Trane Tracker Version 12 Hardware Installation Download Page 1

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BMTK-SVN01D-EN

Hardware Installation

Tracker

™

Version 12

Building Automation System

Summary of Contents for Tracker Version 12

Page 1: ...BMTK SVN01D EN Hardware Installation Tracker Version 12 Building Automation System...

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Page 3: ...Hardware Installation Tracker Version 12 Building Automation System BMTK SVN01D EN February 2004...

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Page 5: ...se read them thoroughly Although Trane has tested the hardware and software described in this guide no guarantee is offered that the hardware and software are error free Trane reserves the right to re...

Page 6: ...safe practices CAUTION Indicates a situation that may result in equipment or property damage only accidents The following format and symbol conventions appear at appropriate sections throughout this m...

Page 7: ...Termination module mounting 15 Select a location for the controller 15 Verify location conformance to controller specifications 15 Verify location conformance to controller dimensions and clearances...

Page 8: ...rkstation specifications 47 Direct connection to PC workstation 47 Modem connection to PC workstation 50 Ethernet connection to PC workstation 52 Connecting over an existing LAN 52 Connecting through...

Page 9: ...ler directly with a prescribed adapter and cable locally over a standard Ethernet local area network LAN connection or remotely with a modem and standard phone line The Tracker BAS supports Comm5 comm...

Page 10: ...el controls Priority shutdown contact input Outdoor air temperature sensor input Utility pulse meter input Tracer ZN517 unitary controller Interconnecting wiring Comm5 link single twisted pair shielde...

Page 11: ...log inputs Binary outputs Tracer ZN517 unitary controller Binary inputs Interconnecting wiring Comm5 link single twisted pair shielded wire for two way communication Universal inputs Binary outputs Al...

Page 12: ...iew 4 BMTK SVN01D EN Controller components The controller consists of a termination module main module and display module Figure 4 Figure 4 Tracker controller components Termination module Main module...

Page 13: ...ermination board and cable access for power communications and system input connections Mounting holes enable it to be mounted on a wall or a recessed conduit box The termination board accepts connect...

Page 14: ...Ethernet LAN port a PC interface port and a modem port It provides an internal interface to termination module I O It also provides Comm5 communication 24 VAC power alarm and communication indicators...

Page 15: ...oard supports the LCD touch screen and the alarm LED The touch screen provides the operator access to the user interface program The display module can be hot swapped it can be removed and installed w...

Page 16: ...0 A A 0 A x 1 0 Digit Description 1 2 BM Building management 3 4 TK Tracker 5 7 Customer ID 000 Customer sales office CSO KBB Independent wholesale distributor IWD 8 A 24 Vac 50 60 Hz 9 Ethernet optio...

Page 17: ...face with one of the following recessed conduit boxes 2 in 4 in 5 08 cm 10 15 cm 4 in 4 in 10 15 cm 10 15 cm Dimensions Height 8 75 in 22 38 cm Width 10 25 in 26 04 cm Depth 2 75 in 6 99 cm Weight 2 5...

Page 18: ...ple A fully loaded Tracker 24 controller can control 24 SCC devices 10 VariTrac CCPs and 4 Tracer MP503 I O modules The Trane VariTrac CCP is the main controller for either a changeover bypass system...

Page 19: ...o each Tracker controller model Any combination of the specified UCMs may be used in aggregate if they do not exceed the maximum For example As the table shows a fully loaded Tracker WSHP controller c...

Page 20: ...pect the items in the shipment to verify that no shipping damage or loss occurred If your inspection reveals damage or material shortage Make the appropriate notation on the carrier delivery receipt I...

Page 21: ...re separate conduits are used for power and communications _____ Inspect the controller printed circuit card for damage Verify input and output wiring _____ Verify that wiring complies with specificat...

Page 22: ...ance with the specifications in Subpart J of Part 15 of FCC rules which are designed to provide reasonable protection against such interference in a commercial installation There is no guarantee that...

Page 23: ...d service personnel Select a location that conforms to the operating environment described in Table 1 on page 9 The recommended operating environ ment will extend the life of the electronic components...

Page 24: ...to accommodate the controller Figure 9 and its minimum clearances Figure 10 on page 17 The top clearance allows for ventilation and conduit entry The bottom clearance allows for PC cable interface cl...

