Travis Industries Avalon Pendleton 745 Owner'S Manual Download Page 21

Insert Installation 

(for qualified installers only)

21

Travis Industries

93508133

4 020509

Insert with
P o s i t i v e
Co n n ectio n

N O T E :

Most factory-built
chimney
manufacturers
make stainless
steel chimney
liners, either
flexible or rigid.
This provides a
wide variety of
installation
options.  Make
sure to follow the
manufacturer's
instructions for
installation and
support.

The liner must be 
stainless steel 
connector or flexible 
vent.  Follow the liner
manufacturer's 
insturctions for 
installation and 
support.

AAA

AAA

AAA

AAA

AAA

AAA

AAA

AAA

AA

AA

AA

AA

AA

AA

AA

AA

Remove damper 
or wire it open

Airtight Insulated 
Clean-Out

Combustible Mantle

NOTE: This installation may be 
used with a masonry or zero 
clearance fireplace. The 
requirements in the section 
"Masonry Fireplace Requirements"  
or "Zero Clearance Fireplaace 
Requirements"  must be fulfilled 
prior to installation.

Flue Liner

See the section "Insert 
Placement  Requirements" for 
minimum clearances and 
hearth required.

AA

Cap (prevents water
from entering)

Install a non-combustible 
cover plate to prevent water 
from entering the chimney

Surround Panels

Insert with
D i r e c t
Co n n ectio n
( M a s o n r y
F ir ep lace)

N O T E :

Direct
connections
require installation
of an airtight
block-off plate or
damper adapter
(see "Block-off
Plate Installation"
on page 20).

AAA

AAA

AAA

AAA

AAA

AAA

AAA

A

A

A

A

A

A

A

A

Block-off plate or 
damper adapter 

Remove 
damper 
or wire it 
open

Airtight 
Insulated 
Clean-Out

Stainless steel 
chimney connector 
must Extend 1' past 
the block-off plate or 
to the flue liner  

Combustible Mantle

Flue 
Liner

See the section 
"Insert Placement  
Requirements" for 
minimum clearances 
and hearth required.

Surround Panels

NOTE: This installation may be 
used with a masonry or zero 
clearance fireplace. This 
illustration depicts a masonry 
insert, all requirements in the 
section "Masonry Fireplace 
Requirements" must be fulfilled 
prior to installation.

Summary of Contents for Avalon Pendleton 745

Page 1: ...arance Metal Fireplace Insert SAFETY NOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire offici...

Page 2: ...peration of your new appliance an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important I...

Page 3: ...21 Insert with Direct Connection Masonry Fireplace 21 Insert with Direct Connection ZC Fireplace 22 Insert with Face Seal Connection 22 Operating Your Appliance Safety Notice 23 Before Your First Fir...

Page 4: ...rature appliance Young children should be supervised when they are in the same room as the appliance 36 Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the f...

Page 5: ...ease combustion air A A A A Allow the appliance to cool before carrying out any maintenance or cleaning Overfiring the appliance may cause a house fire If a unit or chimney connector glows you are ove...

Page 6: ...8 Maximum Burn Time Up to 8 Hours Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature It is also affected by the quality and moisture level o...

Page 7: ...he firebricks and baffle pg 33 replace before operation Stove Installation Considerations The table below details the six most common types of installations and the considerations for each type Altern...

Page 8: ...avis Industries legs or Pedestal Must be non combustible and at least 018 thick 26 gauge AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAA...

Page 9: ...ckwall 17 1 2 9 17 1 4 8 3 4 F Connector to cornerwall 16 11 17 1 2 15 Reduced clearance installations require one of the chimneys and connectors listed below DURAVENT model DVL with DURATEC chimney D...

Page 10: ...Attic Radiation Shield with Chimney Support Reduceced Clearance Chimney Connector Sections Roof Penetration Equipment Roof Radiation Shield Flashing Storm Collar AAAAA Floor Protection A A A A Stove...

Page 11: ...chimney Outside Air Requirements Required for mobile homes in certain localities check with building officials Must not be drawn from an enclosed space garage unventilated crawl space Requires the op...

Page 12: ...Clearance See the illustration below Combustible Alcove Non Combustible Alcove Combustible Alcove Non Combustible Alcove A Sidewall to stove 11 6 11 6 B Backwall to stove 13 5 8 1 2 2 D Connector to s...

Page 13: ...earance Connector A Sidewall to stove 11 11 B Backwall to stove 13 8 1 2 C Cornerwall to stove 7 1 2 7 1 2 D Connector to sidewall 19 1 2 19 1 2 E Connector to backwall 9 8 3 4 F Connector to cornerwa...

Page 14: ...ection Requirements for more details Follow the chimney manufacturer s instructions and clearances for floor penetrations A ceiling support is required an attic insulation shield is required where ins...

Page 15: ...iation shield thimble is required Optional insulated chase Wall Bands and Supports Insulated Tee with cleanout Minimum 15 Maximum 33 Min 18 clearance to ceiling Floor Protection See Floor Protection R...

