WATER CONNECTION WATER FEED VALVES OVERLOAD PROTECTION OVERHEAT PROTECTION SET UP OPERATION P8000 POWER CONVERTER LCD SCREEN CODES SPECIFICATIONS ERROR CODES MAINTENANCE AND CLEANING PARTS LIST 1 7 8 8 8 9 9 9 10 10 10 11 11 11...

Page 3: ...s such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock d Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving p...

Page 4: ...as designed b Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of chil...

Page 5: ...ools Wheels intended for larger power tools are not suitable for the higher speed of a smaller tool and may burst The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannot be adequately guarded or controlled Wheels and balance vibrate excessively and may cause loss of control Do not use damaged wheels Before ...

Page 6: ...power tool out of your control Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards Sparks could ignite these materi...

Page 7: ...e pins Keep the cap on when not in use Do not alter this plug in any way accessory Corners sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback Do not attach a saw chain woodcarving blade segmented diamond wheel with a peripheral gap greater than 10 mm or toothed saw blade Such blades create frequent kickback and loss of control depth of cut ...

Page 8: ...ed and the converter s main power supply cable may be directly wired to the breaker In this case connect the L1 and L2 wires to the breaker leaving the L3 wire unconnected Then connect the earth ground wire to the earth connection NOTE The above action may only be performed by a qualified electrician Power Supply Connections Three Phase and Single Phase CEE 16A 480V 3P N E CONNEC TOR 1Ø AD APTOR C...

Page 9: ...de in such a way that it is protected from being bent or damaged when the machine is not in use A damaged blade can cause irregular conditions which can cause imbalance and result in a hazard Always inspect new blades for storage or transport damage R16 RING SAW AND P8000 POWER CONVERTER INTRODUCTION This machine is a special high frequency PMSM power tool which must be used in conjunction with it...

Page 10: ... the segments will overheat To resharpen the blade turn down the water feed and make a few cuts in a very soft abrasive material such as brick or an alumina oxide or silicon carbide dressing stone MOUNTING THE BLADE First make sure that the machine is unplugged 1 Loosen the drive tensioner knob fully 2 Loosen the thumb knob and slide the drive wheel cover plate out of the way Remove the drive whee...

Page 11: ...TION Water is a basic requirement for this tool and is essential for cooling of the motor and converter The water also serves as a coolant to avoid the working surface of the diamond segments from overheating Water also keeps down dust and flushes away abrasive particles The converter has 2 water connections Connect the water supply to either connection on the converter first and then connect the ...

Page 12: ...e motor must be first shut off and then restarted NOTE When using single phase power the operator must be very careful not to use too much force One must make note of the load warning lamp and try to keep within the the green range Too much load will draw too much current and easily trip the supply circuit breaker Overheat Thermal Protection If the temperature of the motor gets too high the therma...

Page 13: ...ou will not be in the path of the blade Never lean over the blade path That would put your body in line with the blade if it kicks back Do not cut above shoulder height Never cut while standing on a ladder or other unstable platform Before cutting Check the area where the cut is to be made to ensure that it is clear of objects which could cause the operator to stumble Before cutting it is sometime...

Page 14: ...a good idea to pre cut a guiding groove using a conventional circular diamond saw with a wide kerf blade before proceeding to make the main ccut with the ring saw This will save wear on the ring saw blade Take care to avoid the blade being pinched In round workpieces the best technique is to use a slow uniform back and forth motion while cutting with the bottom quadrant of the blade Never side loa...

Page 15: ... Class IP55 Dimensions L xW x H 830mm x 240mm x 460mm Weight 12 8kg 27 5 Lbs High Frequency Ring Saw 5 Side Handle 6 Upper Splash Guard 7 Water Plate 8 Ringsaw Blade 3 groove type 9 GuideWheel 10 Lower Splash Guard 11 Motor 12 Water FeedValve 13 Water Coupling 14 DriveTensioner Knob 15 GuideTensioner Knobs 16 Thumb Knob 17 Cover Plate 18 DriveWheel 19 Arbor Bolt 20 Motor Coupling Socket 21 Power C...

Page 16: ...em persists bring the unit to an authorized service center for repair E7 At the converter press the POWER button to turn the power OFF and then back ON again If the problem persists bring the unit to an authorized service center for repair E8 Motor overheat Then at the tool turn the switch OFF and then ON again 20 seconds wait longer for the temperature to drop to the acceptable range E91 Loss of ...

Page 17: ...irs could lead to injury or death Do not throw electric power tools into the household waste In accordance with the European Directive 2002 96 EG on Waste Electrical and Electronic Equipment and transposition into national law used electric power tools must be collected separately and recycled in an environmentally friendly manner E12 Poor connections of power supply cable three phase Check the co...

