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16 

 18-CD33D1-4

Installer’s Guide

N

OTE:

Follow venting instructions carefully when using PVC 

cement.

IMPORTANT:

All joints must be water tight. Flue condensate is somewhat 
acidic, and leaks can cause equipment damage.

Connection of the pipe and collar of the 

combustion air 

inlet

 should just be a friction fit. It is recommended that 

the inlet air joint be sealed with RTV type sealant to allow 
the joint to be separated for possible future service. The 
inlet and vent pipes must be properly supported through-
out the entire length.
Connection of the 

vent pipe

 to the vent collar should also 

be accomplished using RTV type sealant. This type seal-
ant provides a connection which remains flexible and can 
be separated in the future if service needs require the re-
moval of the vent pipe for service or clearance.

NOTE:

To ensure proper operation at the vent lengths indicat-

ed, the combustion air inlet and vent terminals should 

be in the same pressure zone. Terminating the vent and 

inlet in different pressure zones will change the maxi-

mum vent lengths and may cause nuisance tripping of 

the pressure switch(es). The amount of change can not 

be predicted. The selection of the inlet and outlet termi-

nal locations are the responsibility of the designer/in-

staller. If the installer chooses separate pressure zones 

for the terminals, the combustion air inlet termination 

must be in the higher (more positive) pressure zone.

HORIZONTAL VENTING

NOTE:

Vent termination kit BAYAIR30AVENTA or BAY-

VENT200B may be used in addition to the horizontal 

and vertical termination options shown in Figure 26.  

See Figure 31.  

For Canadian applications ONLY: IPEX 196006 may 

be used for horizontal and vertical terminations. IPEX 

081216, IPEX 081218, and IPEX 081219 may only be 

used for horizontal vent terminations.

p

Seal 

VENT PIPE

with RTV sealant

Seal

 INLET AIR PIPE

with RTV sealant

Front of Furnace

VENT AND INLET AIR CONNECTIONS

LABEL 
SAYS 
"TOP"

STRAIGHT SIDE MUST BE 
ON BOTTOM FOR PROPER 
CONDENSATE DRAINAGE.

WHEN THE FACTORY SUPPLIED "OFF-SET" (2X3 
REDUCING COUPLING) IS USED FOR 3" VENT PIPE 
INSTALLATION, MAKE SURE THE MARKING "TOP" IS 
LOCATED ON THE TOP SIDE OF THE PIPE.

a

s

2" TO 3" COUPLING

FURNACE 
VENT 
OUTLET

FACTORY SUPPLIED ONLY 
WITH THE FOLLOWING 
MODELS:  *UH1C100A9H41B, 
*UH1D120A9H51B, AND ALL 
*DH1 DOWNFLOW MODELS

#CPL00938

HORIZONTAL INSTALLATION  
Upflow/ Horizontal

NOTE:

In horizontal venting when the factory supplied “off-

set” (2X3 reducing coupling) is used for 3” vent pipe 

installation, make sure the marking “Top” is located on 

the top side of the pipe.  The straight side must be on 

bottom for proper condensate drainage. This coupling 

is only factory supplied with *UH1C100A9H41B, *UH-

1D120A9H51B, and all downflow models.

Summary of Contents for ADH1B040A9H21B

Page 1: ...his installation must comply with NATIONAL STATE AND LOCAL CODES IMPORTANT This Document is customer property and is to remain with this unit Please return to service information pack upon completion...

Page 2: ...ameplate marking e 100 of the furnace combustion air requirement must come from outside the structure WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow the steps outlined below for each ap pl...

Page 3: ...ation If damage to contents is found report the damage immediately to the delivering agency Codes and local utility requirements governing the instal lation of gas fired equipment wiring plumbing and...

Page 4: ...garage it must be installed so that the burners and the ignition source are located not less than 18 inches above the floor and the furnace must be located or protected to avoid physical damage from...

Page 5: ...H OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES NOTES 1 UH1C100A9H41 UH1D120A9H51 REQUIRE 3 DIAMETER VENT PIPE 2 DIAMETER OF VENT PIPE MAY BE LIMITED TO 2 1 2 OR 3 ON SOME MODELS AT DIFFERENT ALTITUDES...

Page 6: ...6 18 CD33D1 4 Installer s Guide From Dwg 21C341885 DH1 H DOWNFLOW HORIZONTAL OUTLINE DRAWING ALL DIMENSIONS ARE IN INCHES...

Page 7: ...point either toward or away from the furnace See the 2 4TXC coil Installer s Guide for more details The cased coil is secured to the furnace and both the fur nace and the cased coil must be properly...

Page 8: ...ovisions of the local building codes Special conditions created by mechanical exhausting of air and fireplaces must be con sidered to avoid unsatisfactory furnace op eration OUTSIDE AIR IS RECOMMENDED...

Page 9: ...d space shall be considered in making this determination Refer to Ta ble 2 for minimum open areas requirements 2 All air from outdoors as in Figure 9 The confined space shall be provided with two perm...

Page 10: ...MS Where there is no complete return duct system the return connection must be run full size from the fur nace to a location outside the utility room basement attic or crawl space Do Not install retur...

Page 11: ...des or 2 1 side and the bottom or 3 just the bottom The furnace and the bottom filter rack BAYRACK960 in stallation can be seen in Figure 11 The furnace filter in the bottom or side configuration can...