Page 16: ...otection See the section Floor Protection Requirements for more details Combustible Mantle Min 18 See the section Stove Placement Requirements for minimum clearances required Max 8 Interior or Exterio...

Page 17: ...ace before operation Insert Installation Considerations This insert is approved for installation into an existing masonry or zero clearance metal fireplace Depending upon your installation concerns se...

Page 18: ...fireplace being used either masonry or zero clearance AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAAAAAA AAAAAAAAAA...

Page 19: ...ke shelf C internal baffles D screen E and metal or glass doors F may be removed if applicable The masonry lining G insulation H and any structured rigid frame members metal sides floor door frame fac...

Page 20: ...x Bend the flanges downwards on the template and place it inside the fireplace If the template fits correctly in its planned location go to the next step If it does not make a new template with the ap...

Page 21: ...prior to installation Flue Liner See the section Insert Placement Requirements for minimum clearances and hearth required AA Cap prevents water from entering Install a non combustible cover plate to p...

Page 22: ...ional Telescoping Legs No modification to the firebox of the z c fireplace is allowed Damper must be removed Insert with Face Seal Connection NOTE Face seal connections require installation of the sur...

Page 23: ...y lasts two to four hours You may also notice oil burning off of the interior of the heater This rust stopping agent will soon dissipate Door Gasket The door gasket might adhere to the paint on the fr...

Page 24: ...lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while it is in use If using a firestarter us...

Page 25: ...pen up The air control becomes hot during operation use gloves or a tool to prevent burns The air control may take several minutes to influence the burn rate When making adjustments you may wish to le...

Page 26: ...rol all the way in high burn 2 Open the door slightly Let the airflow inside the firebox to stabilize before opening the doors fully 3 Load wood onto the fire Overnight Burn This stove is large enough...

Page 27: ...less creosote Testing Wood Moisture Split wood stored in a dry area will be fully dry within a year This insures dry wood If purchasing wood for immediate use test the wood with a moisture meter Some...

Page 28: ...utside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Stove Does Not Burn Hot Enough Wood is Wet see...

Page 29: ...tible materials pending final disposal ASHES Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages are recipes for disaster Wood burning...

Page 30: ...Handle Washers Door Frame Use a 9 16 socket wrench to remove this nut Side View of Door Handle Door Cam Adjustment To tighten remove a washer from the inside of the door frame To loosen place an addi...

Page 31: ...rning and creating odors The optional blower should be vacuumed every year to remove any buildup of dust lint etc Use a vacuum cleaner to remove any buildup on the screens of the blower BOTTOM OF STOV...

Page 32: ...or Handle Wood 1 99300600 11 Door Cam Brass 1 99900416 Replacing the Glass The glass must not contact the door retainer or door shell directly The glass gasket insulates the glass to prevent cracking...

Page 33: ...ing the back of the firebox ID Description Qty Part ID Description Qty Part 1 Baffle Support 1 98900305 2 Air Tube with Sleeve 1 98900206 3 Air Tube Pins 6 2 98900353 4 Blanket Weight 1 98900319 5 Kao...

Page 34: ...e welded to the side of the firebox Blanket Weight AAAAA AAAAA AAAAA AAAAA AAAAA a b c 1 Remove the blanket weight 2 Remove the side baffle firebrick by lifting from below and rotating out try not to...

Page 35: ...to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function d...

Page 36: ...3 6 Listing Label Travis Industries 93508133 4070821...

Page 37: ...to position on the floor protection Lift the pedestal up and insert the two dowels included with this kit onto the forward and rear edge of the pedestal base 2 Lift the stove onto the pedestal base Li...

Page 38: ...s area underneath the pedestal min 16 square inches Pedestal Base without dowels Top View The faceplate of the Pendleton 745 790 and Rainier 945 990 is 1 1 8 in front of the forward edge of the pedest...

Page 39: ...33 4020509 The cover plate has a clip which attaches it underneath the air control Remove the two screws that hold the bridge to the cover plate Then replace the bridge when the cover plate is in plac...

Page 40: ...re clip over the edge of the strip of metal between the two knock outs Feed the two snap disk wires into the eye of the wire clip Remove all slack from the wire making sure not to dislodge the snap di...

Page 41: ...air boot section Slide the two sections together with both seams facing the rear do not attach the two sections at this time 4 Follow the directions below for attaching the upper section of the air bo...

Page 42: ...erlaps the fireplace opening to form a seal between the panels and the fireplace face Let the silicon or cement dry 2 Push the insert into the fireplace allowing the insulation to form a seal between...

Page 43: ...Install the snap disk see the illustration below The round disc must be facing upwards and come in contact with the bottom of the firebox for the blower to operate correctly Button Plug for Air Contro...

Page 44: ...Firebox Parts 33 Firebrick and Baffle Inspection 33 Firebrick Removal Replacement 33 Floor Protection Requirements stove 8 Floor Protection Requirements insert 18 Glass Cleaning 29 Glass Replacement...

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