Travis Industries DVS EF Insert Owner'S Manual Download Page 12

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1 2

Installation

(for qualified installers only)

© Travis Industries

4041213

1 0 0 - 0 1 1 5 0

Vent
Installation

Inlet

Exhaust

Inlet

Exhaust

Termination

(Simpson

Part # 991)

DV Chimney

Liner Kit

(Simpson Part

# 923GK)

3” Gas

Liner

High-Temp.

Silicone

Apply high-temperature

silicone to the liners on

both ends and secure

with 2 screws.

Make sure to route the exhaust liner to the exhaust portion of the cap.

High-Temp.

Silicone

Vent Location

2-1/2"

(64 mm)

15-3/4"

(400 mm)

2-1/2"

(64 mm)

13-1/2"

(343 mm)

Center Line

13-1/4"

(337 mm)

Inlet (3” (75 mm) Dia.)

Exhaust (3” (75 mm) Dia.)

Fireplace

Opening

Vent
Configurations

Z.C. (Metal) firebox

Inlet & Exhaust Re-Line

AAA

AA A

AAA

AAAA

Exhaust Only Re-Line

(recommended)

Direct Vent Cap

(part # 991)

Recommended Block-Off
Plate (non-combustible
metal and/or insulation).
Prevents odors from
chimney entering room.

3" Gas

Liner

Dura-Vent Termination Kit

(part # 923GK)

The block-off plate must
seal the intake to the
chimney space. This
way air is drawn down
the chimney for
combustion air.

Block-Off Plate
(non-combustible
materials)

NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace.

Inlet

Exhaust

Inlet

Exhaust

Masonry Fireplace

Suggestion:
Paint the fireplace cavity
with latex paint to eliminate
the possibility of odors from
the fireplace circulating into
the room.

Any cracks or
damage inside the
chimney must be
repaired.

Summary of Contents for DVS EF Insert

Page 1: ...not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Installation must be performed by a qualified installer service agency or the gas supplier IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbor s phone Follow the gas suppl...

Page 2: ...make the operation and maintenance of your new fireplace an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other DVS EF gas fireplace has the same serial number as yours The serial number is below and to the left of the gas control valve This serial number will be neede...

Page 3: ...round Panels 13 Surround Panel Installation 13 Manifold Removal and Installation 15 Finalizing the Installation Glass Removal 17 Log Twig and Ember Installation 18 Purge and Leak Test the Gas Line 19 Pilot Flame Inspection 19 Air Shutter Adjustment 20 Flame Inspection 20 Explain Heater Operation to Owner 20 Operating Your Heater Before You Begin 21 Location of Controls 21 Starting The Pilot Flame ...

Page 4: ... natural gas This heater is either approved for natural gas NG or for propane LP Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard Direct questions about the type of fuel used to your dealer Check the label and flame adjust knob on the gas control valve Ok Contact your local building officials to obtain a permit and information on any insta...

Page 5: ...s control valve and call your dealer for service The pilot flame must contact the thermopile and thermocouple see the illustration to the left If it does not turn the gas control valve to OFF and call your dealer AA AA AA AA This unit is not for use with solid fuel Do not place anything inside the firebox except the included fiber logs If the fiber logs become damaged replace with Travis Industrie...

Page 6: ...l Utilization Efficiency 71 3 71 8 Heating capacity will vary with floor plan insulation use of power heat vent and outside temperature Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system 40 3 8 8x10 Panels 44 3 8 10x13 Panels 28 7 8 8x10 Panels 31 7 8 10x13 Panels 15 3 4 Includes trim standoffs 1 3 8 24 3 8 16 3 8 19 1 8 S...

Page 7: ...re Notify your insurance company before hooking up this heater The requirements listed below are divided into sections All requirements must be met simultaneously The order of installation is not rigid the qualified installer should follow the procedure best suited for the installation Items Required for Installation Direct Vent Adapter Simpson Duravent Part 923GK Face Gas Hookup Equipment Surroun...

Page 8: ...ls The gas line and shutoff valve should be installed prior to insert placement Attach the This fireplace has been altered plate to the fireplace use two screws or other suitable method You may wish to place it in a location where it will be covered by the surround panels Zero Clearance Metal Fireplace Requirements The damper A and grate with log set B must be removed see the illustration below Th...

