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Travis Industries 864 Clean Face, Installation Manual

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Table of Contents

 

3

 

Travis Industries 

4140613 

100-01376 

 

Table

 

of

 

Contents

 

Overview ................................................................ 2

 

Listing Details ....................................................... 2

 

Installation Options .............................................. 6

 

Heating Specifications ......................................... 6

 

Dimensions ............................................................ 6

 

Packing List ........................................................... 7

 

Additional Items Required .................................... 7

 

Recommended Installation Procedure ................ 7

 

Massachusetts Requirements ............................. 8

 

Requirements for the Commonwealth of Massachusetts8

 

MANUFACTURER REQUIREMENTS .......................... 8

 

Top Vent or Rear Vent Configuration .................. 9

 

Converting the Fireplace to Top Vent Configuration ..... 9

 

Converting the Fireplace to Top Vent (continued) ...... 10

 

Standoff and Drywall Support Preparation ....... 11

 

Fireplace Placement Requirements .................. 12

 

Clearances .................................................................. 12

 

Raised Fireplaces ....................................................... 12

 

Minimum Framing Dimensions .................................... 13

 

Nailing Brackets .......................................................... 14

 

Corner Installations - Rear Vent Configuration ........... 15

 

Corner Installations - Top Vent Configuration ............. 16

 

Gas Line Requirements ...................................... 17

 

Fuel ............................................................................. 17

 

Gas Line Connection ................................................... 17

 

Gas Inlet Pressure ...................................................... 17

 

Gas Line Location ....................................................... 18

 

Converting Gas Line to the Left Side .......................... 18

 

Electrical Connection (required) ........................ 19

 

Accessing the Area Under the Burner .............. 20

 

Vent Requirements ............................................. 21

 

Vent Clearances .......................................................... 21

 

Altitude Considerations ............................................... 21

 

Approved Vent ............................................................ 22

 

Vent Installation ........................................................... 22

 

Approved Vent Configurations .......................... 23

 

Restrictor Position ....................................................... 23

 

Exhaust Restrictor Adjustment .................................... 23

 

Intake Restrictor Adjustment ....................................... 24

 

Diffuser Plate Adjustment ............................................ 25

 

Rear Vent Configuration with Horizontal 
Termination (no vertical rise) ............................. 26

 

Rear Vent Configuration with Horizontal 
Termination (with vertical rise) .......................... 27

 

Rear Vent Configuration with Vertical 
Termination ......................................................... 28

 

Top Vent Configuration with Horizontal 
Termination ......................................................... 29

 

Top Vent Configuration with Vertical 
Termination ......................................................... 30

 

Termination Requirements ................................. 31

 

Hearth Requirements .......................................... 32

 

Optional Tile Stop Removal ............................... 33

 

Facing Requirements ......................................... 34

 

Mantel Requirements .......................................... 35

 

Steps for Finalizing the Installation ................... 36

 

Air Shutter Adjustment ................................................. 37

 

Screen Removal .................................................. 38

 

Glass Frame Removal ........................................ 39

 

Log Set Installation ............................................. 40

 

Log Set Overview ........................................................ 40

 

Back  Log ...................................................................... 41

 

Right Log ..................................................................... 41

 

Front Left Log .............................................................. 42

 

Left  Log ........................................................................ 42

 

Center Twig ................................................................. 43

 

Front Ember Chunk ..................................................... 43

 

Left Twig ...................................................................... 44

 

Center Left Twig .......................................................... 44

 

Center Log ................................................................... 45

 

Right  Twig .................................................................... 45

 

Ember Installation ........................................................ 46

 

Rock Wool Placement ................................................. 46

 

LP Conversion Instructions ............................... 47

 

Fireback Installation ........................................... 50

 

Wiring Diagram ............................................................ 51

 

Index .................................................................... 52

 

 

 

 

Summary of Contents for 864 Clean Face

Page 1: ... WILL CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at risk individuals Tested and Listed by Report B0516PRT 001 ANSI Z21 88 2014 CSA 2 33 2014 Built In Direct Vent Fireplace Natural Gas or Propan...

Page 2: ...nd control compartment clean See installation and operating instructions accompanying appliance This appliance must be properly connected to a venting system in accordance with the manufacturer s installation instructions Use only approved coaxial direct vent system to vent this appliance to the exterior See owner s manual for approved brands of venting If the vent air intake system is disconnecte...