Page 25: ...Select a location for the controller BMTK SVN01D EN 17 Figure 10 Minimum clearances 36 in 91 cm 12 in 30 cm 12 in 30 cm 12 in 30 cm 12 in 30 cm 54 in 1 4 m Distance to floor Front Back...

Page 26: ...y location conformance to optimal touch screen viewing angles Verify that the height and location enable the user to view the touch screen at the optimal viewing angles Figure 11 Figure 11 Optimal tou...

Page 27: ...izes are also usable and installing electrical conduit optional Figure 12 shows the conduit access and mounting holes on the termination module Figure 12 Termination module conduit access and mounting...

Page 28: ...w with plastic anchor Securing the termination module to a conduit box 1 Remove the screws from the conduit box 2 Line up the conduit box screw holes on the termination module Figure 12 on page 19 wit...

Page 29: ...rical conduit IMPORTANT The 24 Vac wire conduit may not contain input output or communica tion wires Failure to comply will cause the Tracker controller to mal function due to electrical noise 1 Remov...

Page 30: ...Chapter 2 Termination module mounting 22 BMTK SVN01D EN...

Page 31: ...on and procedures that enable you to wire the termination board Figure 14 on page 24 shows all field wiring connections Refer to the required and optional supply checklists in Appendix A Table 15 and...

Page 32: ...rane specifications Shield termination Earth ground Contact points Thermistor device per Trane specifications Transformer Termination resistor Shield ground LOAD Figure note Figure Notes 1 All custome...

Page 33: ...rough the conduit box or any of the conduit access openings designated for input and communication wiring Figure 12 on page 19 2 Wire the two 24 Vac power input wires and the ground wire to the contro...

Page 34: ...02 mm2 wire and metal conduit Maximum length 1000 ft 305 m Priority shutdown device input TB1 6 TB1 7 Binary input Operating range 12 Vdc nominal 10 Vdc to 14 Vdc at 12 mA nominal 10 mA to 14 mA 50 s...

Page 35: ...pening Figure 12 on page 19 or the conduit box 2 Connect the wires to the ALARM RELAY terminals on the termina tion board Figure 14 on page 24 3 Connect the other end of the wires to the customer supp...

Page 36: ...r a Trane outdoor air temperature sensor only The input cannot be used for any other purpose Using wire that meets the specifications listed in Table 6 on page 26 wire the thermistor to the terminatio...

Page 37: ...opology Trane recommends that you use Level 4 Echelon shielded cable for the Tracker communication link wiring between the Tracker and the Comm5 UCMs to which it communicates Trane also recommends tha...

Page 38: ...pe CM W221P 1003 Windy City Wire Phone 1 800 379 1191 FAX 1 708 493 1380 Web www smartwire com Level 4 22 AWG 0 643mm2 1 Shielded plenum UL type CMP 106500 Level 4 22 AWG 0 643mm2 1 Shielded non plenu...

Page 39: ...0 MHz 100 15 Attenuation maximum dB 1000 feet at 20 C 772 kHz 4 5 dB 1000 feet at 20 C 1 0 MHz 5 5 dB 1000 feet at 20 C 4 0 MHz 11 0 dB 1000 feet at 20 C 8 0 MHz 15 0 dB 1000 feet at 20 C 10 0 MHz 17...

Page 40: ...wiring must be installed in a daisy chain configuration Figure 15 on page 32 and Figure 16 on page 33 Figure 15 Daisy chain configuration for UCM communication link wiring preferred configuration Tra...

Page 41: ...on for UCM communication link wiring with Tracker controller in middle of link Tracker Controller Trane UCM Trane UCM Trane UCM Trane UCM Trane UCM Trane UCM Figure Note Maximum wire length for daisy...

Page 42: ...tolerance resistor or as a third choice a 110 W 5 tolerance resistor Failure to comply may cause the controller to malfunction The resistor value can be determined by reading its color bands Table 9 p...

Page 43: ...ker termination board TB1 Legend Twisted pair shielded wire per Trane specifications Shield termination Shield ground Figure note Termination resistor Last device on the link Figure Notes 1 105 termin...