Page 9: ...AAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA Min 6 Side Wall Combustible Mantel Min 6 Top Facing Min 8 Side Facing 12 Min Min 10 See Face Dimensions Below for the face being used See Below See Below Lopi Discovery DVS 21 9 16 32 Avalon Rosario DVS 21 9 16 32 FPX Rectangular DVS 30 22 Lopi Heritage Bay DVS 31 5 8 21 1 2 5 7 8 Avalon Salish Bay DVS 5 3 8 22 1 2 30 1 2 22 3 1 2 30 Radius 34 FPX Arched FPX Arti...

Page 10: ...g is provided on the left side It is 2 1 2 64 mm tall 3 3 8 The gas inlet on the gas control valve is located 3 76 mm behind the fireplace opening and 7 178 mm to the left of the center of the appliance With the optional gas inlet pipe the inlet is located 3 76 mm behind the fireplace opening and 14 1 2 318 mm to the left of center and 1 1 2 38 mm above the base Shutoff Valve 8 Gas Inlet Pipe ship...

Page 11: ...y lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter AA AA AA AA AA AA AA AA AA AA AA AA AA AA Max 1 305 mm offset Max Ht 35 10 7 M Min Ht 8 2 4 M Inlet Exhaust Vent Restrictor WARNING Restrictor adjustment should only be done by a qualified installer Only those installations determined to be over drafting...

Page 12: ...A AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA A A A AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA A A A A A A AA AA AA AA A AAA AAAA AAAA AAAA AAAA Exhaust Only Re Line recommended Direct Vent Cap part 991 Recommended Block Off Plate non combustible metal and or insulation Prevents odors from chimney entering room 3 Gas Liner Dura Vent Termination Kit part 923GK AA AA AA AA AA AA AA AA...

Page 13: ...ce and the fireplace for ventiliation Wire mesh screen may be placed over this gap Min 3 8 Face Sizing See page 9 for face dimensions Surround Panel Installationπ PANEL SIZE WIDTH HEIGHT PART 8 x 10 40 3 8 28 7 8 98500610 10 x 13 44 3 8 31 7 8 98500611 Arched 8 x 10 40 5 16 28 7 8 98500622 Turn the gas source off prior to installing 1 With the gas line and vent attached install the side panels see...

Page 14: ...installed along the top of the insert and should cover or be below the rheostat to protect it from heat Failure to install the insulation will invalidate facing and mantel clearances creating a fire hazard NOTE On arched panels make sure these stand offs are perpendicular and not bent over or flattened 3 Follow the directions below to install the on off switch and rheostat both are included with t...

Page 15: ...A AAA AAAA AA A AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA A A A A A A AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA AA A A AA AA AA AAA AAA AAA AAA AAA AAA AAA AAA AAA AAA AAA AAA AAA AA AA AA AA AA AA AA AA 4 A A A A A A AA AA AA AA AA AA AA AA AA AA AA 3 AA A AA AA AA AA A A A A A A A A A A A A A A A A A A A A ...

Page 16: ... bolts inside the firebox 7 16 Socket 5 16 Nutdriver Remove the three screws holding the convection top to the insert Convection Top Manifold Slide the manifold back NOTE when installing the manifold make sure the gaskets sealing the inlet and exhaust ducts are in place If a gasket is loose use high temperature silicone to secure it to the manifold Shim the manifold legs if installing into a firep...

Page 17: ... of the stud Pivot the glass forward and remove Tighten the nuts on the bottom glass clip first then the top then the sides Removing the Glass AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA AAAAAAAAA While holding the glass slide the side and top glass clips off c Replacing the Glass AAAAAAAAA A...

Page 18: ...sert into the holes on the bottom of the log Place the right log so the pins or bolts on the burner insert into the holes on the bottom of the log Place the rear log so the pins on the burner insert into the holes on the bottom of the log Place the left twig so the pins on the logs insert into the holes on the bottom of the twig Place the right twig so the pins on the logs insert into the holes on...

Page 19: ... off the insert if necessary ACID WASH WARNING Before installing the faceplate make sure any masonry that has been treated with acid wash has been properly neutralized this is used primarily with brick faces Acid wash muriatic acid is used to remove excess mortar If not properly neutralized with an ammonia solution the gold or nickel face may develop a permanent tarnish when the acid evaporates ov...

Page 20: ...y cause the flames inside the heater to lift or ghost a dangerous situation Inspect the flames after installation to insure proper performance If the vent configuration is correct yet the flames are lifting or ghosting shut off gas to the heater and contact the dealer for information on remedying the problem This heater has been tested at altitudes up to 8 000 feet In this testing we have found th...

