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TransAct Ithaca 800 Series, Maintenance Manual

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TransAct Ithaca 800 Series Maintenance Manual Download Page 35

Assembly/Disassembly

Series 800 

Maintenance Manual

Mar-03

Rev C

Page

Confidential Information: Not for Distribution.

27

Remove PCB Cover Plate from Printer Mechanism Assembly

Figure 19; Remove PCB Cover Plate

1.

 

Loosen completely the four (4) thumbscrews that retain the PCB Cover Plate.

2.

 

Lift the PCB Cover Plate away from the Printer Mechanism Assembly.

3.

 

Unplug the Ticket Low Sensor Assembly form the Main Controller PCB.

4.

 

Repeat the steps in reverse to re-install the PCB Cover Plate.

Summary of Contents for Ithaca 800 Series

Page 1: ...800 Series Models 850 860 PN 85 03670 Rev C Mar 03...

Page 2: ......

Page 3: ...Mar 03 Rev C Page Confidential Information Not for Distribution i Change History Rev A Initial Release Rev B Page 36 added Item 14 85 04169 Rev C Updated disclaimer...

Page 4: ...change without notice No part of this document may be reproduced stored or transmitted in any form or by any means electronic or mechanical for any purpose without the express written permission of Tr...

Page 5: ...s Ithaca Facility 3 SERIES 800 SPECIFICATIONS AND REQUIREMENTS 4 Series 800 Model Functionality Descriptions 4 Standard Features 4 Optional Features 5 Dimensions 6 Interface 6 Printer 6 Printer Envir...

Page 6: ...ing Tickets into Feeding Mechanism 20 Removing Loaded Tickets 21 Cleaning the Print Head 23 CHAPTER 7 ASSEMBLY DISASSEMBLY 24 Precautions for Disassembly 24 Necessary Tools 24 Model 850 OEM Variations...

Page 7: ...Breakdown and Locations 14 Figure 9 Open Close Position Audible Alarm 15 Figure 10 Serial Communication PCB Location and Connector Info 17 Figure 11 Bezel Lamp Connector Location and Connector Informa...

Page 8: ......

Page 9: ...may be purchased separately For more information concerning the warranty options please contact the Sales Department at TransAct s Ithaca facility You are responsible for insuring any product returned...

Page 10: ...ou call please have the following information at hand The Model Number and Serial Number of the printer A list of any other peripheral devices attached to the same port as the printer What application...

Page 11: ...ional information about the 800 Series or send in a printer for service To order supplies receive information about other Ithaca products or obtain information about your warranty contact the Sales De...

Page 12: ...tional difference between the Model 850 and the Model 860 printers As an option the Model 860 incorporates a void and reprint sensor that verifies the integrity of the barcode The Model 860 can automa...

Page 13: ...irements Series 800 Maintenance Manual Mar 03 Rev C Page Confidential Information Not for Distribution 5 Modular Interface PCB Audible Buzzer Optional Features 400 and 600 count ticket trays Void and...

Page 14: ...tup H 4 0 101 60 mm W 4 46 113 3 mm D 11 25 285 75 mm 600 ticket setup H 5 5 139 70 mm W 4 46 113 3 mm D 11 25 285 75 mm Weight 5 3 lbs Interface Type Bi Directional serial RS 232 using transmit recei...

Page 15: ...io Test Standards FCC 47CFR Part 15 Class A EN 55022 Class A ESD IEC 1000 4 2 6kv direct discharge and 8kv air discharge Radiated RF IEC 1000 4 3 3 v m from 27 MHz to 1 GHz Fast transit burst IEC 1000...

Page 16: ...line 30 min No of Elements 500 dots in line Print Width 62 5 mm 2 46 Data Buffer 8K Memory 256K EPROM 128K RAM Ticket Specifications Dimension same size as US dollars Ticket Width 65 75mm 2 56 03 Tic...

Page 17: ...r approved equivalent Thermal sensitive layer facing down Thermal sensitive side to be coated for wear characteristics Quantities Available Fan folded stacks of 200 400 and 600 tickets Design Envelope...

Page 18: ...must be in thermal paper compatible ink Black Dot Position The back of the ticket is used for the Black Dot Top of Form indicator For the printer to sense when a ticket has been indexed to the printi...

Page 19: ...eading edge of the ticket not near the perforation of the next ticket If the top ticket on the stack has the back facing upward the perforation attaching the next ticket will be toward the front of th...

Page 20: ...ing Requirements Page Rev C Mar 03 Confidential Information Not for Distribution 12 Mounting Requirements Chassis Mounting to Final Product Bottom 4x M4x 0 7 press nuts 4x 180 thru holes Figure 6 Oute...

Page 21: ...nism Mounting points Series 800 printers are designed to accomodate a customer supplied bezel assembly that is mounted following the hardware and mounting dimensions as listed The following drawing sh...

Page 22: ...will detect when the number of tickets reaches below 30 35 tickets The paper low status will be reported on the status byte when a status requested is issued by the host Top of Form Sensor A Top of Fo...

Page 23: ...SE POSITION sensor to determine if the Printer Mechanism Assembly is in the full racked position If the Printer Mechanism Assembly is not in the fully racked position then the printer status LED will...

