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Transport, Installation, Commissioning

TNL12.2

DTE070EN - 15.09.2021

Installation plan

DD

AA

CC

BB

Installation items - load distribution TNL12.2

Installation items

A

B

C

D

Max. static load (kN)

5.0

9.7

3.5

6.9

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Summary of Contents for TNL12.2

Page 1: ...DTE070EN 15 09 2021 09 21 Ru Transport Aufstellung Inbetriebnahme 20187889 Transport Installation Commissioning TNL12 2 OPERATING INSTRUCTIONS Transport and installation ...

Page 2: ... word on copyright This document is protected by copyright and was originally compiled in German The duplication and distribution of this document or parts thereof is prohibited without prior consent of the copyright owner and any violators will be prosecuted All rights including the right to translate are reserved Copyright by INDEX Werke GmbH Co KG ...

Page 3: ...provided 13 Pumps and tanks 13 Customer site attachment of a local extraction system 13 Power supply 14 Main circuit breaker 14 External data transfer 14 Chip disposal 15 Disposal of used operating materials 15 Observing the ground and wastewater regulations 15 Transporting the machine Transporting the machine 17 17 Delivery of the machine 17 Dimensions and weights 18 Machine TNL12 2 18 Cooling lu...

Page 4: ...at work area door 40 Connecting the machine to central suction unit 41 Shutoff valve for fire protection 41 Indicator lamp 43 Installing configuration levels and additional equipment Installing configuration levels and additional equipment 45 45 Transporting and installing the cooling lubricant unit 45 Installing the cooling lubricant unit 46 Sealing of cooling lubricant unit machine 47 Connecting...

Page 5: ...e machine 57 57 Preparing the machine for transport 57 Transport locks on the machine 57 Locations of the axes for attaching the transport locks 57 Drain the hydraulic tank before transport 58 Seal disconnected hose lines or pipelines 58 Corrosion protection 58 Transporting the machine with a truck 59 Loading guard 60 ...

Page 6: ...6 Transport and installation TNL12 2 DTE070EN 15 09 2021 Table of Contents ...

Page 7: ... even death This symbol warns against a direct imminent danger from electric ity Failure to observe this danger warning may result in severe health impairment such as perilous injury and even death This symbol indicates important notes for the proper operation of the machine Failure to observe this information may result in dam age to or malfunction of the machine or its components Safety instruct...

Page 8: ...8 Transport TNL12 2 DTE070EN 15 09 2021 Safety ...

Page 9: ...ion Commissioning TNL12 2 DTE070EN 15 09 2021 Installation plan Installation plan TNL12 2 simplified The corresponding installation and layout plan must be requested before the machine is installed Example shown 10011216412 ...

Page 10: ...Transport Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Installation plan D D A A C C B B Installation items load distribution TNL12 2 Installation items A B C D Max static load kN 5 0 9 7 3 5 6 9 ...

Page 11: ...f the ma chine from the unloading site to the installation site Take the size dimensions and weight of each unit into consideration Any obstacles along the transport route from the unloading site to the installa tion site must be eliminated before the machine is delivered Check the transport route for load capacity levelness damaged pavement traverse grooves slopes gradients etc Lifting device Lif...

Page 12: ...ble to open all doors of the machine completely Space for placing blank and workpiece pallets workpiece containers chip trolleys tool trolleys etc Use the installation plan to determine the required space Environmental conditions See Environmental Conditions in the safety instructions If the actual conditions at the installation site differ from these specifications be sure to contact the machine ...

Page 13: ...er Pneumatic connection Operating material to be provided See Chapters Commissioning and Information on operating material Pumps and tanks A simple pump is sufficient to extract the used cooling lubricant The same pump may be used to fill the cooling lubricant tank however it must be thor oughly flushed with fresh cooling lubricant A robust container is required for collecting the extracted fluids...

Page 14: ...nditions with your local electricity supplier The main circuit breaker is not included in the delivery of the machine It must be installed outside the machine according to DIN EN 60204 1 If a pre transformer is required the main circuit breaker must be installed be fore the pre transformer i e on the primary side The loads to be protected depend on the existing operating voltage For the informatio...

