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10

SSC-SVN001F-EN

Operation

Specifically developed to keep the proper
pressure of the air-cooled condenser
during periods of low conditions of
external environment.

General

The air-cooled condensers application for
operation during the whole year or during
low temperatures periods requires some
means of control to keep condensing
pressures that assure a proper system
operation. It is essential that the proper
pressure of the refrigerant liquid is
controlled to:

1. Keep the liquid subcooling and avoid
gas bubbles in the liquid line.

2. Provide an adequate pressure at the
admission side of the thermostatic valve

High Pressure Control Valve - Head
Master Alco

to obtain a sufficient drop pressure by
means of the valve gate.

Without a proper condensing pressure
control, serious consequences like bad
cooling and components damage may
occur. Alco Head Master control offers
an efficient and economical method to
solve this usual problem in the industry
of air-cooled condensers.

Operation

The pressure control valve (Head Master)
is a three-way modulated valve controlled
by the high pressure. The loaded cupula
makes a constant pressure over the top
of the diaphragm. In high temperature
environments, the gas derivation that
enters in gate B is admitted under the
diaphragm where it puts itself against
the load pressure of the cupula. The gas
pushes the diaphragm up and allows the

support disc to close the superior
support, preventing the flow of the gate B
(discharge gas), while the flow coming
from gate C does not stand restrictions.
When the room temperature falls, the
air-cooled

condenser

goes

by

a

corresponding decrease in the high
pressure.

As

the

high

pressure

(derivation) falls, it stops putting itself
against the cupula load pressure and the
diaphragm moves downwards, moving
the stem and the support disc towards
the lower support.

Fig.02 - direction of gas inlet on valve

Fig. 03 - High pressure control valve

Important

This allows that the discharge gas
(derivation) is dosed inside the receptor,
generating a higher pressure in the
discharge of the condenser. The higher
pressure in the condenser discharge
reduces the flow coming from gate C
and makes the level of condensate liquid
raise in the condenser.

Summary of Contents for CXPA

Page 1: ...equipment The installation starting up and servicing of heating ventilating and air conditioning equipment can be hazardous and requires specific knowledge and training Improperly installed adjusted o...

Page 2: ...t during the transportation of refrigerant containers Recycling equipment should be used to minimize emissions during the transfer of refrigerant gas Always use methods that generate the lowest possib...

Page 3: ...Unit Inspection 6 Transport and Handling 7 Installation Procedures 8 Refrigeration Piping Interconnection 9 Operation 10 Maintenance Procedures 12 Periodical Preventive Maintenance 14 Motor Electrica...

Page 4: ...940 940 880 880 1100 1100 1100 1100 1220 1490 Copper Pipe Dia in 3 8 3 8 3 8 3 8 3 8 3 8 3 8 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 Rows 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 FPF Fins per foot 132 144 132 132 132 1...

Page 5: ...2 5 1 7 5 1 5 Ton Tab 03 Dados gerais unidade condensadora TRCE050 a 150 60Hz M o del 50 75 300 Nominal Cap Ton 5 7 5 30 D imensio ns Width mm 920 930 1 850 Depth mm 420 620 1 060 Height mm 81 8 920...

Page 6: ...low minimum recommended clearances for routine maintenance and service see page 20 The same clearances should be observed in case of several units together or condensing units Provide electrical insta...

Page 7: ...tion Take proper care while handling the equipment 5 During transportation do not swing the unit more than 15 fifteen grades in relation to the vertical position 6 Always test lift the unit to ensure...

Page 8: ...have been re tightened Component Review Fan and motor shafts are parallel Fan and motor sheaves are aligned The fan belt tension is correct Rotors can be freely turned Locking screws bearing screws a...

