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CVHS-SVN04E-EN

Disassembly

General Information

Important:

Remove the nitrogen charge from the chiller 
vessel before starting any disassembly 
procedures.

Note:

New units ship with a 5 psig (34.5 kPag) dry 
nitrogen holding charge at nominal 72°F (22.2°C).

Important:

New units that have been factory run-tested 
contain residual refrigerant; vent discharge 
outdoors.

Check to make sure there is a positive pressure holding 
charge.

Contractor Responsibilities

Handle/lift and rig equipment

Protect all internal components from exposure to 
elements, which could contaminate or corrode chiller 
components

Chiller reassembly

Replace all gaskets with new gaskets or O-rings and 
sealing compound; the contractor should assist a 
qualified Trane Technician with this responsibility

Evacuate the chiller under 1000 microns; the contractor 
should assist a qualified Trane Technician with this 
responsibility

Recharge the chiller with dry nitrogen to 5 psig; the 
contractor should assist a qualified Trane Technician 
with this responsibility

Replace and/or repair insulation

Reconnect electrical connections

Spot paint the chiller if necessary

The disassembly and reassembly procedures described in 
this manual should be performed only on chillers that have 
been ordered with this shell option. The process is to be 
initiated by experienced service technicians. Contact your 
local Trane Service office for assistance if required.

This manual discusses a typical disassembly process. 
Proper lifting techniques vary based on mechanical room 
layout.

It is the responsibility of the person(s) performing the 
work to be properly trained in the safe practice of 
rigging, lifting, securing, and fastening the 
components involved.

It is the responsibility of the person(s) providing and 
using the rigging and lifting devices to inspect these 
devices to ensure they are free from defect and are 
rated to meet or exceed the published weights.

Always use rigging and lifting devices in accordance 
with the applicable instructions for such devices.

Cap or cover open lines to prevent entry of foreign 
material

.

Note:

Additional O-rings and couplings are shipped with 
the chiller when the separable shell kit is selected.

Also refer to wiring diagram 2311-3555*.

Wiring Disassembly

Before separating shells, remove the purge, the 
compressor, wrap pipe, economizer line, control panel, 
and the various unit mounted sensors (frame LLIDs) as 
indicated. If possible, the best method is to remove the 
sensor and carefully coil the wire after labeling the device 
and its location to aid in reinstallation. All sensors connect 
to the buss wiring with a universal plug. This allows easy 
disconnection and reconnection of the sensors.

WARNING

Refrigerant under Positive Pressure!

Failure to follow instructions below could result in an 
explosion which could result in death or serious injury 
or equipment damage. System contains refrigerant and 
may be under positive pressure. Recover refrigerant to 
relieve pressure before opening the system. See unit 
nameplate for refrigerant type. Do not use non-
approved refrigerants, refrigerant substitutes, or 
refrigerant additives.

WARNING

Heavy Objects!

Failure to follow instructions below or properly lift 
component could result in component dropping and 
possibly crushing operator/technician which could 
result in death or serious injury, and equipment or 
property-only damage. Ensure that all the lifting 
equipment used is properly rated for the weight of the 
component being lifted. Each of the cables (chains or 
slings), hooks, and shackles used to lift the component 
must be capable of supporting the entire weight of the 
component. Lifting cables (chains or slings) may not be 
of the same length. Adjust as necessary for even 
component lift.

NOTICE

Equipment Damage!

Failure to remove the strain relief with the sensor could 
result in equipment damage. Do NOT attempt to pull 
sensor bulb through the strain relief; always remove 
the entire strain relief with the sensor.

Summary of Contents for CVHS

Page 1: ...and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literatur...

Page 2: ...n which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment or property damage o...

Page 3: ...Trane or an agent of Trane specifically authorized to perform startup and warranty of Trane products Trane or an agent of Trane specifically authorized to perform start up and warranty of Trane produc...