Page 15: ...Disposal of used operating materials The directives and regulations applicable in the country of use must be followed Decide in advance on how to dispose of used operating fluids such as hydraulic fluid lubricating oil and cooling lubricant in an environmentally friendly manner Observing the ground and wastewater regulations The directives and regulations applicable in the country of use must be f...

Page 16: ...16 Transport Installation Commissioning TNL12 2 DTE070EN 15 09 2021 General ...

Page 17: ...te units Certain equipment levels or add on equipment such as chip conveyor bar feed er bar loading magazine etc are usually separate units Chip conveyors usually rest on a transport base for shipping The bar feeder and bar loading magazine are delivered in a special shipping crate Loose parts such as keys tools and fittings are supplied in a separate box which may be included with a separate unit...

Page 18: ...brackets with threaded rods and mortar cartridge 2x Operator tools such as special keys User documentation Dimensions and weights Machine TNL12 2 The weight specifications refer only to the basic machine i e without cooling lubricant unit and workpieces Length Basic machine mm 1900 Depth Basic machine mm 1100 Height Basic machine without signal lamp mm 1600 Weight approx with control cabinet and m...

Page 19: ...ort Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Transporting the machine Machine center of gravity S Center of gravity S Basic machine mm S1 S2 S3 875 805 505 Values may vary slightly S3 S S S2 S S S1 ...

Page 20: ...crane min 3 t capacity Danger from falling machine parts No persons are allowed to remain under suspended loads The lifting device required for proper transport of the machine is supplied with the machine and must be returned to INDEX Werke after the machine has been installed Illustrations show examples t ...

Page 21: ...cover on the top of the machine for screwing in a spacer into which a load ring is mounted If not yet installed remove the cover 1 and screw in the spacer 2 and load ring 3 Illustrations show examples 1 2 3 Remove the two load stands on the left side of the machine and screw the lateral load beam 4 onto these threads If necessary screw in the lateral load ring 3 Illustrations show examples 4 3 ...

Page 22: ...nd attach the two safety hooks 5 to the load rings 3 If necessary the lifting device must be adjusted to match the machine depending on the configuration For this purpose the attachment position of the upper load beam 6 and the position of the load ring 3 on the lateral load beam 4 can be changed Danger from falling machine parts The lifting device may only be adjusted when it is not in use Liftin...

Page 23: ...n the machine unscrew the 4 support feet 1 to the same position and lock them 2 so that the machine can be lowered onto the support feet 1 and the transport carriers transport lugs are free 2 1 Lower the machine slowly and evenly onto the support feet 1 Remove the transport carriers transport lugs Keep the transport carriers transport lugs after removal e g for a new transport or decommissioning R...

Page 24: ...y forklift it must be secured against tipping Attention must be paid to the center of gravity of the machine Place non slip rubber mats on the forks of the forklift truck for transport Lift the machine from the control cabinet side on the transport carriers trans port lugs provided When setting down the machine make sure that the forks are not tilted Technical requirements forklift Lifting force m...

Page 25: ... Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Transporting the machine Move the machine to the installation site by forklift and place it in the de sired installation position Illustrations show examples ...

Page 26: ...support feet 1 to the same position and lock them 2 so that the machine can be lowered onto the support feet 1 and the transport carriers transport lugs are free Example shown 2 1 Lower the machine slowly and evenly onto the support feet 1 Remove the transport carriers transport lugs Keep the transport carriers transport lugs after removal e g for a new transport or decommissioning ...

Page 27: ...ly even and horizontal Attaching the transport casters For transport with transport rollers the support feet must be removed The trolleys must always be parallel to the load Connect the rigid transport casters with a rod Connect the steerable and fixed transport casters with steel cables Fig This will prevent the casters from slipping when being pulling Secure the load with suitable straps Plastic...

Page 28: ...ers transport straps the machine can be set down on transport casters with hydraulic jacks and transported to the installa tion site and or moved to the desired installation position If necessary lift the machine evenly by means of the 4 support feet 1 until the transport carriers transport lugs can be removed Lock the support feet and remove the transport supports transport lugs Example shown 2 1...

