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Maintenance

42

 RT-SVX26K-EN

Monthly Maintenance

Before completing the following checks, turn the unit OFF 
and lock the main power disconnect switch open.

Filters

Inspect the return air filters. Clean or replace them if 
necessary. Refer to the unit Service Facts for filter 
information.

Return Air Smoke Detector Maintenance

Airflow through the unit is affected by the amount of dirt 
and debris accumulated on the indoor coil and filters. 

To insure that airflow through the unit is adequate for 
proper sampling by the return air smoke detector, 
complete adherence to the maintenance procedures, 
including recommended intervals between filter changes, 
and coil cleaning is required.

Periodic checks and maintenance procedures must be 
performed on the smoke detector to insure that it will 
function properly. 

For detailed instructions concerning these checks and 
procedures, refer to the appropriate section(s) of the 
smoke detector Installation and Maintenance Instructions 
provided with the literature package for this unit.

Condensate Overflow Switch

During maintenance, the switch float (black ring) must be 
checked to ensure free movement up and down.

Cooling Season

Check the unit’s drain pans and condensate piping to 
ensure that there are no blockages.

Inspect the evaporator and condenser coils for dirt, 
bent fins, etc. If the coils appear dirty, clean them 
according to the instructions described in 

“Condenser 

Coil Cleaning,” p. 42

.

Manually rotate the condenser fan(s) to ensure free 
movement and check motor bearings for wear. Verify 
that all of the fan mounting hardware is tight.

Inspect the F/A-R/A damper hinges and pins to ensure 
that all moving parts are securely mounted. Keep the 
blades clean as necessary.

Verify that all damper linkages move freely; lubricate 
with white grease, if necessary.

Check supply fan motor bearings; repair or replace the 
motor as necessary.

Check the fan shaft bearings for wear. Replace the 
bearings as necessary.

Check the supply fan belt. If the belt is frayed or worn, 
replace it. Refer to 

“Fan Belt Adjustment—Belt Drive 

Units,” p. 41

 for belt replacement and adjustments.

Verify that all wire terminal connections are tight.

Remove any corrosion present on the exterior surfaces 
of the unit and repaint these areas.

Generally inspect the unit for unusual conditions (e.g., 
loose access panels, leaking piping connections, etc.).

Make sure that all retaining screws are reinstalled in 
the unit access panels once these checks are complete.

With the unit running, check and record the: ambient 
temperature; compressor suction and discharge 
pressures (each circuit); superheat (each circuit); 
Record this data on an “operator’s maintenance log” 
like the one shown in 

Table 18, p. 43

. If the operating 

pressures indicate a refrigerant shortage, measure the 
system superheat. For guidelines, refer to 

“Compressor Start-Up,” p. 37

.

Note:

Do NOT release refrigerant to the atmosphere! If 
adding or removing refrigerant is required, the 
service technician must comply with all federal, 
state and local laws.

Heating Season

Inspect the unit’s air filters. If necessary, clean or 
replace them.

Check supply fan motor bearings; repair or replace the 
motor as necessary.

Inspect both the main unit control panel and heat 
section control box for loose electrical components 
and terminal connections, as well as damaged wire 
insulation. Make any necessary repairs.

Verify that the electric heat system operates properly.

Condenser Coil Cleaning

Regular coil maintenance, including annual cleaning, 
enhances the unit’s operating efficiency by minimizing: 
compressor head pressure and amperage draw; 
evaporator water carryover; fan brake horsepower, due to 
increase static pressure losses; airflow reduction.

At least once each year, or more often if the unit is located 
in a “dirty” environment, clean the condenser coils using 
the instructions outlined below. Be sure to follow these 
instructions as closely as possible to avoid damaging the 
coils.

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote 
disconnects before servicing. Follow proper lockout/
tagout procedures to ensure the power can not be 
inadvertently energized. Failure to disconnect power 
before servicing could result in death or serious injury.

Summary of Contents for Voyager YH*150F

Page 1: ...ining Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on...

Page 2: ...ate sections throughout this literature Read these carefully WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTIONs Indicates a poten...

Page 3: ...help assure trouble free operation A maintenance schedule is provided at the end of this manual Should equipment failure occur contact a qualified service organization with qualified experienced HVAC...

Page 4: ...32 Through the Base Gas Utility Option 35 Pre Start 36 Test Modes 36 Verifying Proper Air Flow Units with Belt Drive Indoor Fan 36 Start Up 37 Economizer Start Up 37 Compressor Start Up 37 Dehumidific...

Page 5: ...gle Zone Variable Air Volume Oversized Motor 9 Multi Speed Oversized Motor A Single Zone Variable Air Volume Standard Motor w Shaft Grounding Ring B Multi Speed Standard Motor w Shaft Grounding Ring C...