Page 44: ...ice Splice 2 2 1 3 3 Tracker termination boardTB1 Comm5 device Legend Twisted pair shielded wire per Trane specifications Shield termination Shield ground Figure note Termination resistor 1 Last devic...

Page 45: ...r end of the wires to the UCMs as necessary Requirements for repeaters on Comm5 communication links The Comm5 communication link repeater is a device that repeats and regenerates the signal on a Comm5...

Page 46: ...hield drain wires entering the repeater to a terminal marked with a capacitor symbol The entering shield drain wire must be connected to earth ground at the Tracker controller Connect the shield drain...

Page 47: ...ice Splice Splice 2 1 1 1 1 3 3 3 Tracker termination boardTB1 Legend Twisted pair shielded wire per Trane specifications Shield termination Shield ground Figure note Termination resistor Last device...

Page 48: ...Chapter 3 Termination board wiring 40 BMTK SVN01D EN...

Page 49: ...ace slightly reposition it on the alignment pins Failure to comply may cause damage to the module 3 Firmly push the main module onto the termination module until it snaps into place If 24 Vac power is...

Page 50: ...Chapter 4 Main module mounting 42 BMTK SVN01D EN Figure 21 Main module mounting Termination module Main module Alignment pin four places...

Page 51: ...e does not snap easily into place slightly reposition it on the alignment pins Failure to comply may cause damage to the module 4 Push the top of the display module toward the main module until it sna...

Page 52: ...Chapter 5 Display module mounting 44 BMTK SVN01D EN Figure 22 Tab and slot alignment...

Page 53: ...Display module mounting BMTK SVN01D EN 45 Figure 23 Display module engagement...

Page 54: ...Chapter 5 Display module mounting 46 BMTK SVN01D EN...

Page 55: ...software is installed Direct connection to PC workstation To make an EIA 232 direct connection between the controller and a PC workstation you need an RJ 12 cable and an adaptor matched to the serial...

Page 56: ...cause the Tracker controller to malfunction 1 Locate the RJ 12 cable and the appropriate adapter 2 Connect the RJ 12 cable to the RJ 12 port on the bottom side of the controller Figure 24 3 Connect th...

Page 57: ...cker direct connection to a PC workstation LAN port for future Ethernet connection bottom side RJ 45 Connect RJ 12 to 9 pin female adapter To PC workstation serial port Connect RJ 12 to 25 pin female...

Page 58: ...one jack a port on an exter nal modem or the PC workstation modem port Figure 26 on page 51 The incoming modem port is typically labeled Line or Line in Note The Trane Company reserves the right to su...

Page 59: ...Modem connection to PC workstation BMTK SVN01D EN 51 Figure 26 Tracker modem connection to a PC workstation Phone jack RJ 11 modem bottom side port RJ 11 cable RJ 11 modem back port...

Page 60: ...ker controller Figure 27 on page 52 2 Connect the other end of the cable to an RJ 45 Ethernet wall jack near the controller 3 Connect one end of the second CAT 5 patch cable to an RJ 45 Ether net wall...

Page 61: ...re 27 on page 52 2 Connect the other end of the cable to an RJ 45 Ethernet port on the hub 3 Connect one end of the second CAT 5 patch cable to an RJ 45 Ether net port on the hub 4 Connect the other e...

Page 62: ...le 1 Connect one end of the CAT 5 crossover cable to the RJ 45 Ethernet LAN port on the bottom side of the Tracker controller Figure 29 2 Connect the other end of the cable to the RJ 45 Ethernet LAN p...

Page 63: ...the location of the main logic board LEDs Table 11 on page 57 provides a description of them Figure 30 shows the location of the Ethernet module LEDs Table 11 on page 57 provides a description of them...

Page 64: ...shooting 56 BMTK SVN01D EN Figure 30 Tracker controller main logic board component location HI TX LED6 BOP SERVICE COMM LED3 LED9 LED2 S2 HRT J1 CODE PC RX PC TX LED5 LED4 S1 LED7 LED8 Ethernet board...

Page 65: ...that EIA 232 traffic is on the PC port This LED is normally off Flashes when the controller transmits data to the PC BOP LED3 Red Flashes when the controller binary output relay is energized and when...

Page 66: ...her the controller or the PC software All RAM data is permanently lost Note Before pressing this button attempt to restart the controller by cycling power this method retains the RAM image S2 Momentar...