Page 29: ...0EN 15 09 2021 Transporting the machine Positioning the hydraulic jacks Risk of crushing on ramps or uneven floors Secure the machine against unintentional rolling away 2 3 hydraulic jacks are needed to lift the machine Attach the hydraulic jacks as shown ...

Page 30: ...hine onto the rigid transport casters Then place the steerable transport caster 2 in the position a provided for this purpose under the machine and carefully lower the machine Make sure that the steerable transport caster rests positively in the center of the turntable Using 2 hydraulic jacks When using two hydraulic jacks lift the machine sides in small steps alternately and always secure the mac...

Page 31: ...070EN 15 09 2021 Transporting the machine Connect the steerable and fixed transport casters with steel cables Move the machine to the installation site or bring it into the desired installa tion position and secure it against unintentional rolling away ...

Page 32: ...32 Transport Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Transporting the machine ...

Page 33: ...ace Place the spirit level on the support surface on the counter spindle 4 The position of the counter spindle corresponds to the position with a trans port lock If necessary move the counter spindle to the position see Axis positions for attaching the transport locks 4 Installation items For installation items A D see Chapter Installation plan The machine is aligned exclusively with the installat...

Page 34: ...actly to 1150 mm main spin dle height so that the chip conveyor can be inserted The maxi mum permissible deviation is 0 5 mm per 1000 mm Only tighten adjusting screw C Secure the adjusting screws with the hexagonal nuts Fastening to the floor Screw the two connection brackets to the machine base positions provided for this purpose the connection brackets must be adjusted at the bottom M16x45 screw...

Page 35: ...he two connection brackets Insert a mortar cartridge and threaded bar M16x250 included in machine accessories The length of the threaded bar may need to be adjusted Follow the documentation of the manufacturer of the mortar cartridge After the mortar cartridge curing time specified by the manufacturer secure the machine to the threaded rods using the hex nuts and washers Tightening torque max 80 N...

Page 36: ...ransport lock During removal all screws of the transport lock must be removed Keep the transport locks after removal e g for renewed transport or decommissioning Locations of the transport locks on the machine Location Part no of the transport lock Main spindle 12069162 Bracket Counter spindle and back working attachment 12069161 Bracket Upper tool carrier and front working attachment 12069130 Bra...

Page 37: ...37 Transport Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Installing the machine Transport lock at main spindle ...

Page 38: ...38 Transport Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Installing the machine Transport lock at counter spindle and back working attachment ...

Page 39: ...39 Transport Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Installing the machine Transport lock at operating panel Upper tool carrier and front working attachment ...

Page 40: ...40 Transport Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Installing the machine Transport lock at work area door ...

Page 41: ...ing oil When operated with cutting oil the machine is fitted as standard with a shutoff valve for fire protection Operating the machine with emulsion If the operator does not have a shutoff valve for fire protection in the central exhaust system it must be installed by the machine manu facturer s service personnel when the machine is installed Mechanical preparation for central and local exhaust s...

Page 42: ...allation Commissioning TNL12 2 DTE070EN 15 09 2021 Installing the machine Adding a local exhaust system without a fire extinguishing system Adding a local exhaust system with a fire extinguishing system or shutoff valve ...

Page 43: ...43 Transport Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Installing the machine Indicator lamp Connect the indicator lamp to the control cabinet if it has been removed during transport ...

Page 44: ...44 Transport Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Installing the machine ...

Page 45: ...ransporting and installing the cooling lubricant unit Follow the manufacturer s documentation Move the cooling lubricant unit to the machine location and lift it off the pallet using suitable lifting equipment and place it on the casters Illustrations show examples Optional chip conveyor with extinguishing nozzle and CO2 tank ...

Page 46: ...ls and additional equipment Installing the cooling lubricant unit Push the cooling lubricant unit from the left side of the machine under the machine 1 then push it to the right until it stops 2 Make sure that the front of the chip conveyor is flush with the base of the machine 3 Contact surface 2 1 3 ...