Page 6: ...with ordering system 7 Cannot be fused 8 Must be factory installed when using Through the Base Options 9 ReliaTel Options Module is required when ordering the following accessories Clogged Filter Swi...

Page 7: ...the installation instruction that ships with each kit when field installation is necessary RLCI ReliaTel LonTalk Communication Interface Optional This module is used when the application calls for an...

Page 8: ...during compressor operation the compressor for that circuit is immediately turned Off The compressor will not be allowed to restart for a minimum of 3 minutes should the contacts close If four consec...

Page 9: ...th a Trane Integrated Comfort building management system Remote Zone Sensor BAYSENS074 This electronic sensor features single setpoint capability and timed override with override cancellation It is us...

Page 10: ...ream or return air stream the air velocity entering the smoke detector unit must be between 500 and 4000 feet per minute Equipment covered in this manual will develop an airflow velocity that falls wi...

Page 11: ...h soap and warm water after handling Storage Take precautions to prevent condensate from forming inside the unit s electrical compartments and motors if The unit is stored before it is installed or Th...

Page 12: ...12 RT SVX26K EN Unit Dimensions Figure 1 Typical installation clearance for single and multiple unit applications 5 8 5 0...

Page 13: ...nal data for 12 tons standard efficiency units 2710 mm 106 11 16 1273 mm 50 1 8 168 mm 6 5 8 651 mm 25 5 8 1799 mm 70 13 16 213 mm 8 3 8 745 mm 29 5 16 68 mm 2 11 16 25 mm 1 1453 mm 57 3 16 152 mm 6 S...

Page 14: ...Unit dimensional data 15 25 tons standard efficiency units 3091 mm 121 11 16 1372 mm 54 173 mm 6 13 16 679 mm 26 3 4 2138 mm 84 3 16 227 mm 8 15 16 25 mm 1 830 mm 32 11 16 1643 mm 64 11 16 151 mm 5 1...

Page 15: ...mm 1 843 mm 33 3 16 68 mm 2 11 16 1643 mm 64 11 16 152 mm 6 GAS CONNECTION SEE NOTE 1 22 mm 7 8 DIA HOLE UNIT CONTROL WIRE 76 mm 3 DIA HOLE UNIT POWER WIRE DOWNFLOW CONDENSATE DRAIN CONN 25 mm 1 NPT...

Page 16: ...SVX26K EN Figure 8 Unit dimensional data 15 25 tons standard efficiency units 12 25 tons high efficiency units Figure 9 Horizontal duct dimensional data 15 25 tons standard efficiency units 12 25 tons...

Page 17: ...t 2223 707 580 425 509 YS 250F 2054 655 555 403 442 YS 300F 2054 655 555 403 442 YH 300F 2207 702 579 422 507 Table 2 Typical unit weights and point loading data kg Unit Models Net Weights 25mm 18mm C...

Page 18: ...that the gasket on the curb is not damaged while positioning the unit WARNING Heavy Objects Ensure that all the lifting equipment used is properly rated for the weight of the unit being lifted Each o...

Page 19: ...uirements The checklist listed below is a summary of the steps required to successfully install a commercial unit This checklist is intended to acquaint the installing personnel with what is required...

Page 20: ...stall the P Trap using the guidelines in Figure 12 A condensate drain line must be connected to the P Trap Pitch the drain lines at least inch for every 10 feet of horizontal run to assure proper cond...

Page 21: ...nts The termination points depending on the customer option selected would be a factory mounted nonfused disconnect switch UDC or circuit breaker UCB Provide proper grounding for the unit in accordanc...

Page 22: ...nductor sizing guidelines that must be followed when interconnecting the DC binary output devices and the system components utilizing a DC analog input output signal to the unit Note Resistance in exc...

Page 23: ...Installation RT SVX26K EN 23 Figure 16 ReliaTel relative humidity sensor dehumidification option Figure 17 ReliaTel humidistat dehumidification option...

Page 24: ...SVX26K EN Figure 18 Typical field wiring diagrams for optional controls ReliaTel only BAYSENS075 BAYSENS075 BAYSENS119 BAYSENS110 BAYSENS108 BAYSENS106 BAYSENS073 BAYSENS074 BAYSENS075 ASYSTAT669A OPT...

Page 25: ...d Example 2 illustrates three sensors squared in a series parallel circuit Example 3 illustrates the circuit required for this senor Table 5 lists the temperature versus resistance coefficient for all...

Page 26: ...Installation 26 RT SVX26K EN Table 6 Space temperature averaging examples...

Page 27: ...0 w c Manifold Gas Pressure b b Staged gas heat units have a negative pressure gas valve Never adjust the staged gas pressure valve to a positive pressure 0 2 w c Combustion Blower Suction Pressure 1s...