Page 24: ...the status of the printer If a customer supplied Bezel is installed the status of the Bezel will be identical to the LED The following table lists the different LED indications and provides a brief de...

Page 25: ...rface connector is a 14 position Molex Minifit Jr part number 39 30 1400 and will mate with Molex part number 39 01 2140 or equivalent Refer to Table 3 for pin connections Figure 10 Serial Communicati...

Page 26: ...s Input Buffer 8 192 bytes These communications settings may be altered only through the use of special printer configuration software Contact TransAct for availability Bezel Lamp Connector The bezel...

Page 27: ...igure 12 Series 800 Electrical Operations Diagram Main Controller Board T icket Taken Sensor Paper Low Sensor Head Up Switch T O F Sensor Bezel Lamp Connector Interface PCB Thermal Print Head Paper Fe...

Page 28: ...M sensor the ticket will be automatically fed into the Printer Mechanism Assembly Figure 13 Ticket Loading and Ticket Feed Mechanism Loading tickets into the ticket supply box Refer to the label on pr...

Page 29: ...platen cover assembly can be rotated up towards the front of the printer This will allow an opening that provides space to clean the printhead check the printer for ticket jams or prepare the paper pa...

Page 30: ...oading Tickets from the Printer using the feed button 1 Pull printer mechanism assembly out of the slide chassis until it stops in the open position 2 Separate ticket currently loaded in the platen as...

Page 31: ...ning card Figure 16 Cleaning the Printhead 1 Press the feed button or open the plastic actuator latch and remove all tickets from ticket feed path to expose the print head 2 Press the green label to r...

Page 32: ...rface Necessary Tools The M850 printer is designed to be disassembled into its major sub assemblies without the need for any tools Use a 2 Phillips Screwdriver to disassemble the Interface PCB Model 8...

Page 33: ...y out of the Outer Chassis as you would a filing cabinet Figure 17 Racking Unpacking the Printer Mechanism Assembly 1 If the Printer Mechanism Assembly is removed from the Outer Slide Chassis the 30 p...

Page 34: ...Tray from the Main Printer Assembly Figure 18 Removing Ticket Tray 1 Lift on back of Ticket Tray to remove it It will unsnap from the printer without the need for tools 2 To re install the Ticket Tra...

Page 35: ...from Printer Mechanism Assembly Figure 19 Remove PCB Cover Plate 1 Loosen completely the four 4 thumbscrews that retain the PCB Cover Plate 2 Lift the PCB Cover Plate away from the Printer Mechanism A...

Page 36: ...m the Controller PCB Assembly 2 Firmly grasp the sides of the Print Mechanism and rotate it towards the rear of the Print Mechanism Assembly It will unsnap from two 2 leaf springs holding it in place...

Page 37: ...istribution 29 Remove Controller PCB Assembly from Printer Mechanism Assembly Figure 21 Removing Controller PCB Assembly 1 Remove install Controller PCB Assembly by unsnapping snapping it from onto th...

Page 38: ...03 Confidential Information Not for Distribution 30 Remove Interface PCB Assembly from Outer Slide Chassis Figure 22 Remove Interface PCB Assembly 1 Remove Interface PCB Assembly from Outer Slide Chas...

Page 39: ...embly No Description standard parts Part No History 1 Print Mech Assy STD RM034647 01 1 Print Mech Assy RAP R85 00525 2 Assy Serial Outer Slide R85 00524 2 Assy Netplex Outer Slide RM034648 01 3 Tray...

Page 40: ...ring M068271 01 6 Guide Rear Paper M068312 02 7 Harness Assy Motor and Switch RM034654 01 8 Printhead Thermal M067832 03 9 Ring Retaining 520 9800002 10 Screw 2 28X7 16 Ph Phl Selftap M067908 01 11 Sc...

Page 41: ...No History 1 Assy RS232 Interface PCB 85 03526 1 Assy Netplex Interface PCB E030062 01 2 Chassis Outer M068258 01 3 Screw M4X0 7X6 Ph M066711 04FLRX 4 Guide Slide Rail M068275 01 5 Nut M3 Hex w Lockwa...

Page 42: ...History 1 Assy Controller PCB E030063 01 2 Chassis Inner Slide M068259 02 3 Harness Assy 3 3 Straight M034653 01 4 Assy PCB Cover Plate R85 03677 5 Plunger Slide M068262 01 6 Spring Compression Plung...

Page 43: ...story 1 Plate PCB Cover M068261 01 2 Sensor Assembly Paper Low RM034658 01 3 Nest Sensor 85 03531 4 Screw M3X0 5X10MM Ph Phl Sems M067831 02 5 Window LED M068326 01 6 Ring 187 dia Push on Retaining M0...

Page 44: ...Press To Open 85 00549 3 Retainer E Ring 520 9800003 4 Label Green Dot 85 00550 5 Assy Platen and Gear RM034651 01 6 Assy Top of Form Sensor RM034657 01 7 Assy Latch Shaft M034660 01 8 Bearing platen...

Page 45: ...formation Not for Distribution 37 Read After Print RAP Option No Description standard parts Part No History 1 Assy RAP Sensor Tip R85 03499 2 Assy RAP PCB Harness R85 00533 3 Screw M3X16MM 98 2034 4 S...

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