Page 3: ... Area Under the Burner 20 Vent Requirements 21 Vent Clearances 21 Altitude Considerations 21 Approved Vent 22 Vent Installation 22 Approved Vent Configurations 23 Restrictor Position 23 Exhaust Restrictor Adjustment 23 Intake Restrictor Adjustment 24 Diffuser Plate Adjustment 25 Rear Vent Configuration with Horizontal Termination no vertical rise 26 Rear Vent Configuration with Horizontal Terminat...

Page 4: ...installed in Manufactured Housing only after the home is site located All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure The venting must not be connected to a chimney flue serving a separate solid fuel burning appliance Notify your insurance company before hooking up this fireplace The instructions in this manua...

Page 5: ...ng and maintenance instructions that you will need at a later time Always follow the instructions in this manual Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off A barrier designed to reduce the risk of burns from the hot viewing glass i...

Page 6: ...nsulation and outside temperature Efficiency rating is a product thermal efficiency rating determined under continuous operation independent of installed system Dimensions 38 25 972mm 42 75 1086mm 28 75 731mm 7 25 184mm Optional Extra Room Power Heat Duct Connection Top Vent Configuration 8 203mm Ø Vent 22 559mm Left a gauche Front avant Right droit Rear arrie re Baseplate The bottom of the face i...

Page 7: ...ommended Installation Procedure Frame the opening for the fireplace Make sure to allow for vent installation This fireplace is designed to accommodate 1 2 13mm or 5 8 16mm drywall see Nailing Brackets on page 14 for details Secure the fireplace to the framing Install the vent gas line and electrical hook up Install the drywall Install the hearth if applicable Install the facing if applicable Insta...

Page 8: ...building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equip...

Page 9: ...ure the vent configuration is correct prior to installation You may wish to configure the diffuser when changing the vent configuration Converting the Fireplace to Top Vent Configuration Remove and discard all of the insulation found near the flue assembly make sure to remove every piece Remove the 4 screws securing the intake cover plate Remove it and place it aside Remove the 4 screws securing t...

Page 10: ...r plate with the screws removed earlier Attach the cover plate with the screws removed earlier NOTE flatten the four legs before insaling the cover plate Rotate the flue assembly so the flue points upwards Secure using the twelve screws removed earlier NOTE Use a magnetic tipped nutdriver on these screws take care to prevent the screws from falling into the fireplace DO NOT OVER TIGHTEN THE SCREWS...

Page 11: ...sure to bend and secure the standoffs and drywall supports as shown below The two standoffs are shipped flat Bend both standoffs as shown below Remove the screw from the top of the fireplace and secure the standoff as shown When in place the standoffs and drywall supports should look as shown to the right Bend the three drywall supports up 90 degress the outer two are concealed when the standoffs ...

Page 12: ...s a 1 2 13mm clearance from the angled sides and back of the fireplace to the framing members No material insulation framing etc may be placed into this area When installed walls in front of the fireplace must be a minimum 1 25mm to the side of the fireplace Due to the high temperature the heater should be located out of traffic and away from furniture and draperies Fireplace must be placed so the...

Page 13: ...ion for qualified installers only 13 Travis Industries 4140613 100 01376 Minimum Framing Dimensions 42 75 1086mm 44 75 1137mm MIn Enclosure 48 1220mm 22 5 559mm Flush Install 22 572mm Extended Tile Over Install ...

Page 14: ... is positioned to the rear Make sure to accommodate this dimension when configuring framing and determining the vent position gas line position etc Standard Facing drywall contacts side of fireplace Submerged Facing Drywall butts against non combustible facing Additional nailing brackets are provided along the base of the fireplace Use these brackets if not using the front brackets 1 2 13mm Drywal...

Page 15: ...ming dimensions shown in the illustration below NOTE all clearances still apply 7 1 2 191mm Approximate varies due to vent installation Minimum 1 2 13mm Clearance NOTE Most installations use 6 152mm Section for 2 X 6 Walls 51mm X 152mm 4 102mm Section for 2x4 Walls 51mm X 102mm Travis 98900166 Minimum 1 25mm Clearance Travis Firestop sku 93006094 52 1 4 Min 1328mm ...

Page 16: ...is Industries 4140613 100 01376 Corner Installations Top Vent Configuration A typical 45 installation uses the framing dimensions shown in the illustration below NOTE all clearances still apply 15 1 2 394mm 52 1 4 Min 1328mm Minimum 1 2 13mm Clearance ...

