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TRANE

®

Operation / Start-Up

9

Check the liquid line sight-glass.
Presence of bubbles indicates
possible shortage of refrigerant or
dirty liquid line filter driers.
A noticable temperature drop
across the filter driers (more than 5
deg. 

0

F) indicates dirt or obstruction

in the filter driers.  Replace filter drier
if necessary.

Monthly maintenance

Inspect unit air filter.  Clean or
replace if filters are dirty and
blocking airflow.
Inspect coils for excess moisture or
icing.  Icing may be due to restricted
air flow or shortage of refrigerant
flow across the coil.
Check condensate flow though
drainpipe. Remove any obstructions
or algae if found.
Check tension and condition of fan
belts.

Inspect fan motor for proper
lubrication.
With power disconnected, manually
rotate the fan wheel to check for
obstructions in the housing.
Check alignment of fan assembly
sheaves.  Tighten setscrews for their
proper torques.

Annual maintenance

Check and tighten all setscrews,

bolts, locking collars and sheaves.
Inspect, clean and tighten all
electrical connections.
Inspect the TXV sensing bulbs for
cleanliness, good contact with
suction line and insulated from
ambient.
Check superheat setting of TXV.  It
should be 11

0

F to 14

0

F.(6-8

0

C)

Drain the condenser water system
and throughly inspect for fouling.
Clean the condensers.

Note: Belt tensions should be
checked and adjusted at least twice
during the first few days of new belt
operation.

Weekly maintenance

Six month interval

Required Unit Service

Envelope

The following summarizes the envelope
around each unit size which is required
for proper service access.  The
assumption in establishing these
service envelopes are listed below:
1.

2.

Adequate service clearance has NOT
been left for the following: (It is unlikely
these service procedures will be
needed).
* Condenser cleaning using the brush

Service envelopes shown are
assumed to be the absolute
minimum space required to service
a unit.  It is suggested that unit-to-
wall clearance on all sides be
900mm, except where more room is
already specified; this will allow
easier access to all components for
general unit servicing.
Room for general maintenance of
fans and refrigerant components
was considered.  Also the minimum
room required to remove fans, fan
motors and compressor servicing is
considered.  Cleaning of the
condenser waterside tubes must be
accomplished by the use of a flexible
type brush cleaning machine.

with a straight rod.

* Relining condensers.
* Relining evaporator coils.
* Replacing evaporator coils.
* Shaft removal.

3.

4.

The clearance specified on the unit
control panel side is the clearance
which is required for general unit
servicing and not that which is
required by local electrical codes.
The required control panel clearance
must be determined by the applicable
codes in that region.
Refer to the unit dimension al data
for recommended clearance.

Summary of Contents for WCVS 12H

Page 1: ...ion Operation Maintenance Self Contained Water Cooled Air Conditioners WCVS SVX01A EN Aug 2012 Models WCVS 270 WCVS 330 WCVS 400 WCVS 470 WCVS 530 WCVS 600 WCVS 660 WCVS 730 WCVS 800 WCVS 900 WCVS 12H...

Page 2: ......

Page 3: ...he shipment Take photos of the damage material if possible Notify the carrier immediately by phone and registered mail Notify the local Trane Sales Office Concealed damage must be reported within 15 d...

Page 4: ...al Specification General Information Installation Operation Start up Coil Condenser Cleaning Trouble Analysis Guide Electrical Data Electrical Wiring Unit Dimensions Wiring Diagram Schematic Wiring Di...

Page 5: ...ory Minor Design Sequence C Double Wall PU Panels Standard on all models Introduction of FUJI Starter Factory Installed Options X None Installed Motor kW Refrigerent Type A R22 B R407c Future Use Serv...

Page 6: ...TRANE General Specification WCVS 270 12H 2...

Page 7: ...TRANE 3...

Page 8: ...e unit weights may be unevenly distributed Unit weights are provided in the general specification WARNING To prevent injury or death and unit damage observe handling cautions and procedures given in F...