Page 4: ...Starter Removal 10 Purge Unit Removal 11 Control Panel Removal 12 Tracer AdaptiView Display Arm Removal 13 Compressor Motor Assembly Removal 13 Economizer Removal 16 Condenser Evaporator Disassembly...

Page 5: ...t waterbox hardware Note Use only new O rings and gaskets Do NOT reuse O rings or gaskets Components Figure 1 CVHS Components page 1 of 2 Condenser Evaporator Economizer Motor Casting Compressor Base...

Page 6: ...Components and Weights 6 CVHS SVN04E EN Figure 1 CVHS Components page 2 of 2 Condenser Discharge Connection B 2nd Volute Discharge 1st Volute Discharge Wrap Around Pipe...

Page 7: ...te The holes on the top of the drive can be used for lifting the drive Figure 2 CVHS drive dimensions in 56 5 8 15 11 16 5 5 8 22 1 7 8 CENTER OF GRAVITY 26 TO 31 CENTER OF GRAVITY 10 TO 12 51 5 16 6...

Page 8: ...t lb kg Condenser without waterboxes 4253 1934 Condenser waterboxes a a Optional waterbox hinges each waterbox hinge weighs 35 lb 15 9 kg optional waterbox hinges are not included in the estimated max...

Page 9: ...eed the published weights Always use rigging and lifting devices in accordance with the applicable instructions for such devices Cap or cover open lines to prevent entry of foreign material Note Addit...

Page 10: ...tor technician which could result in death or serious injury and equipment or property only damage Ensure that all the lifting equipment used is properly rated for the weight of the component being li...

Page 11: ...e as built wiring diagrams for connection locations Purge Unit Removal To remove the purge assembly from the top of the condenser 1 Isolate the purge unit from the condenser shell by closing the vapor...

Page 12: ...Then lift the panel clear Store the panel in a clean dry area Figure 4 Purge unit detail WARNING Hazardous Voltage w Capacitors Failure to disconnect power and discharge capacitors before servicing c...

Page 13: ...e w Capacitors Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury Disconnect all electric power including remote disconnects and discharge al...

Page 14: ...Figure 11 Figure 9 Lubrication system Figure 10 Lubrication system detail Cut for coupling WARNING Heavy Objects Failure to follow instructions below or properly lift component could result in compon...

Page 15: ...cond stage suction hex head screws 7 If required by installation dimension constraints remove the two piece wrap pipe The wrap pipe can be disassembled at the mid flange joint a Lift the wrap pipe fro...

Page 16: ...assembly is allowed Take great care to prevent this breakage when removing the compressor motor assembly and setting it down or whenmovingit laterally on thefloor e g onrollers etc Take extra care to...

Page 17: ...sure to install new O rings at the appropriate joints 11 Torque all screws to specifications Consult with your Trane service group for specific torques for your economizer design Condenser Evaporator...

Page 18: ...ondenser shells in the reverse order Note Install the top screws first as these have limited clearance and act as dowel pins 5 Torque all screws to specifications listed in Table 2 p 21 Optional Hinge...

Page 19: ...sembly CVHS SVN04E EN 19 Each waterbox hinge weighs 35 lb 15 9 kg refer to Table 1 p 8 for condenser and evaporator waterbox maximum weights Figure 19 Example of CVHS hinged waterbox option marine wat...

Page 20: ...otect the bare metal Install two new roll pins into the compressor casting Align the pins into the compressor mounting base Insert the hex head screws in the compressor base and discharge flange conne...

Page 21: ...holes do not line up with the tube sheet perform the following procedure 1 Move waterbox into position 2 Install the hex head screws for the waterbox and hand tighten 3 Lift and hold the waterbox as h...

Page 22: ...r or brass threads become too soft and or Loctite loses its sealing capability due to excess heat 2 Joints next to valves in which the valves cannot be taken apart or are not recommended for brazing 1...

Page 23: ...eed for unit piping wiring etc After installation has been completed fill out CTV ADF001 EN CenTraVac Installation Completion Check Sheet and Request for Trane Service to schedule the startup the chil...

Page 24: ...and protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingers...

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