Page 9: ...ded by Circuit Liq Suct Liq Suct Liq Suct Liq Suct Liq Suct Liq Suct 5 1 2 7 8 1 2 7 8 1 2 7 8 1 2 7 8 1 2 11 8 5 8 11 8 7 5 1 2 11 8 1 2 11 8 1 2 11 8 1 2 11 8 5 8 11 8 3 4 13 8 1 0 5 8 13 8 5 8 13 8...

Page 10: ...l valve Head Master isa three way modulated valve controlled by the high pressure The loaded cupula makes a constant pressure over the top of the diaphragm In high temperature environments the gas der...

Page 11: ...ber of pounds of refrigerant required to flood the condenser with liquid The condenser hasto be filled with liquid until the point to which a minimum high pressure is created for cold weather conditio...

Page 12: ...ressed air jet Replace throwaway filters Do not operate the unit without filters Maintenance Procedures Sheaves and Belts Check if the sheaves are properly aligned and operating correctly 1 Turn the s...

Page 13: ...division of the distance between sheaves by 64 in ches If a tension meter is not available press the belt with the thumb The belt should present an arrow of approx 10 mm If replacement for a new one i...

Page 14: ...eet completed can be a precious tool for service personnel Quarterly Maintenance Perform all monthly maintenance tasks Check bearing and shave fixing screws and adjust then if required Clean the conde...

Page 15: ...0 81 0 83 0 75 0 84 0 85 0 88 0 83 0 82 0 85 0 84 Nom Power KW 0 35 0 55 0 75 0 78 0 85 1 21 1 45 2 12 2 74 3 69 4 39 6 68 8 40 10 81 13 44 16 50 19 37 26 12 Max Power KW 0 35 0 55 0 75 0 97 1 06 1 5...

Page 16: ...6 60 33 30 39 30 52 60 64 30 75 40 101 00 LRA A 4 80 9 75 14 14 15 00 19 20 27 42 37 58 77 45 87 00 106 40 123 58 140 00 212 80 289 71 326 19 331 38 405 09 565 50 666 60 RLA A 1 60 3 90 5 44 1 31 1 64...

Page 17: ...14 min m x Conexion Cable Resistance Fixing Chape 40 240 X13140740 01 1 140 155 1170 330 60 240 X13140710 01 1 185 210 520 460 60 480 X13140710 02 1 185 210 520 460 60 575 X13140710 03 1 185 210 520 4...

Page 18: ...PA 050 to 500 Wiring Diagram POWER SUPPLY 3 PHASES TERMINALSTRIP MOTOR CONTACTOR EVAPORATOR STATUS 3 PHASE CAPACITOR OPTIONAL EVAPORATOR OPTIONALSTART CAPACITOR WIRING WHEN CAPACITOR IS USED BYCLIENT...

Page 19: ...l Data Coil Module 050 to 100 PowerInput Dia 27 mm Control Dia 27 mm Unit mm Unit mm Access Covers Electrical Panel Motorand Electrical Panel Access Cover FRONT FRONT FRONT FILTERS DRAIN external Mode...

Page 20: ...le 125 and 150 Fig 15a Vertical Discharge Fig 15b Horizontal Discharge Fig 15c Downflow Discharge Motor and Electrical Panel Access Cover PowerInout Dia 27 mm Control Dia 27 mm Unit mm Access Covers E...

Page 21: ...e FRONT FRONT FRONT Electrical Panel Motorand Electrical Panel Access Cover FILTERS DRAIN external Model 200 250 300 A 1920 1870 2200 B 670 800 800 C 880 1100 1100 D 140 140 140 Horizontal Downflow Di...

Page 22: ...ge FRONT FRONT FRONT Electrical Panel Motorand Electrical Panel Access Cover FILTERS DRAIN external Model 350 400 500 A 2770 2770 2770 B 800 900 900 C 1100 1220 1490 D 140 140 140 Horizontal Downflow...