Page 17: ...ny pressure testing of that system at test pressures in excess of 1 2 psig 3 5 kPA For pressures under 1 2 psig kPA isolate the gas supply piping by closing the manual shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the fireplace Fuel This fireplace is designed either for natural gas or for propane but not for both Check the sticker on the top of t...

Page 18: ... valve 3 4 wrench Gas line is located inside the fireplace on the right side 2 Remove the screw that holds the shutoff valve plate in place 1 4 nutdriver Remove the shutoff valve plate 3 Remove the cover plate from the left side of the fireplace it is held in place in the same fashion as the shutoff valve plate Attach it to the right side of the fireplace 4 Attach the shutoff valve plate to the le...

Page 19: ...ker is shut off prior to working on any electrical lines The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 The electrical line must be a min 14 gauge and supply 120 Volts at 60 Hz 2 Amps Caution Label all wires prior to disconnection when...

Page 20: ...376 Accessing the Area Under the Burner The lower panel may be removed to access components This is required when relocating the electrical or gas inlet location or installing the LP regulator a Loosen the four nuts b Lift the panel up rotate it forward and remove 11 32 Nutdriver ...

Page 21: ...red 1 25mm clearance is met Vent Clearances The vent must maintain the required clearance to combustible materials to prevent a fire Do not fill air spaces with insulation Before 48 1219mm Rise After 48 1219mm Rise Sides 1 25mm 1 25mm Above 3 76mm 1 25mm Below Horizontal or 45 Section 1 25mm 1 25mm Altitude Considerations This heater has been tested at altitudes ranging from sea level to 6 000 fee...

Page 22: ...or details Always use the high wind cap or high wind sconce cap part 58DVA HSCH or 46DVA HSCH Installation instructions for Simpson Dura Vent may be found at www duravent com Vent Installation Slide the vent sections together and turn 1 4 turn until the sections lock in place Screws are not required to secure the vent However three screws may be used to secure vent sections together if desired Hig...

Page 23: ...ition 2 you may wish to adjust the diffuser while the exhaust restrictor is removed NOTE The restrictor is held in place with 4 screws If using position 4 5 or 6 remove the forward screws These screws may be replaced in the holes if using position 5 or 6 For position 4 the screws holes are covered by the restrictor plate Loosen or remove these 4 screws on the exhaust restrictor Slide the restricto...

Page 24: ...intake restrictor is located behind the accent light on the back wall of the firebox To adjust the restrictor follow the steps below Slide the restrictor down to the second position and tighten the screws Position 1 open Loosen the two screws holding the intake restrictor in place Position 2 open Position 3 not used ...

Page 25: ...is flattened See the directions below to change the diffuser to position 2 Back Wall of Firebox Firebox Roof Remove the exhaust restrictor 1 4 6mm Nutdriver Remove the diffuser 1 4 6mm Nutdriver Secure the flattened diffuser plate with the screws removed earlier Replace the exhaust restrictor see Exhaust Restrictor Adjustment for restrictor settings Bend the round portion of the diffuser so it is ...

Page 26: ... 45 Elbow Termination See the charts below to determine maximum vent 3 feet 0 915m 0 feet 0 feet 4 max 1 22m Exhaust Restrictor 1 stock Intake Restrictor 1 stock Diffuser Position 1 stock Vent with No 45 Elbow 3 feet 0 915m 0 feet 0 feet 2 max 0 61m Vent with 1 45 Elbow Min 4 102mm Horizontal Section Max 24 610mm Horizontal Section s Min 4 102mm Horizontal Section Max 48 1219mm Horizontal Section ...

Page 27: ... feet 6 m 20 feet 6 m 5 feet 1 5 m 10 feet 3 m 5 feet 1 5 m 10 feet 3 m 0 feet 15 feet 4 5 m 20 max 6 m 10 feet 3 m 15 feet 4 5 m 15 feet 4 5 m 20 max 6 m 10 feet 3 m 15 feet 4 5 m 22 max 6 7 m 22 max 6 7 m Exhaust Restrictor 4 Intake Restrictor 2 Diffuser Position 2 Exhaust Restrictor 1 stock Intake Restrictor 1 stock Diffuser Position 1 stock This is considered a horizontal elbow it does not mat...