Page 28: ...onnect switch to the Off position Connect the phase sequence indicator leads to the terminal block or to the Line side of the optional factory mounted disconnect switch as follows Black phase A to L1...

Page 29: ...procedure to bypass some time delays and to start the unit at the control panel Each step of unit operation can be activated individually by temporarily shorting across the Test terminals for two to t...

Page 30: ...found on the unit nameplate and the N E C 4 Route low voltage class II control wiring through hole in base of unit but not through high voltage conduit Feedcontrolwiringthroughbushingprovided on side...

Page 31: ...including remote disconnects and discharge all motor start run capacitors before servicing Follow proper lockout tagout procedures to ensure the power cannot be inadvertently energized Verify with an...

Page 32: ...ned above proceed with the installation of the return air smoke detector as follows 1 Remove the smoke detector assembly from its shipping position in the indoor fan compartment This assembly is attac...

Page 33: ...t will be necessary to remove the barometric relief filter open the barometric relief damper and reach inside through the barometric relief outlet to access and connect the copper exhaust elbow to the...

Page 34: ...ris accumulated on the indoor coil and filters To insure that airflow through the unit is adequate for proper sampling by the return air smoke detector complete adherence to the maintenance procedures...

Page 35: ...NG Hazardous Voltage w Capacitors Disconnect all electric power including remote disconnects and discharge all motor start run capacitors before servicing Follow proper lockout tagout procedures to en...

Page 36: ...across the Test 1 and Test 2 terminals on LTB1 one time to start the Minimum Ventilation Test Once the supply fan has started check for proper rotation The direction of rotation is indicated by an ar...

Page 37: ...LTB1 one additional time if continuing from previous component start up or until the desired startup component Test is started Scroll Compressors a Once each compressor has started verify that the ro...

Page 38: ...it is not recommended to set the supply air temperature below 50 F In cooling mode if the supply air temperature is more than 3 5 F warmer than the selected temperature a stage of cooling will be turn...

Page 39: ...U Active DWU Off DWU or Cooling1 2 3 4 VAV Cooling1 DWU or Cooling1 2 3 4 VAV Cooling or Heating1 Off Off4 Off4 Notes 1 If Cooling is selected the supply fan will run continuously If VAV Heating is ac...

Page 40: ...in place Close the main disconnect switch or circuit protector switch that provides the supply power to the unit s terminal block or the unit mounted disconnect switch Figure 32 RTAM module Static pr...

Page 41: ...number represents the force in pounds required to give the needed deflection 6 Compare the force scale reading Step 5 with the appropriate force value listed in Table 17 p 41 If the force reading is...

Page 42: ...place it Refer to Fan Belt Adjustment Belt Drive Units p 41 for belt replacement and adjustments Verify that all wire terminal connections are tight Remove any corrosion present on the exterior surfac...

Page 43: ...the blanks provided 1 Complete Unit Model Number _____________________________________________________ 2 Unit Serial Number _____________________________________________________ 3 Wiring Diagram Numbe...

Page 44: ...operations for each mode to assist in verifying proper operation Make the necessary repairs and proceed to Step 7 and Step 8 7 If no abnormal operating conditions appear in the test mode exit the tes...

Page 45: ...r determining system status is done by checking voltage readings at the RTRM J6 The system indication descriptions and the approximate voltages are listed below System Failure Measure the voltage betw...

Page 46: ...te ignore delay This LED being turned On will have no other affect on unit operation It is an indicator only Fan Failure Switch When the Fan Failure switch is wired to the RTOM the LED will remain fla...

Page 47: ...nit operation exit the test mode Turn the fan on continuously at the ZSM by pressing the button with the fan symbol If the fan comes on and runs continuously the ZSM is good If you are not able to tur...

Page 48: ...onomize Slow Flash Normal Not OK to Economize Fast Flash 1 4 Second On 2 Seconds Off Error Code Communications Failure Pulse Flash 1 30 Second On 1 4 Second Off 2 Seconds between pulse sequences Error...

Page 49: ...with or without Dehumidification 380 575 2313 1502 YS 150 300 YH 150 300 50 60HZ 2 Stage Gas Heat with or without Dehumidification 2313 1504 YS 150 300 YH 150 300 50 60HZ Modulating Gas Heat with or...

Page 50: ...Module Connections 208 230 460 575 60 Hz 2313 2050 YS 180 300 YH 150 300 2 Stage Gas Heat 2313 2051 YS 180 300 YH 150 300 Modulating Gas Heat Multi zone Variable Air Volume Multi speed Fans Single Zon...

Page 51: ...itation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary fro...

Page 52: ...ations without notice We are committed to using environmentally conscious print practices that reduce waste 2014 Trane All rights reserved RT SVX26K EN 27 May 2014 Supersedes RT SVX26J EN 10 Feb 2014...

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