Page 23: ...J 340 210 205 245 275 280 280 280 285 K 430 295 335 390 390 460 425 510 505 M 500 355 430 510 530 610 575 655 665 M odel 050 075 100 150 200 250 C ircuit Ton 05 7 5 10 1 5 20 25 S Suction 7 8 1 1 8 1...

Page 24: ...2770 2770 2770 B 970 1130 1320 1160 1160 1340 1600 1600 1600 1800 1800 C 510 590 690 830 830 1000 1100 1100 1100 1220 1220 D 510 590 585 770 940 880 1100 1100 1100 1220 1490 Model 050 075 100 125 150...

Page 25: ...1520 1520 1520 1670 1720 Module AssemblyDetails Fig 27 Fan and Coil Module Assembly CXPA 050 to 500 Vertical Unit mm MODULE UNION INTERNAL FIXATION Dimensional Data Fig 28 Fan and Coil Module Assembl...

Page 26: ...irculation Fan and Coil Modules Vertical Cabinets Fig 30 Suggested Clearances for Maintenance and Air Circulation Fan and Coil Modules Horizontal Cabinets Vertical Cabinet 1200 1200 Free Discharge Fre...

Page 27: ...SSC SVN001F EN 27 Dimensional Data TRAE Fig 31 Dimensions Condensing Units TRAE 050 Fig 32 Dimensions Condensing Units TRAE 075...

Page 28: ...28 SSC SVN001F EN Fig 33 Dimensions Condensing Units TRAE 100 1 circuit Fig 34 Dimensions Condensing Units TRAE 100 2 circuits TRAE Dimensional Data...

Page 29: ...SSC SVN001F EN 29 Fig 35 Dimensions Condensing Units TRAE 125 Fig 36 Dimensions Condensing Units TRAE 150 1 circuit TRAE Dimensional Data...

Page 30: ...30 SSC SVN001F EN Fig 37 Dimensions Condensing Units TRAE 150 2 circuits TRAE Dimensional Data...

Page 31: ...SSC SVN001F EN 31 Fig 38 Dimensions Condensing Units TRAE 200 1 Circuit TRAE Dimensional Data...

Page 32: ...32 SSC SVN001F EN TRAE Dimensional Data Fig 39 Dimensions Condensing Units TRAE 200 2 Circuits...

Page 33: ...SSC SVN001F EN 33 TRAE Dimensional Data Fig 40 Dimensions Condensing Units TRAE 250 1 Circuit...

Page 34: ...34 SSC SVN001F EN TRAE Dimensional Data Fig 41 Dimensions Condensing Units TRAE 250 2 Circuits...

Page 35: ...SSC SVN001F EN 35 TRAE Dimensional Data Fig 42 Dimensions Condensing Units TRAE 300 2 Circuits...

Page 36: ...s TRCE 050 075 100C 1 100C 2 125C 1 125C 2 150C 1 150C 2 S1 7 8 1 1 8 1 1 8 L1 1 2 1 2 1 2 S2 S 7 8 1 1 8 1 3 8 7 8 7 8 1 5 8 1 1 8 L2 L 1 2 1 2 5 8 1 2 1 2 7 8 1 2 ModelsTRCE Conections pol C D E J M...

Page 37: ...ion TRAE Suggestes clearances TRAE 050 to 150 Horizontal Discharge Fig 46 Suggested clearances TRAE 200 to 300 Vertical Discharge Fig 47 Suggested Clearances for Maintenance and Air Circulation Conden...

Page 38: ...4 121 249 8 74 4 166 330 8 25 0 13 8 6 0 0 32 89 6 25 0 77 170 6 50 0 122 251 6 75 0 167 332 6 24 4 12 10 4 0 6 33 91 4 25 6 78 172 4 50 6 123 253 4 75 6 168 334 4 23 9 11 12 2 1 1 34 93 2 26 1 79 174...

Page 39: ...ing safe comfortable and energy efficient environments Trane offers a broad portfolio of advanced controls and HVAC systems comprehensive building services and parts For more information visit www tra...

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