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WTK-SVN001-EN

9

Gas Leakage Inspection

Gas Leakage Inspection

After charging with refrigerant,
it is necessary to check gas leakage.
Inspecting gas leakage should be
done with special precaution. If there
is any leakage that we are unable to
find, afterwards the system would be
damage. For example, if R22
refrigerant loses, cooling coil will be
frozen. There are so many methods to
inspect leakage, but the easiest and
the most economical way is to use
nitrogen gas detector and bubble of
powder detergent per the following
steps:-

• Prepare nitrogen tube with pressure

regulator and pressure gauge or
manifold gauge.

• Open service valve cover (at the

suction side).

• Connect gauge line to the nitrogen

tank, but do not open nitrogen
valve at the nitrogen tank.

• Check out brazing track and all

valves such as flare union.

• Connect the other tails of gauge

line to the service valve (at the
suction side).

• Slowly open nitrogen valve,

let pressure gradually increase until
250 pound/square inches, then put
bubble of powder detergent around
all connected joints, notice any
leakage. Fix the leakage, if any.
If there is no leakage, leave 1-2 hours
to check whether the pressure stays
the same. If the pressure is still
reducing, we need to check leakage
again. Finally, release nitrogen gas
in order to make refrigerant system
to be under vacuum.

Caution

• Do not fully open nitrogen valve to

250 psig because valve may be
damage.

• Do not forget to check the leakage

at the access valve both at the
liquid line and at the suction line.

Summary of Contents for WTK530

Page 1: ...stallation Manual WTK SVN001 EN Split Water Cooled Condensing Units 7 000 60 000 Btu h WTK Series 50 Hz 50Hz Models Cooling Only WTK507 WTK509 WTK512 WTK518 WTK524 WTK530 WTK536 WTK048 WTK060 April 20...

Page 2: ...e is discovered send a registered letter of protest to the carrier within 7 days of delivery and notify the dealer Warranty Warranty is based on the general terms and conditions by country The warrant...

Page 3: ...5 Refrigerant Tube Size Selection 5 Connection of Refrigerant Tubing Flaring and Brazing Procedure 6 Water Pipe Connection 8 Gas Leakage Inspection 9 Air Evacuation and Refrigerant Charge 10 Wiring a...

Page 4: ...are specified in Product Catalogs Digit No 7 Major Development Sequence Digit No 8 Electric Power Supply Characteristics A 220V 1ph 50Hz or 200 220V 1ph 50Hz B 240V 1ph 50Hz or 220 240V 1ph 50Hz 1 22...

Page 5: ...ne Liquid Line Suction Line WTK507 1 4 3 8 1 4 3 8 1 4 3 8 1 4 1 2 1 4 1 2 WTK509 1 4 3 8 1 4 3 8 1 4 3 8 1 4 1 2 1 4 1 2 WTK512 3 8 5 8 3 8 5 8 3 8 5 8 3 8 5 8 3 8 5 8 WTK518 3 8 5 8 3 8 5 8 3 8 5 8...

Page 6: ...tube to the required length with a tube cutter It is recommended to cut approx 30 cm 50 cm 12 to 20 longer than the tubing length you estimate 2 Hold each tube downward when cutting remove burrs at th...

Page 7: ...Figure 8 Tube connector straight Expand copper tube with the tube enlarging tool Figure 9 4 Clean copper tube surfaces both inside and outside before connection expansion or brazing 5 Insulate the ent...

Page 8: ...25 4 mm steel pipe and pipe connector 1 inch 25 4 mm PVC pipe or copper pipe and pipe connector Equipment used 1 Tee 1 Plug 3 90o Elbow 1 152 mm Nipple 2 50 mm Nipple 1 1 NPT to PVC or copper adapter...

Page 9: ...side Connect gauge line to the nitrogen tank but do not open nitrogen valve at the nitrogen tank Check out brazing track and all valves such as flare union Connect the other tails of gauge line to the...

Page 10: ...liquid line until pressure of the liquid line is around 120 150 psig Don t forget to evacuate air from liquid line before Turn on evaporator and condensing unit Fill up the refrigerant into suction li...

Page 11: ...the wiring diagram To inspect system before test run After finished installing air conditioning all system shall be inspected before starting Check that all brazings are correctly made Check that uni...

Page 12: ...ND GROUNDING OF NOTES 2TC AVAILABLE IN OPTIONAL MODEL RD RED BLK BLACK COLOR CODE TERMINAL BOARD BY FACTORY TERMINAL LPCO LOW PRESSURE CUT OUT HPCO HIGH PRESSURE CUT OUT TERMINAL BOARD BY OTHER TC TIM...

Page 13: ...RMALLY OPEN FACTORY WIRING FIELD WIRING CAPACITOR CPR COMPRESSOR LEGEND HPCO HIGH PRESSURE CUT OUT LPCO LOW PRESSURE CUT OUT TERMINAL COIL C1 TC BLK BLACK RD RED COLOR CODE YL YELLOW 2 POWER WIRING AN...

Page 14: ...E SUCTION LINE POWER SUPPLY 3 4 In 3 4 FTP DRAIN PIPE DOMESTIC MODEL REFRIGERANT CONNECTION SIZE In WATER LIQUID SUCTION CONNECTION SIZE In WTK507 509 1 4 3 8 3 4 WTK512 518 3 8 5 8 3 4 EXPORT MODEL R...

Page 15: ...POWER SUPPLY 5 8 In 3 4 FTP DRAIN PIPE DOMESTIC MODEL REFRIGERANT CONNECTION SIZE In WATER LIQUID SUCTION CONNECTION SIZE In WTK524 530 3 8 5 8 3 4 WTK536 3 8 3 4 3 4 WTK048 060 1 2 7 8 7 8 EXPORT MOD...

Page 16: ...mprovement it reserves the right to change design and specifications without notice Trane Thailand 7th Floor Ploenchit Center Building 2 Sukhumvit Road Klongtoey Bangkok 10110 Amair Limited 35 Mu 8 Po...

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