Page 12: ...Return Air Duct Connections section on page 10 d Compress the filter rack and reinstall in the side position on the furnace Confirm that the upper retaining pin screw locks into the engagement hole i...

Page 13: ...of the cabinet i Airflow DOWNFLOW HORIZONTAL DOWNFLOW Airflow o TYPICAL DOWNFLOW FURNACE RETURN AIR FILTER INSTALLATIONS These furnaces require high velocity type air filters Downflow furnace filters...

Page 14: ...nace Proper installation of the vent system is necessary to assure drainage of the conden sate and prevent deterioration of the vent system American Gas Association has certified the design of condens...

Page 15: ...2 ASTM D2846 F441 SCH 40 80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 ABS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE MARKING D2661 SCH 40 DWV 180 ASTM D2661 F628 SCH 40 DWV CELLULAR CORE 180 ASTM...

Page 16: ...r in staller If the installer chooses separate pressure zones for the terminals the combustion air inlet termination must be in the higher more positive pressure zone HORIZONTAL VENTING NOTE Vent term...

Page 17: ...ian applications ONLY IPEX 196006 may be used for horizontal and vertical terminations IPEX 081216 IPEX 081218 and IPEX 081219 may only be used for horizontal vent terminations Equivalent lengths are...

Page 18: ...pliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appliances 100 000 Btuh 30 kw 6 inches 15 cm for appli...

Page 19: ...r the combustion air inlet to any other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for appliances 1...

Page 20: ...nce of 1 to combustible materials must be maintained when using single wall stainless steel venting See Figure 28 Shield material to be a minimum of 24 gauge stainless or aluminized sheet metal Minimu...

Page 21: ...R OTHER SUITABLE SUPPORTS AT MAXIMUM OF 3 0 INTERVALS COMBUSTION AIR INLET USE ONLY APPROVED TERMINATION TEE 3 PIPING 2 2 1 2 or 3 PIPING REDUCING COUPLING FIELD SUPPLIED IF NEEDED SEAL ALL WALL CAVIT...

Page 22: ...nnected into a condensate drain pump an open or vented drain or it can be connected to the out let hose of the furnace s condensate trap Outdoor draining of the furnace and coil condensate is per miss...

Page 23: ...me of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon...

Page 24: ...UPLING AND METAL PANEL WITH HI TEMP RTV SILICONE SEALANT CLEARANCE 0 ACCEPTABLE FOR PVC VENT PIPE 1 ACCEPTABLE FOR TYPE 29 4C STAINLESS STEEL VENT PIPE SUPPORT THE SINGLE WALL FLUE PIPE AND CENTER IT...

Page 25: ...fitting is needed See Figure 44 To change to a right side drain remove the drain lines from the trap rotate the trap 180 so it exits to the right then reconnect the lines Start with a 1 2 90 CPVC str...

Page 26: ...s that may result in damage to plants NOTE Use 1 2 or larger PVC or CPVC pipe and fittings as re quired for drain connections fittings pipe and solvent cement not provided NOTE A corrosion resistant c...

Page 27: ...eaner and or humidifier is provided on the integrated control Refer to the SERVICE FACTS literature and unit wiring diagram attached to furnace diagram attached to furnace TWINNING FURNACES These furn...

Page 28: ...NG 1 STAGE COOLING THERMOSTAT OUTDOOR SECTION WITHOUT TRANSFORMER TWIN TWIN R1 R1 TWINNING CONNECTION DIAGRAM FOR TWINNING 1 STAGE FURNACES WITH SINGLE WIRE TWINNING FEATURE 1 STAGE HEATING ONLY THERM...

Page 29: ...s and Propane Installation Code CSA B149 1 The upflow horizontal furnace is shipped standard for left side installation of gas piping A knockout is provided on the right side for an alternate gas pipi...

Page 30: ...VE WITH MANUAL SHUTOFF MAIN MANUAL SHUTOFF VALVE GROUND UNION JOINT DRIP LEG THE DOWNFLOW VERTICAL MAY BE INSTALLED LEFT OR RIGHT SIDE GAS PIPING HORIZONTAL FURNACE GAS PIPING MAY BE FROM EITHER SIDE...

Page 31: ...titude d Replace and tighten the regulator cover screw securely 6 Cycle the valve several times to verify regulator set ting a Repeat steps 5 6 if needed 7 Turn off all electrical power to the system...

Page 32: ...ll plugs removed or loosened when adjusting gas pressure Leak check the fittings before placing the furnace into regular service Failure to follow this warning could result in fire explo sion or prope...

Page 33: ...46 47 42 44 45 46 47 48 43 44 45 47 47 48 43 44 45 47 47 49 43 45 46 47 48 49 44 45 47 48 48 49 44 46 47 48 49 50 45 47 48 49 49 50 46 47 48 49 50 51 47 48 50 50 51 52 54 55 56 57 58 54 55 56 58 59 5...

Page 34: ...e ignitor warm up period will begin The ignitor will heat for approximately 20 seconds then the gas valve is energized to permit gas flow to the burners The flame sensor confirms that igni tion has be...

Page 35: ...as CONDITIONS AFFECTING FURNACE OPERATION 1 EXCESSIVE COMBUSTION PRESSURE WIND IN EXCESS OF 40 M P H VENT OR FLUE BLOCK AGE If pressure against induced draft blower outlet be comes excessive the press...

Page 36: ...recommends that users of gas burning appli ances install carbon monoxide detectors as well as fire and smoke detectors per the manufacturers installation instructions to help alert dwelling occupants...

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