background image

18-BC100D1-1D-EN

15

Electrical — Low Voltage

Note:

The use of color coded low voltage wire is recommended to simplify connections between the outdoor unit, the control, and the indoor

unit.

Note:

The maximum total cable length for the entire comfort control communicating system is 500 ft. 18 AWG.

Table 19.

Low Voltage Maximum Wire Length

CONTROL WIRING

WIRE SIZE

MAX. WIRE LENGTH

18 AWG

500 Ft. Combined

Table 20.

Low Voltage Hook-up Diagrams

Communicating
Comfort Control

W1

W2

W3

G

Y2

B

O

BK

D

Y1

R

Field wiring

Brown

Brown

Blue

Red

B - Blue

D - Note 3

D

R
B

Note 1
    &
Note 2

Red

RED Only used for 
Load Shed (Cap off if 
not used)

Communicating 
Indoor Unit

Note 4

Note 5

Communicating Outdoor Unit

1.

In communicating mode, unused terminals are non-functional. Do not use.

2.

Terminals present will vary by indoor model.

3.

“D” is the data line. Installer to select a wire color.

4.

If a 3rd party condensate overflow switch is installed, it should be wired in series with R to the thermostat or connected to the External
Switch terminals on the AFC. See External Switch wiring section in the air handler Installer’s Guide.

5.

Wire present only on Variable Speed Outdoor Units.

Note:

Anti-oxidizing grease is supplied in the documentation package for use when making low voltage field wiring connections at the outdoor

unit. Apply grease to field wiring before installing wire caps to protect these connections from corrosion.

Summary of Contents for ComfortLink II 4TWL9024A1000B

Page 1: ...ture and on the tags stickers and labels that are attached to the equipment October 2021 1 18 8 B BC C1 10 00 0D D1 1 1 1D D E EN N Variable Speed ComfortLink II Side Discharge HP Models For coastal a...

Page 2: ...me en nt t d da am ma ag ge e S Sy ys st te em m c co on nt ta ai in ns s o oi il l a an nd d r re ef fr ri ig ge er ra an nt t u un nd de er r h hi ig gh h p pr re es ss su ur re e R Re ec co ov ve...

Page 3: ...hn ni ic ca al l M Ma an nu ua al l f fo or r s se er rv vi ic ci in ng g i in ns st tr ru uc ct ti io on ns s VDC VDC I Im mp po or rt ta an nt t It may be necessary to block prevailing winds throug...

Page 4: ...acuation 14 Electrical Low Voltage 15 Service Valves 16 LED Indicators Variable Speed Side Discharge Drive 17 Electrical High Voltage 18 Start Up 19 System Charge Adjustment 20 Charging and Correction...

Page 5: ...TWL9024A1XXX 36 75 x 17 1 2 x 47 32 75 47 0 36 75 17 5 19 5 20 5 204 4TWL9036A1XXX 36 75 x 17 1 2 x 47 32 75 47 0 36 75 17 5 19 5 20 5 226 4TWL9048A1XXX 42 75 x 17 1 2 x 47 32 75 47 0 42 75 17 5 19 5...

Page 6: ...from one unit is not drawn into another unit When installing single or multiple units in an alcove roof well or partially enclosed area ensure there is adequate ventilation to prevent recirculation of...

Page 7: ...ions above the unit Note 12 clearance not required with stacking kit A 2 minimum clearance is required to allow for removal of top Table 4 Refrigerant Piping Limits 1 The maximum length of refrigerant...

Page 8: ...ble 6 Coastal Considerations If installed within one mile of salt water including seacoasts and inland waterways models with epoxy coated coils are available Model numbers with COT in the eleventh 11...

Page 9: ...3 8 4TWL9036A1XXX 3 4 3 8 5 8 3 4 3 8 3 4 3 8 4TWL9048A1XXX 7 8 3 8 3 4 7 8 3 8 7 8 3 8 4TWL9060A1XXX 7 8 3 8 3 4 7 8 3 8 7 8 3 8 Table 10 Required Refrigerant Line Length Determine required line len...