Page 47: ...ing lubricant unit machine Seal the joint between the cooling lubricant unit and the machine through a sealing lip Adjust the cooling lubricant unit evenly by means of the adjustable feet except for a circumferential gap of 2 mm between the machine and the chip pan 2 mm Circumferential gap Sealing lip Fix the adjustable feet using the lock nuts ...

Page 48: ...water water cooling is realized through a cen tral cooling system the hose connection should be provided with a stopcock or a quick connect coupling to allow cleaning of the chip conveyor Remove the blanking plugs from the connection kits and connect the connection kits to the machine and cooling lubricant unit according to the marking Electrical connection of the cooling lubricant system ...

Page 49: ...r the precise electrical requirements The electrical specifications provided are decisive and binding They must be available to INDEX TRAUB s customer service at any time The machine must be connected to the electrical supply network via the main switch multi wire cable Be sure to observe the clockwise phase sequence for the connection The electrical connection is indicated in the wiring diagrams ...

Page 50: ...50 Transport Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Electrical connection ...

Page 51: ...ion in the document Notes on Operating Materials The required amount of the operating materials to be filled can be obtained from the relevant fluid diagrams The required compressed air is conditioned in a maintenance unit that requires no adjustments Pressure gauges are available to check normal functionality Air consumption Air consumption is influenced by the machine configuration and cycle tim...

Page 52: ...52 Transport Installation Commissioning TNL12 2 DTE070EN 15 09 2021 Pneumatic connection ...

Page 53: ...nt Usually this protective cover is flushed away by the coolant during the operation of the machine To prevent solvent splashes from entering the eyes when cleaning the machine be sure to wear suitable safety gog gles For cleaning the inside of the machine s work area protect your hands and arms by wearing clothes with long sleeves and suitable gloves Risk of injury by sharp machine parts and cutt...

Page 54: ...rams Cooling lubricant unit Replenish cooling lubricant Central lubrication system Check fill level Cooling spindle Check fill level Add on equipment Check fill levels Data loss due to prolonged downtime The machine is functional only after all data has been entered After a prolonged downtime of the machine data may be lost in the RAM In such a case the lost data must be re entered or re loaded be...

Page 55: ...on the NC controller from the machine operating panel Press the Reset key any internally pending error messages are deleted Open and close the work area door The functionality of the door switches must be checked by open ing and closing the work area door Only if the safety devices respond the machine can be started Lock the work area door by pressing the GUARD key The work area door must be manua...

Page 56: ...56 Transport installation commissioning TNL12 2 DTE070EN 15 09 2021 Commissioning ...

Page 57: ...ction Locations of the transport locks on the machine Before refitting the transport locks make sure that the respective screw on surfaces are free of oil and grease Locations of the axes for attaching the transport locks Axis Location Main spindle Sliding fixed headstock operation Z1 233 9 Counter spindle Z4 8 8 Y4 317 0 Upper tool carrier Z2 13 5 X2 115 0 H2 any station Lower tool carrier X1 153...

Page 58: ...nual slide valve emergency stop Seal disconnected hose lines or pipelines To prevent leakage of the remaining cutting oil or cooling lubricant from the lines the disconnected connection kits or pipelines must be sealed with plugs Example shown Connection kits Corrosion protection Before delivery all machines are provided with corrosion protection For every further transport the corresponding corro...

Page 59: ...achine with a truck To avoid heavy impact during transport the truck should have air suspension Example of transporting on a truck loading platform Transport the machine with the control cabinet side on the left in the direction of travel see illustration Example shown Control cabinet Strap Strap Control cabinet ...

Page 60: ... placing non slip rubber mats 9 mm thick between the loading platform and the machine support points Illustrations show examples Truck loading platform Inclined lashing Lashing the machine at an angle on the loading platform with suitable straps see Example of transporting on a truck loading platform For this purpose screw four rotating load rings into the designated threads M24 on the base of the...

Page 61: ......

Page 62: ...INDEX Werke GmbH Co KG Hahn Tessky Plochinger Strasse 92 D 73730 Esslingen Phone 49 711 3191 0 Fax 49 711 3191 587 info index werke de www index werke de ...

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