Transpak MINI-VERTI TP-202MV Operation, Safety & Spare Parts Manual Download

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Original Instruction

TP-202MV

PALLET

TP-202MV
TP-202MVB

(with battery)

SEMI-AUTO

MINI VERTI

/201

Summary of Contents for MINI-VERTI TP-202MV

Page 1: ...Original Instruction TP 202MV PALLET TP 202MV TP 202MVB with battery SEMI AUTO MINI VERTI 07 2017...

Page 2: ...NTS 1 Safety Instructions 1 2 Construction and Units 3 3 General Safety Remarks 5 4 Machine Information 7 5 Operating the Machine 20 6 Adjustment 22 7 Maintenance 23 8 Troubleshooting Guide 28 9 Wirin...

Page 3: ...rds c The strapping machine can only be operated with polypropylene P P strapping do not use polyester PET strapping or polyethylene PE cord strap 2 During Operation a The height of the package should...

Page 4: ...r bypass protective interlocks b An operation manual must remain attached to the machine at all times c Do not alter the equipment or circuitry unless authorized to do so by the manufacturer d Do not...

Page 5: ...e reel core size is 280mm you can take off the center drum to have core size 200mm 4 Body frame group 2 Bandway unit Sword unit RH Bandway ass y 5 Electric control unit 1 Strapping head unit This unit...

Page 6: ...280mm you can take off the center drum to have core size 200mm 4 Body frame group 2 Bandway unit Sword unit RH Bandway ass y 1 Strapping head unit This unit is the most important part of the machine...

Page 7: ...o the machine and make sure that they are always complete and perfectly legible Always make certain that persons being trained and instructed in working on or with the machine are permanently supervis...

Page 8: ...ace a fuse with one with the same style and ratings pay particular attention to matching the specified current Any electrical work performed on the equipment must be conducted by a skilled electrician...

Page 9: ...esigned for use on a nominal 120 230 volt AC circuit and has a grounding plug DANGER Improper installation of the grounding can result in electrocution 4 Machine Information 1 Areas of Application and...

Page 10: ...safety reason please take off the Sword Unit and put it by the machine body when the machine is not operated that is to prevent the people hitting or stepping the Sword Unit and will make the Sword Un...

Page 11: ...dth 9 mm to 15 5 mm 3 8 to 5 8 Strap reel diameter 200 mm 8 Strap reel diameter OPTION 280 mm 11 Width 696 mm 27 4 Depth 2035 mm 80 1 Electrical Requirement AC 110V 220V 230V 240V 50 60Hz 1PH Weight 8...

Page 12: ...to 15 5 mm 3 8 to 5 8 Strap reel diameter 200 mm 8 Strap reel diameter OPTION 280 mm 11 Width 696 mm 27 4 Depth 2459 mm 96 8 Electrical Requirement AC 110V 220V 230V 240V 50 60Hz 1PH Weight 183 kg 40...

Page 13: ...11 5 How to Remove Handle the Machine from the Pallet Two people stand on each side of the machine and remove the machine from the pallet to the floor...

Page 14: ...Plug To be connected to a 110V or 220V 230V 240V source 6 Strap Reel Slide on strap coil here If the reel core is 280mm you can take off the center drum to have core size 200mm 7 Brake Stops the over...

Page 15: ...30V 240V source 6 Strap Reel Slide on strap coil here If the reel core is 280mm you can take off the center drum to have core size 200mm 7 Brake Stops the over rotation of the strap reel 8 Strap Guide...

Page 16: ...tion status of UPS Green light means the power supply of either charging or strapping isn t from the battery but from the power company Red light means the power supply of the operation is from the ba...

Page 17: ...e pushing bar to the terminal of machine Please refer to the illustration 2 Put the pushing bar to the 4 M6 screw holes and then hand tighten the 4 sets of bolts HBS0616N SW06 PW06A 3 Put the pushing...

Page 18: ...o the frame with 2 sets of M8 bolts and washers 5 Tighten the 4 sets of M6 bolts and washers that you just hand tighten on the step 2 6 After fixing the pushing bar fasten the power cord with cable cl...

Page 19: ...LH 1 and Bandway Ass y RH 2 in place by FMS0610 3 c Install the sword to the machine body Fit the sword into the Block 4 at the bottom of the machine until the sword is locked in place Make sure that...

Page 20: ...les and then hand tighten the 4 sets of bolts and washers 3 Put the support bar under the pushing bar and lock it onto pushing bar with 2 sets of M6 bolts and washers 4 Also tighten the support bar to...