Page 9: ...all a condenser main and standby water pump cooling tower pressure gauges strainers and all components for waterside piping All field installed piping must conform to applicable local codes Recommende...

Page 10: ...M Water Pressure Drop Ft H20 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 Water Pressure Drop Psi 96 96 96 Condenser 35 T Pressure Drop Vs GPM 2 31 3 31 4 31 5 31 6 31 7 31 8 31 9 31 10 31 11 31 12 31 13 3...

Page 11: ...60 70 80 90 100 110 120 130 140 150 160 170 180 GPM Water Pressure Drop Ft H20 0 1 0 6 1 1 1 6 2 1 2 6 3 1 3 6 4 1 4 6 5 1 5 6 Water Pressure Drop PSIG 96 96 96 96 Condenser Pressure Drop Vs GPM WCVS...

Page 12: ...n the Zone Sensor Thumbwheel to desired temperature setting Operation Unit start stop controls are provided on the facia of the unit mounted control box Unit is operated by pressing the START botton w...

Page 13: ...hould be checked and adjusted at least twice during the first few days of new belt operation Weekly maintenance Six month interval Required Unit Service Envelope The following summarizes the envelope...

Page 14: ...ype NFPA 90A and Residence Type Warm Air Heating and Air Conditioning Systems NFPA 90B or as perapplicable local codes Make duct connections to the unit with a flexible material such as heavy canvas I...

Page 15: ...TRANE Operation Start Up 11 Figure 4 Fan Duct Layout Comment Figure 5 A A A A R 6o minimum A A...

Page 16: ...d be provided or approved by the chemical supply house Caution Do not clean the refrigerant coil with hot water or steam The use of hot water or steam as a refrigerant coil cleaning agent will cause h...

Page 17: ...enser If condenser in changed Air in system Moisture in system Bad compressor Service valve closed if any Recover Re evacuate Re charge Recover Re evacuate Re charge or add refring Remove restriction...

Page 18: ...380 415V 3Ph 50Hz Over Size Fan Mtr 380 415V 3Ph 50Hz Over Size Fan Mtr 380 415V 3Ph 50Hz Over Size Fan Mtr 380 415V 3Ph 50Hz Over Size Fan Mtr 380 415V 3Ph 50Hz 380 415V 3Ph 50Hz Compr 1 Compr 2 Com...

Page 19: ...WIRING TO THE COMPRESSOR TERMINALS ARE CONNECTED IN THE CORRECT PHASE SEQUENCES PLEASE REFER DIAGRAM ON FIGURE 6 Figure 6 Scroll Compressors Terminal Wiring LINE 1 2 TO BE CONNECTED IN SERIES WITH CON...

Page 20: ...TRANE Unit Dimensions Water Cooled Vertical System WCVS 270 330 16...

Page 21: ...TRANE Unit Dimensions Water Cooled Vertical System WCVS 400 470 17...

Page 22: ...TRANE Unit Dimensions Water Cooled Vertical System WCVS 530 600 660 18...

Page 23: ...TRANE Unit Dimensions Water Cooled Vertical System WCVS 730 800 19...

Page 24: ...TRANE Unit Dimensions Water Cooled Vertical System WCVS 900 12H 20...

Page 25: ...TRANE Wiring Diagram With Starter WCVS 270 330 21...

Page 26: ...TRANE Schematic Wiring Diagram With Starter WCVS 400 22...

Page 27: ...TRANE Schematic Wiring Diagram With Starter WCVS 470 530 23...

Page 28: ...TRANE Schematic Wiring Diagram With Starter WCVS 600 660 730 800 24...

Page 29: ...TRANE Schematic Wiring Diagram With Starter WCVS 900 25...

Page 30: ...TRANE Schematic Wiring Diagram With Starter WCVS 12H 26...

Page 31: ......

Page 32: ...t office WCVS SVX01A EN August 2012 WCVS SVX01A EN February 2009 MALAYSIA R Trane has a policy of continuous product and product data improvement and reserves the right to change design and specificat...

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