Travis Industries 96400539 Installation Manual Download Page 1

 

Large Flush Wood Hybrid-Fyre Insert:  

Cypress Face Installation 

(96400539, 96400539A) 

 

Page 1 of 7 

17601689 - Printed 7/19/12 

© Travis Industries, Inc.  

Installation Notes 

Before installing, make sure to install the one-piece panel, and disconnect the power cords making sure the Molex 
connector and two wires are routed in front of the insert. 

WARNING: 

Make sure all wiring is inserted into the cavity between the insert and the fireplace.  
Failure to do this may cause the wiring to become damaged. 

 

Figure

 

1:

 

Molex

 

connector

 

 

Figure

 

2:

 

Two

 

wires

 

This face and

 

panel set extends the insert 19” into the fireplace (this is 1-1/4” more than the Flush Wood Arched).  

Compatibility 

 

Large Flush Wood Hybrid-Fyre Rectangle 

Sizing 

Height Width  Depth 

26.25” 40”  4.875” 

Packing List 

 

Face (Upper, Lower, Left and Right sections)  
(not shown) 

 (5) 

Lock-Ties 

 

(4) 10-24 Keps Nuts 

 

Bypass Rod (5 ½” x 3/8”) 

 

Air Control Rod (4 ½” x 3/8”) 

 Bypass 

Ring 

 

 

Summary of Contents for 96400539

Page 1: ...ke sure all wiring is inserted into the cavity between the insert and the fireplace Failure to do this may cause the wiring to become damaged Figure 1 Molex connector Figure 2 Two wires This face and...

Page 2: ...sides with the top of the face and secure with the 4 nuts Use a 3 8 wrench to tighten the nuts Figure 3 Nut location Figure 4 Tightening a nut 2 Secure the wires to the face using lock ties Make sure...

Page 3: ...e insert by inserting the tabs located on the face into the vertical slots located in the 1 piece panel Figure 9 Attaching the face 5 On the left side connect the Molex connector from the face to the...

Page 4: ...If the power cord is routed onto the hearth make sure to remove the tab on the face as shown below either side may be used Figure 12 Cut away in face Figure 13 Bending the tab on the face Figure 14 R...

Page 5: ...rt Tilt the front of the assembly up slightly as you guide it into place Figure 17 Attaching the lower face Figure 18 Face aligned flush with the insert NOTE If the power cord is routed on the hearth...

Page 6: ...Inc 11 Attach the extension rod shipped with this kit to the bypass rod that was removed in Step 3 and attach to the bypass yoke Figure 23 Extension rod Figure 24 Attaching the extension rod HINT Whil...

Page 7: ...he top left corner of the face 1 Remove the two screws securing the cover plate and screen that conceal the light Set the screws plate and screen aside 2 Remove the spent bulb Wrap the new bulb in foa...

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