Page 21: ...the sword into the Block 4 at the bottom of the machine until the sword is locked in place Make sure that the sword is hitched in with the hook 5 d Plug the connector from battery to UPS 1 Loosen the...

Page 22: ...into the Inner Flange 1 according to the direction mark Then install the Outer Flange 2 and tighten the reel nut handle 3 refer to following drawing A Step 2 Pull out some strap to thread it through t...

Page 23: ...er Switch of UPS a 2 When operate the machine with only battery power press the Reset button d on the UPS for around 3 seconds until the battery starts to supply the power LED turns red 3 Turn main sw...

Page 24: ...hen using 9mm and 12mm strap and the width of band guide should be at 15 5mm when using 15mm strap For B when you install the RH Bandway ass y you need to adjust the position of two nuts in Fig B to s...

Page 25: ...top of the battery clean and dry because dust or humidity could be electric conduction c Be sure to check the connection between the UPS and the battery before charging Check the condition of the pol...

Page 26: ...ve pole of the battery As to the longer wire with black and red wires connect the black wire to the negative pole of the battery and the red wire to the positive pole of other battery connect the othe...

Page 27: ...urrent battery state 3 After 30 seconds UPS would sound Bz Bz continuously for around 10 seconds 4 It takes around 12 hours for charging Note the following points while charging i Avoid water and dire...

Page 28: ...as the tension rollers and the strap guides must be kept free from oil and grease lubricant The lubricant has to be non resinous The lubricant is SAE 30 2 Maintenance Only use original spare parts sup...

Page 29: ...Check heater plate replace and readjust it if necessary Check strap cutter in seal head replace it if necessary Check that connector at wiring loom to printed circuit board is firmly fixed Make machin...

Page 30: ...to a serious jam follow the instructions listed below a Loosen M5 Set screw Part No 5 b Remove Pin Part No 6 then lift Holder Part No 7 and repeat step 1 If this is not successful continue c Remove t...

Page 31: ...the front bar is in the raised position previous cycle has not been completed Turn the power switch off then on again If this does not eliminate the failure adjust the lever for LS1 to allow LS1 to be...

Page 32: ...30 9 Wiring Diagram...

Page 33: ......

Page 34: ......

Page 35: ...PART II CONTENTS 1 Strapping Head Unit 1 2 Bandway Unit 17 3 Reel Unit 21 4 Body Frame Group 25 5 Electric Control Unit 29 6 Battery Unit 34...

Page 36: ...1 T2 1 10014 1 T2 1 10017 1 Strapping Head Group For 110V 9mm 12mm For 220V 9mm 12mm For 240V 9mm 12mm For 110V 9mm 12mm For 220V 240V 9mm 12mm STRAPPING HEAD UNIT 1 1 T2 1 90016 T2 1 90017 Strapping...

Page 37: ...017 REF NO PART NO DESCRIPTION Q TY REMARKS 2 T2 1 20000 Bracket Gruop For 110V 1 SEE PAGE 15 T2 1 20001 Bracket Gruop For 220V 1 SEE PAGE 15 T2 1 20002 Bracket Gruop For 240V 1 SEE PAGE 15 3 LA 50082...

Page 38: ...STRAPPING HEAD GROUP 3 1 1 T2 1 10013 T2 1 10014 1 OF 2...

Page 39: ...uide R 1 3 T2 1 10030 Protect Cover 1 4 T2 1 10040 Fan Support 1 5 T2 1 10050 Spacer 1 6 T2 5 10310 Micro Switch Bracket 1 20 TF 021 B Fan For 110V 1 TF 021 1B Fan For 220V 230V 240V 1 21 T5 1 10110 M...

Page 40: ...46 TA 058 Pull Shaft 1 47 TA 060 Solenoid Shaft 1 48 TA 067 Bar Guide Lid 1 49 TA 069 Press Bar 1 50 TA 071 Return Spring 3 51 TA 072 Spring Hook 1 52 TA 073 Spring Hook 3 53 TA 074 Rear Bar 1 54 TA...

Page 41: ...or Ass y 1 85 TF 002A Micro Switch Bracket Ass y 1 86 TF 003A D C Solenoid Ass y For 110V 1 TF 003A 1 D C Solenoid Ass y 1 TF 003A 1 D C Solenoid Ass y 1 For 220V 230V 240V 87 T5 1 13000 Rear Bar Ass...

Page 42: ...0 1 124 KYA050525 Key 5x5x25 2 125 KYA050530 Key 5x5x30 1 126 PMS0315 PMS M3x15 8 127 PMS0408 PMS M4x8 6 128 PMS0420 PMS M4x20 1 128 PMS0420 PMS M4x20 1 129 PW05 PW M5 2 130 PW06C PW M6 C 8 131 PW08C...