Page 10: ...more information see publication number SS APG006 EN Table 13 Refrigerant Line Routing Precautions Important Comply with National State and Local Codes when isolating line sets from joists rafters wa...

Page 11: ...g isolators every 8 ft Secure Liquid Line directly to insulated Vapor Line using tape wire or other appropriate method every 8 ft Table 16 Isolation Through Wall Wall Sealant Insulation Vapor Line Duc...

Page 12: ...es 1 Remove caps or plugs Use a deburring tool to debur the pipe ends Clean both internal and external surfaces of the tubing using an emery cloth 2 Remove the pressure tap cap and valve core from eac...

Page 13: ...low away from outdoor unit and toward evaporator coil as illustrated Braze the filter drier to the Liquid Line 6 Continue the dry nitrogen purge Do not remove the wet rag until all brazing is complete...

Page 14: ...a an nt t Do not open the service valves until the refrigerant lines and indoor coil leak check and evacuation are complete 1 Evacuate until the micron gauge reads no higher than 350 microns then clos...

Page 15: ...p off if not used Communicating Indoor Unit Note 4 Note 5 Communicating Outdoor Unit 1 In communicating mode unused terminals are non functional Do not use 2 Terminals present will vary by indoor mode...

Page 16: ...i in n p pe er rs so on na al l i in nj ju ur ry y a an nd d o or r p pr ro op pe er rt ty y d da am ma ag ge e E Ex xt tr re em me e c ca au ut ti io on n s sh ho ou ul ld d b be e e ex xe er rc ci...

Page 17: ...US GREEN SLOW 1 TIME PER SECOND STANDBY IDLE MEDIUM 2 TIMES PER SECOND CALL FOR CAPACITY FAST 5 TIMES PER SECOND POWER UP DELAY SOLID ON TEST MODE INTERMITTENT 1 FLASH EVERY 4 SECONDS HARD LOCKOUT LED...

Page 18: ...m located on the inside of the control box cover Table 24 High Voltage Disconnect Switch W WA AR RN NI IN NG G H HI IG GH H L LE EA AK KA AG GE E C CU UR RR RE EN NT T F Fa ai il lu ur re e t to o f f...

Page 19: ...oor and outdoor units ON OFF 4 Wait 3 hours before starting the unit if the outdoor ambient temperature is below 85 F 3 HRS 5 Run the system using the Charging Mode Cooling test mode found in the 850...

Page 20: ...tions Charts Subcooling Charging Correction Worksheet Total Line Length ft ________________________ Total Vertical Charge lift ________________________ Values from Required Refrigerant Line Length Des...

Page 21: ...REQUIRE THE INDOOR UNIT BE CONFIGURED FOR 400 CFM TON 50 40 30 25 15 10 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 TOTAL REFRIGERANT LINE LENGTH FEET 2 0 TON SUBCOOL CHARGING CHART CORRECTIONS...

Page 22: ...ng Value ________________________ F 107 F Table 31 Verify Performance 4 Refer to System Pressure Curves in the Service Facts document to verify typical performance PRESSURE CURVE SAMPLE Cooling 1450 S...

Page 23: ...ver refrigerant if the Liquid Gage Pressure is higher than the chart value 107 F Table 33 System Information 9 Record system pressures and temperatures after charging is complete Outdoor model number...

Page 24: ...r unit and the indoor unit Include the entire length of the line from the service valve to the IDU Subtract 10 ft from this entire length and record on line 1 2 Enter the charge multiplier 0 6 oz ft E...

Page 25: ...coil temperature The difference between the ambient and the colder coil temperature is the difference or delta T measurement This delta T measurement is representative of the operating state and rela...

Page 26: ...display DEFROST 6 When test is complete TEST COMPLETE displays for 10 seconds 7 If there is a defrost fault condition test terminates and sends alert to the alert menu 8 For more information refer to...

Page 27: ...ng shipment Adjust tubing if necessary so tubes do not rub against each other or any component when unit runs Ductwork is sealed and insulated All drain lines are clear with joints properly sealed Pou...

Page 28: ...Certified mark indicates Trane U S Inc participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org Trane has a policy of continuous data i...

Reviews: