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18-CD19D7-22

17

Installer’s Guide

WARNING

!

FIRE OR EXPLOSION HAZARD

Failure to follow the safety warnings exactly could result in
serious injury, death or property damage.

Never test for gas leaks with an open flame.  Use a com-
mercially available soap solution made specifically for the
detection of leaks to check all connections.  A fire or
explosion may result causing property damage, personal
injury, or loss of life.

GAS PIPING

WARNING

!

FIRE - EXPLOSION HAZARD
DO NOT RUN FLEXIBLE GAS LINE THROUGH THE FUR-
NACE CABINET WALL.  FAILURE TO FOLLOW THIS WARN-
ING COULD RESULT IN PROPERTY DAMAGE, SERIOUS
PERSONAL INJURY, OR DEATH.

This unit is shipped standard for left side installation of gas
piping. A piping knockout is also provided in the right side for
an alternate piping arrangement. The installation of piping
shall be in accordance with piping codes and the regulations
of the local gas company. Pipe joint compound must be resis-
tant to the chemical reaction with liquefied petroleum gases.
Refer to piping Table 11 for delivery sizes.

NOTE:  Refer to local codes and the National Fuel Gas
Code, current edition, for gas pipe requirements.

The furnace and its individual shut-off valve must be discon-
nected from the gas supply piping system during any pressure
testing of that system at test pressures in excess of 1/2 psig.

The furnace must be isolated from the gas supply piping by
closing its individual manual shut-off valve during any
pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig.

CAUTION

!

Use a backup wrench on the gas valve when installing gas
piping to prevent damage to the gas valve and manifold
assembly.

NOTE: Maximum pressure to the gas valve for natural gas
is 13.8" W.C.  Minimum pressure is 5.0" W.C.  Maximum
pressure to the gas valve for propane is 13.8" W.C.  Mini-
mum pressure is 11.0" W.C.

All gas fittings must be checked for leaks using a soapy solution
before lighting the furnace.  

DO NOT CHECK WITH AN

OPEN FLAME!

The following warning complies with State of California law, Proposition 65.

Hazardous Gases!

Exposure to fuel substances or by-products of incomplete 
fuel combustion is believed by the state of California to 
cause cancer, birth defects, or other reproductive harm.

WARNING

!

SEQUENCE OF OPERATION

Thermostat call for heat

R and W thermostat contacts close signaling the control
module to run its self-check routine.  After the control module
has verified that the pressure switch contacts are open and
the limit switch(es) contacts are closed, the draft blower will
be energized.

As the induced draft blower comes up to speed, the pressure
switch contacts will close and the ignitor warm up period will
begin.  The ignitor will heat for approx. 20 seconds, then the
gas valve is energized to permit gas flow to the burners.  The
flame sensor confirms that ignition has been achieved within
the 6 second ignition trial period.

After the flame sensor confirms that ignition has been
achieved, the delay fan ON period (fixed at 45 seconds)
begins timing.  After the delay of 45 seconds, the indoor
blower motor will be energized and will continue to run
during the heating cycle.

TOP 

V

IE

W

AUTOMATIC GAS 

V

AL

V

E

W

ITH MA

N

UAL SHUTOFF

LEFT SIDE PIPING (STANDARD)

TOP VIEW OF RIGHT SIDE PIPING

RIGHT SIDE PIPING (OPTIONAL)

h

DRIP LEG

DRIP LEG

IMPORTANT:
A sediment trap must be installed in the gas line
before the furnace gas valve.  The sediment trap
must be located as close to the furnace cabinet as
practical.

When the thermostat is satisfied, R and W thermostat
contacts open, the gas valve will close, the flames will extin-
guish, and the induced draft blower will be de-energized.  The
indoor blower motor will continue to run for the fan off period
(fixed at 100 seconds), then will be de-energized by the control
module.

Summary of Contents for DD1A040A9241A Series

Page 1: ...rotation ALL phases of this installation must comply with NATIONAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service informati...