Page 21: ...er Knob This knob controls the speed of the internal convection blower that pushes the heated air into the room On Off Switch This control is used to turn the heater on and off Pilot Igniter The pilot igniter is used only to start the pilot When pressed it sends an electrical charge to the pilot assembly This creates a blue spark directly next to the pilot igniting the pilot flame Gas Control Knob...

Page 22: ...ollow the directions on the cover IF YOU SMELL GAS c Turn the gas control knob to the PILOT position and press the knob in this will allow gas to flow to the pilot light Press the button on the pilot igniter repeatedly until you see the pilot light WARNING If the pilot does not light after 15 seconds release the knob and call your dealer for service Do not attempt to light pilot until service has ...

Page 23: ...his switch to turn the main burner on and off manually After the pilot has been started See the instructions included with the remote for details on operation For systems with wall thermostats use this switch to control the temperature right is hotter left cooler Some systems require the on off switch to be on See the instructions included with the remote for changing the battery Do not place any ...

Page 24: ...d off you will hear a dull clicking sound This is the valve opening up and shutting down Blower Snap Disk This part can produce a clicking sound as it turns the blower on and off The appliance will creak with change of temperature Pilot Flame The pilot flame which remains on makes a very slight whisper sound Blower This heater uses a blower to push heated air into the room You will hear the sound ...

Page 25: ...ustment Contact your dealer 4 Clean the burner tube especially the burner holes and inspect the following Check for burner tube holes that are cracked severely warped or corroded Make sure the burner assembly is not warped or damaged Check the firebox and area around the pilot to make sure there is no warping or damage If any problem is found discontinue use and contact your dealer for service AA ...

Page 26: ...ed Off One of the two remote control batteries is dead See Starting the Pilot Light See Starting the Pilot Light Turn the ON OFF switch to ON Use the remote closer to the heater See the remote control instructions See the remote control instructions Thermostat Does Not Work The pilot light has gone out The gas control valve is turned to PILOT or OFF The ON OFF switch is turned to OFF The thermosta...

Page 27: ...main burners are switched on and off using the electricity generated by the thermopile The ON OFF switch remote control or thermostat control the circuit to the main burner ON OFF MAIN BURNER What Prevents Gas Buildup This appliance utilizes a high technology gas valve in conjunction with a pilot flame to ensure no gas builds up inside the firebox The thermocouple next to the pilot senses when the...

Page 28: ...rmopile Red AA AA Thermocouple Copper Co Axial Wire Red Spark Electrode Pilot Hood On Off Switch Brown 120 Volt Grounded A C Power Supply Blower Rheostat Blower Motor Chassis Ground Black Blower Thermodisk Green White White Black Black Black Black 120 V Blower Circuit White Replacement Parts List ...

Page 29: ...rect vent system to vent this appliance to the exterior See owner s manual for approved brands of venting WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consult a qualified installer service agency or the gas supplier VENTED G...

Page 30: ...not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year wa...

Page 31: ... the ember shelf Note when in place there is a gap between the shelf and the burner AA AA AA AA AA AA AA AA AAA AAA AAA 3 Remove the burner see illustration below AA AA AA A A AAA AAA AAA AAA AA AA AA Slide the air shutter all the way shut to the right Lift slightly on the burner and slide it to the left so the mixing tube slides off the orifice Make sure this pin inserts into the hole in the bott...

Page 32: ...tamped on it Apply thread sealant to the new orifice and install 5 16 5 Replace the burner pan and ember shelf 6 Remove the pilot orifice following the instructions below Replace with the propane pilot orifice Lift the pilot hood off the pilot assembly 5 32 Hex Use a hex wrench to unscrew the orifice Remove the orifice and replace with the LP orifice Screw the orifice all the way in and replace th...

Page 33: ... before installation Remove and discard the regulator diaphram spring and center post a b Slotted Screwdriver or T 20 Torx Install the LP regulator Use the screws included with the LP regulator Tighten to approximately 25 Lbs torque c Slotted Screwdriver or T 20 Torx 1 0 Make the gas line connection start the heater and thoroughly leak test all gas connections and the regulator Check the pilot Adj...

Page 34: ... Install 10 Gas Smell See Inst on Cover Glass Installation and Removal 17 Glass Glass Gasket 17 Hearth Requirements 8 Heating Specifications 6 How this Heater Works 27 Installation Options 6 Items Required for Installation 7 Leaking Gas See Inst on Cover Listing Information 29 Location of Controls 21 Log Set Installation and Removal 18 Maintenance 25 Mantel Requirements 9 Maximum Vent Length 11 No...

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