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dWG. NO. 4TWZ0060-SF-1B

 ONLY DIPSWITCH 

1 ON

 ONLY DIPSWITCH 

2 ON

 ONLY DIPSWITCH 

3 ON

LOWER *

MIDDLE

UPPER & 4TEE3_10 

DOWNFLOW & HORIZ. 

LEFT 

**

55

208

208

210

60

225

225

227

65

242

242

245

70

260

260

264

75

280

280

284

80

300

300

305

85

322

322

327

90

345

345

350

95

369

369

374

100

394

394

400

105

420

420

426

110

447

447

454

115

476

476

483

120

505

505

513

125

536

536

544

PRINTED FROM D155859P04 REV 4 

** Data is based on 16.7° of subcooling at a 95° ambient

* Data is based on 14.8° of subcooling at a 95° ambient

LIQUID GAGE PRESSURE (PSIG)

Liquid 

Temp (°F)

5 TON HP R410A REFRIGERANT CHARGING CHART

3

WIRING dIAGRAM

MANuAL CHARGING OR CHARGe ASSIST

TM

 MeTHOd IN  

COOLing

 BeTWeeN 55°F ANd 120°F Od AMBIeNT

It is recommended to install manufacturer approved matched  indoor and 

outdoor systems.

All approved split systems are ARI rated with only TXV indoor systems.
The benefits of installing approved indoor and outdoor split  systems are 

maxi  mum efficiency, optimum performance and the best overall system 

 reliability.  The following charging methods are therefore prescribed for 

matched systems with  indoor TXVs.
  1.  Subcooling using the R-410A Refrigerant Charging Chart (in the cooling 

mode) is the only recommended method of charging between 55°F and 

120°F ambient temperatures.

  2.  When charging for ambient temperatures above 120°F,  charge to 10° 

subcooling.  It is important to return when outdoor ambient temperature 

is between 55°F and 120°F to verify system charge per these instruc-

tions.

  3.  For best results – the indoor temperature should be kept between 70°F 

to 80°F. Add system heat if needed.

  4.  At startup, or whenever charge is removed or added, the system must 

be operated for a minimum twenty (20) minutes to stabilize before 

 accurate  measurements can be made. (Feature of Charge Assist™)

  5.  Measure Liquid Line Temperature and Refrigerant Pressure at service 

valves.  (Not required with Charge Assist.™)

  6.  Determine total refrigerant line length, and height (lift) if indoor section is above the condenser. Set dip switches on Charge Assist™ board as 

 indicated in the Subcool Charging Corrections Table on page 2 .

  7.  Locate your liquid line temperature in the left column of the table, and the intersecting liquid line gage pressure under the DIPSWITCH selection 

column. Add refrigerant to raise the pressure to match the table, or remove refrigerant to lower the pressure. For manual charging, always wait twen-

ty (20) minutes for the system conditions to  stabilize before adjusting charge again. (Not required with Charge Assist.™)

 8.    Charge Assist port is designed for liquid refrigerant charging.
 9.    When system is correctly charged, you can refer to System Pressure Curves (on page 8) to verify typical performance.

Summary of Contents for ComfortLink 4TWZ0060A1000A

Page 1: ...ON WITH ITS USE CAuTION RECONNECT ALL GROUNDING DEVICES ALL PARTS OF THIS PRODUCT CAPABLE OF CONDUCTING ELECTRICAL CURRENT ARE GROUNDED IF GROUNDING WIRES SCREWS STRAPS CLIPS NUTS OR WASHERS USED TO C...

Page 2: ...ms CHARGING METHOD This model has ComfortLink II and Charge Assist features Charge Assist can be used in cooling mode only For complete instructions on using Charge Assist please see page 4 2 Schemati...

Page 3: ...ambient temperatures 2 When charging for ambient temperatures above 120 F charge to 10 subcooling It is important to return when outdoor ambient temperature is between 55 F and 120 F to verify system...

Page 4: ...ash slowly Liquid Line Temperature Must be within range If this sensor is shorted or open This error condition causes an 11 flash on FAULT LED Liquid Line Pressure Must be above 90 psig If the liquid...

Page 5: ...n LED will be turned ON The CA control will then exit the charge assist cycle and return the control of the system to the Communicating Comfort Control The Status Green LED will be slowly flashing The...

Page 6: ...TM data Low Pressure Cut Out Fault Open outside of defrost Cycle Short lock out Wait Flashing Flash device count when in communication number of COMM products connected in system Rapid flashes followe...

Page 7: ...sist Tool BAYCAKT001AA ADD AMBER LED BLINKING CHARGING STABILIZING AMBER LED BLINKING RECOVER RED LED CA procedure allows 1 hour to get within 20 psi of Charged and 50 minutes to move 4 psi Otherwise...

Page 8: ...Z0060A1000AA 200 250 300 350 400 450 500 550 40 60 80 100 120 115 125 135 145 155 165 175 185 40 60 80 100 120 115 125 135 145 155 165 175 185 40 60 80 100 120 40 50 60 70 80 90 100 110 120 130 140 15...

Page 9: ...Heating Refrigeration Cycle Cooling Refrigeration Cycle Printed from D155711P01 Rev02 9 ReFRIGERATION CIRCUITS...

Page 10: ...er up 10 hours max if compressors remain OFF Sump Heat OFF When a compressor is running Sump Heat OFF For 30 minutes after compressor s have stopped running Sump Heat OFF When outdoor temperature goes...

Page 11: ...Sensors J6 J7 TABLE 3 Temp F Temp C THERMISTOR RESISTANCE OHMS Volts DC at plug J8 Only pin to pin 50 10 0 19405 2 22 55 12 8 17002 2 06 60 15 6 14930 1 90 65 18 3 13138 1 75 70 21 1 11586 1 61 75 23...

Page 12: ...ng 3 9 Flash Low superheat in Cooling Mode Indoor TXV stuck open or ID Fan failure 10 Flash Not used at this time 3 Monitor superheat and pressure 3 SH for 5 minutes with valve minimum position Monito...

Page 13: ...n Service Facts EEV Hunting Suction pressure moves up down Sensor are out of calibration 1 Verify sensors are accurate See Table 7 8 in Service Facts Verify temperature sensor is clipped tight to suct...

Page 14: ...ing LPCO may trip Note If jumper is left on pins any faults stored in memory will be cleared after 10 seconds The CLOSE VALVE TEST will clear after 2 minutes and will not reinitiate requires a break a...

Page 15: ...65 0 66 125 51 7 3298 0 60 130 54 4 2972 0 54 135 57 2 2683 0 50 136 57 8 2629 0 49 137 58 3 2576 0 48 138 58 9 2525 0 47 139 59 4 2474 0 46 140 60 0 2425 0 45 141 60 6 2377 0 45 142 61 1 2330 0 44 14...

Page 16: ...Trane www trane com Trane has a policy of continuous product and product data improvement and it reserves the right to change design and specifications without notice...

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