Page 43: ...STRAPPING HEAD GROUP 8 1 1 T2 1 10013 T2 1 10014 2 OF 2...

Page 44: ...0172 Holder 1 11 T2 1 10250 Plate 2 12 T2 1 10102 Bracket 1 14 T2 1 11000 Tube Ass y 1 SEE PAGE 13 15 T2 1 12000 Roller Bracket Ass y 1 SEE PAGE 14 16 T7 3 20200 Spacer 1 17 T6 1 72140 Spring 1 18 TB...

Page 45: ...TB 183 Spring 1 48 TB 184 Stop Bracket 1 49 TB 186 Spring 1 50 TB 187 Spring 1 51 TB 189 Retainer 1 52 TB 192 Roller 1 53 TB 193 Cover 1 54 TB 199 Pin 1 56 TB 203 Guide 1 57 TB 205 Guide 1 58 TB 206...

Page 46: ...6 Snap Ring E 6 1 83 PMS0416 FMS M4x16 2 84 FLG06 FLG M6 6 85 FMS0406 FMS M4x6 2 86 FMS0408 FMS M4x8 8 87 HB06100 HB M6x100 1 88 HB0680 HB M6x80 1 89 HBS0416 HBS M4x16 2 90 HBS0440H HBS M4x40 H 2 91 H...

Page 47: ...50538 Key 5x5x38 1 109 PMS0410 PMS M4x10 3 110 PMS0412 PMS M4x12 2 112 PW04 PW M4 3 113 PW05 PW M5 6 114 PW06A PW M6 A 13 115 RR32 Snap Ring H 32 1 116 SP0414 Spring Pin 4x14 1 117 SP0520 Spring Pin 5...

Page 48: ...Retainer 1 12 TB 250 Tube A 1 13 TB 251 Tube B 1 14 TB 263 Tube 1 51 BR6002ZZ Bearing 6002ZZ 1 52 BR6005ZZ Bearing 6005ZZ 1 53 HBS0512 HBS M5 12 1 54 HN05 HN M5 1 55 RR32 Snap Ring H 32 1 56 SW05 SW M...

Page 49: ...50081 Label LS 2 1 51 BR608ZZ Bearing 608ZZ 1 52 BR635ZZ Bearing 635ZZ 1 53 ER06 Snap Ring E 6 1 54 HBS0525H HBS M5 25 H 1 55 HBS0616 HBS M6 16 2 56 HN04 HN M4 3 57 HN05 HN M5 1 58 HN06 HN M6 3 59 PMS...

Page 50: ...BRACKET GROUP 15 1 2 T2 1 20000 T2 1 20001...

Page 51: ...r 220V 50HZ 1 TF 001 1B Motor For 220V 60HZ 1 TF 001 2 Motor For 240V 50HZ 1 TF 001 B Motor For 100V 50 60HZ 1 14 TF 022 Washer 1 15 TF 028 Fan 1 17 TF 044 Start Capacitor 220V 50HZ 1 TF 045 Start Cap...

Page 52: ...11002 RH Bandway Ass y For 15 5mm 51 HBS0650N HBS M6 50 N 52 PW06A PW M6 A 53 HN06 HN M6 1 1 1 2 2 1 T2 2 10000 Sword Group 1 SEE PAGE 18 T2 2 90000 Bandway Unit For 12mm 1 T2 2 90001 T2 2 90002 Band...

Page 53: ...SWORD GROUP 18 2 1 T2 2 10000...

Page 54: ...Bandway Ass y 1 11 T2 2 10150 Front Bandway Rack 1 20 T6 2 11140 RH Bandway Flap Pin Rear 4 21 T6 2 11150 RH Bandway Flap Spring 4 22 T6 2 11160 RH Bandway Flap Pin Front 4 23 T7 1 10310 Spring 1 51 F...

Page 55: ...12mm RH Bandway Ass y For 9mm T6 2 11000 T6 2 11001 T6 2 11002 4 T6 2 11140 RH Bandway Flap Pin Rear 5 T6 2 11150 RH Bandway Flap Spring 6 T6 2 11160 RH Bandway Flap Pin Front 1 1 1 2 2 2 RH Bandway A...

Page 56: ...F NO 1 Reel Control Group For 200mm PART NO T6 4 20002 DESCRIPTION REMARKS Q TY 1 SEE PAGE 22 2 Stopper TL 023 1 3 Bolt TL 024 1 4 HN M8 HN08 2 5 SW M8 SW08 1 6 PW M8 C PW08C 1 REEL UNIT 21 3 T2 4 900...