Page 18: ...22 09 06 25 26 26 28 35 36 39 40 42 45 47 58 62 61 59 60 24 31 31 34 07 10 10 44 14 13 41 41 43 49 46 50 52 53 56 37 55 54 38 23 33 48 32 29 63 65 67 68 66 64 01 02 03 04 05 05 27 30 17 51 R16 Illustrated Parts List R16 High Frequency Ring Saw P8000 Power Converter Operations Manual 17 ...

Page 19: ...24 76 123 75 122 74 80 118 121 120 71 115 01 102 85 87 115 139 83 82 89 92 93 91 94 84 90 88 133 73 74 75 76 77 78 79 73 74 75 76 77 78 79 79 79 80 81 80 81 105 113 119 119 135 18 116 116 116 99 100 83 74 142 143 126 127 128 131 125 130 129 98 145 126 127 128 131 125 130 129 98 145 95 96 97 95 98 146 146 R16 Illustrated Parts List R16 High Frequency Ring Saw P8000 Power Converter Operations Manual...

Page 20: ...5 4 x 4 6 1 37 BEVEL PINION GEAR M1 5x20T 1 38 NYLOCK NUT M10xP1 5 1 PARTS LIST NO Parts Name Q ty 39 GEAR HOUSING 1 40 SOCKET CAP SCREW M8x40xP1 25 1 41 SPRINGWASHER M5 8 42 SOCKET CAP SCREW M5x30xP0 8 4 43 BRACKET 1 44 SOCKET CAP SCREW M8x20xP1 25 1 45 SOCKET CAP SCREW M8x16xP1 25 1 46 SOCKET CAP SCREW M4x16xP0 7 1 47 SIDE HANDLE 1 48 CABLE PROTECTOR 5 16 x80CM 1 49 WATER FEED CONNECTOR KIT 1 50...

Page 21: ...A M5x12 2 111 FLATWASHER Ø5xØ12x1 2 112 WHEEL 2 113 MOLDED GASKET 1 114 MAIN HOUSING R 1 PARTS LIST NO Parts Name Q ty 115 SOCKET CAP SCREW M6x30xP1 0 4 116 LOCKWASHER 4 117 TENSION ROLLER CARRIER LOWER 1 118 TENSION ROLLER CARRIER UPPER 1 119 SLEEVE 2 120 PIVOT PIN 2 121 SOCKET CAP SCREW M4 0 7 x 20 4 122 TENSION ROLLER AXLE 2 123 BUSHING 2 124 TENSION ROLLER 2 125 OVAL HEAD SOCKET SCREW M4x10xP0...

Page 22: ...8 20 13 14 15 1 15 2 12 16 2 3 11 9 9 23 24 25 26 33 35 36 37 36 35 33 7 34 34 27 28 29 30 27 28 29 30 30 30 29 28 27 27 28 29 31 32 8 21 22 38 11 21 22 9 9 9 9 39 1 40 Power Converter Illustrated Parts List C18 High Frequency Concrete Saw P8000 Power Converter Operations Manual 21 ...

Page 23: ...FAN 1 20 SOCKET CAP SCREW M4x12xP0 7 2 21 MOLDED GASKET Ø2 x 33cm 2 22 MOLDED GASKET Ø2 x 63cm 2 23 COVER PANEL 1 24 WINDOW 65x35x1 1 25 LCD DISPLAY 1 26 PANHEAD TAPPING SCREW M4x8 4 27 SOCKET CAP SCREW M6x35xP1 0 4 28 FLAT WASHER Ø6 5xØ13x1 4 29 FOOT 4 30 NYLOCK NUT M6xP1 0 4 31 SOCKET CAP SCREW M4x20xP0 7 24 32 COVER 1 33 SOCKET CAP SCREW M4x16xP0 7 10 34 WATER FITTING 2 35 WATER MANIFOLD 2 36 G...

Page 24: ... BLUE Brown WIRE CONNECTOR BLOCK ELECTRONICS UNIT SWITCH High Frequency Ring Saw Power Converter U V W LCD DISPLAY ELECTRONICS UNIT BLUE BROWN BLACK S 1 R 1 T 1 FAN BROWN BLACK GRAY LCT C18 High Frequency Concrete Saw P8000 Power Converter Operations Manual 23 ...

Page 25: ...Traxx Constructions Products Operations Manual Plate Compactor MS50 MS60 MS90 MS100 18 Unit 4 1 Rocklea Drive Port Melbourne Vic 3207 1300 109 108 www traxxcp com au ...

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