Page 28: ...feet 6m 20 feet 6m 5 feet 1 5m 10 feet 3m 5 feet 1 5m 10 feet 3m 0 feet 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 40 12m max Exhaust Restrictor 4 Intake Restrictor 2 Diffuser Position 2 25 feet 7 5m 30 feet 9m 35 feet 10 5m 40 12m max 25 feet 7 5m 30 feet 9m 35 feet 10 5m This is considered a horizontal elbow it does not matter whether it turns r...

Page 29: ...eet 0 feet 5 feet 1 5m 0 feet 20 feet 6m 20 feet 6m 5 feet 1 5m 10 feet 3m 5 feet 1 5m 10 feet 3m 0 feet 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 15 feet 4 5m 20 6m max 10 feet 3m 15 feet 4 5m 21 6 4m max 21 6 4m max Exhaust Restrictor 4 Intake Restrictor 2 Diffuser Position 2 Exhaust Restrictor 1 stock Intake Restrictor 1 stock Diffuser Position 1 stock This is considered a horizontal elbow...

Page 30: ...ctor 4 Intake Restrictor 2 Diffuser Position 2 This is considered a horizontal elbow it does not matter whether it turns right or left It may be a 90 or 45 elbow This is considered a vertical elbow Horizontal length is calculated by adding both lengths of horizontal run Horizontal Length H1 H2 H1 H2 5 feet 1 5m 0 feet 0 feet 5 feet 1 5m 0 feet 20 feet 6m 20 feet 6m 5 feet 1 5m 10 feet 3m 5 feet 1 ...

Page 31: ... of the gas supplier G Minimum 48 1219mm clearance from any adjacent building H Minimum 84 2134mm clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 9 229mm clearance to any nonmechanical air supply inlet to the building or the combustion air inlet to any other appliance J Minimum 36 914mm...

Page 32: ...43mm above the baseplate this area must remain open for screen and glass removal If installed near carpet or other combustible flooring the fireplace must be raised so the base of the unit is above the carpet surface or flooring material WARNING A non combustible hearth is not required However if the heater is installed next to the floor we recommend a hearth to protect the flooring surface from d...

Page 33: ...the glass frame It is typically removed if the front of the fireplace is left exposed If using tile or other non combustible facing over the front of the fireplace the tile stop is left in place to help support the facing See the illustration below for details on removal After removing the tile stop make sure to replace the screws Tile Stop Phillips Screwdriver ...

Page 34: ...erimeter of the glass opening see c below Typical installations use 12 305mm or greater of non combustible facing around the perimeter of the glass opening Do not install facing over the ledge to the glass opening WARNING Do not use adhesive to secure the facing The high temperatures of the fireplace may cause adhesives to emit odors Use mastic or thin set or other non combustible non odorous adhe...

Page 35: ...ntel and must meet the mantel requirements Combustible mantel columns legs must be placed to the side of the fireplace face Non combustible mantel columns do not have a minimum clearance Mantel combustible or non combustible Base of the Fireplace Maximum Mantel Depth b Mantel Height Above Base of Fireplace a 44 75 1137mm 45 75 1163mm 0 0 m m 1 2 5 m m 2 5 1 m m 8 2 0 3 m m 7 1 7 8 m m 6 1 5 2 m m ...

Page 36: ...t build up 3 Make sure the two accent light bulbs are in place NOTE Take care to not touch the bulb with your fingers use a cloth or paper towel 4 Install the four AA batteries see illustration below The AA batteries act as a power backup in case the household AC power goes out and are required for operation Install three AAA batteries into the remote see illustration below Synchronize the transmi...

Page 37: ...structions refer to the Owner s Manual part 100 01302 ACID WASH WARNING Before installing the faceplate make sure any masonry that has been treated with acid wash has been properly neutralized this is used primarily with brick faces Acid wash muriatic acid is used to remove excess mortar If not properly neutralized with an ammonia solution the plated face may develop a permanent tarnish when the a...

Page 38: ... other at risk individuals If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance c b Remove the concealment cover Lift the screen up pivot the top forward and remove from the fireplace 11 32 Wrench a Remove and discard the two nuts used to secure the screen during shipping HINT FOR REPLACING THE SCREEN Hold the screen at an angle and insert...

Page 39: ... in place start with the bottom three follow the directions shown to the right a Lift the glass frame up and pull it forward to remove b Re Attaching the Glass Frame a Hang the glass frame on the firebox b While holding in place attach the upper latches follow the instructions above in reverse c Lift the glass frame slightly and attach the lower latches NOTE Make sure the glass frame is all the wa...