Page 57: ...REEL CONROL GROUP 22 3 1 T6 4 20002...

Page 58: ...ge 1 11 TC 014 Outer Flange 1 12 TC 015 Protector 1 14 TC 020 Pin 1 15 TC 021 Split Pin 1 16 TC 024 Brake Adjuster 1 17 TC 025 Spring 1 18 TC 045 1 Fixing Brake Lining Bracket 1 19 TC 050 Lining Holde...

Page 59: ...003ZZ 2 52 ER04 Snap Ring E 4 2 53 ER19 Snap Ring E 19 1 54 HB0816 HB M8x16 1 55 HBS0525H HBS M5x25 H 1 56 HBS0616 HBS M6x16 2 57 HBS0825 HBS M8x25 3 58 HN05 HN M5 2 59 HN06 HN M6 2 61 SW08 SW M8 3 63...

Page 60: ...REF NO 1 Body Frame Group For TP 202MV PART NO T2 5 10320 DESCRIPTION REMARKS Q TY 1 SEE PAGE 25 T2 5 10330 Body Frame Group For TP 202MVB 1 SEE PAGE 25 BODY FRAME GROUP 25 4 T2 5 10320 T2 5 10330...

Page 61: ...BODY FRAME GROUP 26 4 1 T2 5 10320 T2 5 10330...

Page 62: ...12 T2 5 10240 Pushing Bar Only TP 202MV 1 13 T2 5 10260 Caster Bracket Only TP 202MV 2 14 T2 5 10280 Pushing Bar Support Only TP 202MV 1 18 T2 3 10260 Roller 1 19 LA 30070 Label 1 20 T2 1 10260 Bolt...

Page 63: ...FRAME GROUP T2 5 10320 T2 5 10330 REF NO PART NO DESCRIPTION Q TY REMARKS 60 SW08 SW M8 Only TP 202MV 8 61 PW08C PW M8 C Only TP 202MV 8 62 PW06A PW M6 A Only TP 202MV 4 63 HN5 8 HN 5 8 2 64 SW16 SW...

Page 64: ...T2 6 90003 Control Group For 220V 1 T2 6 90004 Control Group For 240V 1 T2 6 20004 Electric Group For 220V T2 6 20005 Electric Group For 240V T2 6 10012 T2 6 10011 Heater Transformer Ass y Heater Tran...

Page 65: ...HEATER TRANSFORMER ASS Y 30 5 1 T2 6 10002 T2 6 10003...

Page 66: ...6 10021 Wire Ass y For TP 202MVB 1 3 T5 4 10310 Earth Plate 5P 1 4 TF 015 Terminal Bracket 1 5 TF 016 Cover 1 8 TF 023A Heater Transformer Ass y For 110V 1 TF 023A 1 Heater Transformer Ass y 1 For 22...

Page 67: ...ELECTRIC GROUP 32 5 2 T2 6 20003 T2 6 20004...

Page 68: ...merica Plug 1 7 LA 10012 Label 1 8 TK 001 Main Power Switch 1 9 TG 002 Variable Resistor 1M 2 10 TG 003 Knob 1 11 TG 004 Reset Push Button Switch 1 12 TG 005 Feed Push Button Switch 1 12 TG 005 Feed P...

Page 69: ...REF NO 1 Battery Group For 220V 230V 240V PART NO T2 6 40000 DESCRIPTION REMARKS Q TY 1 SEE PAGE 36 T2 6 40001 Battery Group For 110V 1 SEE PAGE 36 BATTERY UNIT 34 6 T2 6 90007 For TP 202MVB...

Page 70: ...BATTERY GROUP 35 6 1 T2 6 40000 T2 6 40001 For TP 202MVB...

Page 71: ...0 UPS Transformer For 110V 1 9 T2 6 30420 UPS Wire Transformer Output 1 10 T2 6 40011 Battery Frame 1 11 T2 6 40020 Battery Cover 1 12 T2 6 30230 UPS Outlet Europe 1 T2 6 30231 UPS Outlet America 1 13...

Page 72: ...S0508N TMS M5x8 N 8 41 TMS0512N TMS M5x12 N 4 42 TMS0608N TMS M6x8 N 4 43 TMS0412N TMS M4x12 N 5 45 HN04 HN M4 2 46 HN08 HN M8 4 47 HB0825 HB M8x25 4 48 PW08A PW M8 A 8 49 T2 6 30052 UPS Ass y For 110...

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