Page 67: ...stalls them into its database The discovery process takes several minutes depending on how many UCMs are installed on the communication link After the controller has built its database after the initi...

Page 68: ...be solid green Alarm LED on the display is flashing red At the Tracker controller user interface home screen push the alarm button on the display module to acknowledge the alarm then take the proper c...

Page 69: ...orrectly Measure the resistance of the outdoor air temperature thermistor preferably at the termination module Check the measurement using Table 19 on page 71 Inspect the location of the outdoor air t...

Page 70: ...Chapter 7 Troubleshooting 62 BMTK SVN01D EN...

Page 71: ...ipe moisture from the surface of the LCD touch screen Failure to do so will cause the operator display to malfunction Calibrating the touch screen To calibrate the touch screen 1 At the Tracker home s...

Page 72: ...Chapter 8 Maintenance 64 BMTK SVN01D EN...

Page 73: ...mm Communication wire see Table 7 on page 30 and Table 8 on page 31 for specifications Table 16 Optional supplies checklist Inputs output wiring installation Item Alarm relay wiring 18 AWG 1 02 mm2 wi...

Page 74: ...he UCM addresses when assigning names to UCMs during setup Use Table 17 to record the name location and ID of each UCM SCCs VariTrac CCPs and I O modules connected to the Comm5 link The 12 digit ident...

Page 75: ...Comm5 UCM identification and location BMTK SVN01D EN 67 Space Comfort Controllers continued Edited name Location or area served 12 digit ID Table 17 Comm5 UCM identification and location Continued...

Page 76: ...68 BMTK SVN01D EN VariTrac central control panels 10 maximum Edited name Location or area served 12 digit ID I O modules 4 maximum Edited name Location or area served 12 digit ID Table 17 Comm5 UCM id...

Page 77: ...ach UCM receives 24 Vac from a dedicated power source If not the UCM may malfunction Input wires and ac power wires are run in separate conduits or wire bundles If not the Tracker controller may malfu...

Page 78: ...o these terminals These termi nals must be connected to dry contacts only Measure the resis tance between TB1 6 and TB1 7 It must be approximately 0 with the user supplied contacts in the closed posit...

Page 79: ...rical characteristics Temperature F Temperature C Sensor resistance ohms x 1000 30 34 241 1 20 29 170 1 10 23 121 4 0 18 87 6 10 12 63 8 20 7 46 9 30 1 34 5 40 4 26 2 50 10 20 0 60 16 15 3 70 21 11 9...

Page 80: ...Appendix A Installation checklists 72 BMTK SVN01D EN...

Page 81: ...VN01D EN 73 Appendix B Declaration of Conformity This appendix provides the Declaration of Conformity statement for the Tracker model 12 24 and WSHP controllers All Tracker models are currently CE cer...

Page 82: ...irective 89 336 EEC Electromagnetic Immunity UL and C UL listing Flammability rating FCC EN 50081 1 1998 Radiated EN55022 1998 Class B limit Conducted EN55022 1998 Class B limit EN61000 6 1 2001 EN610...

Page 83: ...upplies 65 cleaning the touch screen 63 clearances minimum 17 Comm5 communication daisy chain repeater connection 39 LonTalk communication interface 1 10 11 repeater connection to shield wiring 38 rep...

Page 84: ...M main logic board 57 jumpers 58 LEDs 55 service pin buttons 58 main module description 6 mounting 41 42 maintenance 63 memory backup 9 meter utility pulse wire requirements 26 wiring procedures 28 mo...

Page 85: ...23 40 termination module description 5 mounting 15 21 post installation checklist 70 pre installation wiring notes 69 termination resistor daisy chain configuration 35 36 placement 29 34 thermistor s...

Page 86: ...e input 26 specifications 29 wiring 24 Vac 25 alarm relay 27 configurations for Comm5 UCM communication 32 daisy chain configuration 32 33 I O terminals 26 outdoor air temperature sensor 28 PC connect...

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Page 88: ...orm the installa tion and servicing of equipment referred to in this publication Literature Order Number BMTK SVN01D EN File Number SV ES BAS BMTK SVN 01D EN 0204 Supersedes SV ES BAS BMTK SVN 01C EN...

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