Page 40: ...76 Log Set Installation Log Set Overview When installed the ten 10 logs should appear as shown below The directions on the following pages detail installation of this log set Left Twig Front Ember Chunk Right Log Front Left Log Left Log Back Log Right Twig Center Twig Center Log Center Left Twig ...

Page 41: ...ck log has two pockets that insert over two tabs on the back burner see photos below Place the log in place and push it back The log straddles the burner and does not cover any burner holes Right Log The right log has a channel on the bottom that fits over the grate Place the log in place and slide it to the rear ...

Page 42: ...ft Log The front left log has a channel that fits over the grate When in place the knob on the front of the log fits over the grate as well Left Log The left log has a channel on the bottom Place this channel over the grate When in place make sure the log is positioned so it does not block any burner holes ...

Page 43: ...he center twig is shown below It has a pin on the bottom side When in place the fork on the front straddles the grate and the pin rests on the rear burner make sure it is not over any burner holes Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate Place it as shown below ...

Page 44: ...ig as shown below The front left log has a groove that will point the twig upwards and to the right Center Left Twig The left center twig is flat on the bottom and has a fork at one end Place the twig as shown below Note how the twig rests in the groove in the front left log and the ford lies directly on the bend in the rear burner Make sure the twig is positioned so it does not cover any burner h...

Page 45: ... hole on the back and a fork on the front Position the log so this fits over the pin on the back log Make sure the fork on the front of the log fits over the grate as shown below Right Twig The right twig has a hole on the bottom that fits over the pin on the right log Position the twig so it rests on the back log as shown below ...

Page 46: ...wool is placed on top of the burner to enhance the glow from the burner The rock wool works best when it is applied in a very thin porous layer The best method for applying the rock wool is to brush it on to the burner Compress a clump of rockwool between your thumb and forefinger Use a stiff brush to apply a thin layer of rockwool fibers onto the burner Do not use the entire bag of rockwool Use o...

Page 47: ...re shipped with the appliance 1 Remove the glass see page 39 Remove the logs and embers if installed page 40 2 Remove the burners following the directions below Lift the rear burner slide it to the right and lift it from the firebox The burner has a bracket that inserts over two pins behind the burner When replacing the burner make sure it is properly located Lift the front burner slide it to the ...

Page 48: ...rudes 15 16 23 8mm indicating full insertion use wrench to secure manifold when re attaching orifice d Look here for the orifice identification Apply thread sealant to the LP orifices prior to installation Use the chart below to identify the correct orifices Front Rear NG 49 49 LP 56 57 c Front Burner Orifice Manifold Slide the air shutters to provide access to the orifices Rear Burner Orifice 15 ...

Page 49: ...he logs and embers Replace the glass 6 Remove the control panel to access the gas control valve The stepper motor adjustable regulator has an installation sheet included with it make sure to follow all of the directions Place the stepper motor on the gas control valve see Figure 1 MAKE SURE IT IS CORRECTLY ORIENTED Secure using the screws included with the motor see Figure 2 tighten to 25 Lb inche...

Page 50: ...stand Remove the rear air deflector two screws hold it in place Remove the exhaust restrictor 4 screws hold it in place Remove the screw holding the accent light assemblies in place Re position the assemblies so they are laying flat this allows the rear fireback to install d c a Remove and discard the hearth plate Place the rear fireback in place The side fireback holds the rear fireback in place ...

Page 51: ...y Box Manual On Off Accent Light s 3 Amp Fuse Optional Blower s 3 Amp Fuse Appliance Ground Accessory Power Appliance Ground Green Orange Yellow Green White Blue IPI CPI JUMPER WIRE Blue Pink Power In TOP 4 AA Batteries Black Red Yellow Orange Yellow Flame Detect Black Red Purple Grey Black White Green Integrated Fireplace Control IFC 3 15A FUSE White Black White Black Black Black White White ...

Page 52: ...structions 47 Mantel Requirements 35 Rear Vent Configuration with Horizontal Termination no vertical rise 26 Rear Vent Configuration with Horizontal Termination with vertical rise 27 Rear Vent Configuration with Vertical Termination 28 Recommended Installation Procedure 7 Rock Wool Placement 46 Safety Warnings 4 Screen Removal 38 Standoff and Drywall Support Preparation 11 Steps for Finalizing the...

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