Page 2: ...g ignition input rate temperature rise and venting according to the manufacturer s instructions 10 This product must be piped by a Licensed Plumber or Gas Fitter in the Commonwealth of Massachusetts S...

Page 3: ...drops or ducts with equivalent lengths and sizes See Field Wiring Diagrams for Twinning on page 16 for proper hookup CAUTION To prevent shortening its service life the furnace should not be used as a...

Page 4: ...4 18 CD19D7 22 Installer s Guide From Dwg 21C341699 Rev 7 UD A 1A OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Page 5: ...18 CD19D7 22 5 Installer s Guide From Dwg 21C341700 Sh 1 Rev 3 DD A 1A OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

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Page 7: ...FURNACE SHOWN Confined spaces are installations with less than 50 cu ft of space per 1000 BTU hr input from all equipment installed Air for combustion and ventilation requirements can be supplied fro...

Page 8: ...he furnace is located in a utility room adjacent to the living area the system should be carefully designed with returns which minimize noise transmission through the return air grille Although these...

Page 9: ...n Flexible duct connectors are recommended to connect both supply and return air ducts to the furnace If only the front of the furnace is accessible it is recommended that both supply and return air p...

Page 10: ...inserted into the bottom of the furnace The retaining screw pin on each side inserts into engagement holes at the bottom of the furnace cabinet side See Figures 13 14 16 NOTE Remove the bottom front...

Page 11: ...e side of the furnace Confirm that the upper retaining pin screw locks into the engagement hole in the blower deck and the lower pin screw rests against the side of the bottom panel See Figures 14 15...

Page 12: ...1 2 DO NOT CUT CUT ON LINE Airflow Airflow d TABLE 7 CABINET WIDTH FILTER SIZE FILTER BRACKET LOCATION 14 1 2 2 14X20X1 12 7 8 17 1 2 2 16X20X1 14 3 8 21 2 16X20X1 13 1 8 24 1 2 2 16X20X1 11 5 8 Locat...

Page 13: ...ercent NOTE If desired a side wall termination can be accom plished through the use of an add on draft inducer The inducer must be installed according to the inducer manufacturer s instructions Set th...

Page 14: ...before servicing the unit Failure to follow this warning could result in electrical shock personal injury or death D 2 4 X 7 g GAS VENT TERMINATION ROOF PITCH MINIMUM HEIGHT FLAT TO 7 12 OVER 7 12 TO...

Page 15: ...m As with all gas appliances using electrical power this furnace shall be connected into a permanently live electric circuit It is recommended that it be provided with a separate circuit protection de...

Page 16: ...3 Rev 2 TWIN TWIN R1 R1 TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEATING ONLY THERMOSTAT 1 STAGE HEAT ONLY THERMOSTAT WITH FAN SWITCH FURNACE...

Page 17: ...he gas valve for propane is 13 8 W C Mini mum pressure is 11 0 W C All gas fittings must be checked for leaks using a soapy solution before lighting the furnace DO NOT CHECK WITH AN OPEN FLAME The fol...

Page 18: ...em 2 Attach a manifold pressure gauge with flexible tubing to the outlet pressure boss marked OUT P on White Rodgers gas valve model 36G or 36J See Figure 28 for White Rodgers gas valve model 36J See...

Page 19: ...if orifice change is required Furnace input rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude Installations above 4 000 feet may req...

Page 20: ...ty of the unit it must be checked out on initial start up by the installer To check for proper operation of the limit switches set the thermostat to a temperature higher than the indicated temperature...

Page 21: ...ignition is not achieved it will lockout the furnace 3 POWER FAILURE If there is a power failure during a heating cycle the system will restart the ignition sequence automatically when power is resto...

Page 22: ...22 18 CD19D7 22 Installer s Guide NOTES...

Page 23: ...18 CD19D7 22 23 Installer s Guide NOTES...

Page 24: ...distributor P I 08 02 Since the manufacturer has a policy of continuous product and product data improvement it reserves the right to change design and specifications without notice Literature Order N...

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