Trane 4TWR7 Installer'S Manual Download Page 20

20 

 18-BC90D1-4A-EN

STEP 8

 - Verify typical performance.

Refer to System Pressure Curves in the Service 
Facts or on the label inside the control panel to 
verify typical performance.

STEP 6

 - Adjust refrigerant level to attain 

proper gage pressure.

Add refrigerant if the Liquid Gage Pressure is 
lower than the chart value.

1.  Connect gages to refrigerant bottle 

and unit as illustrated.

2.  Purge all hoses.
3.  Open bottle.
4.  Stop adding refrigerant when liquid 

line temperature and Liquid Gage 
Pressure matches the charging chart 
Final Subcooling value.

Recover refrigerant if the Liquid Gage Pres-
sure is higher than the chart value.

20 MIN.

STEP 7 

-  Stabilize the system.

1.  Wait 20 minutes for the system condi-

tion to stabilize between adjustments.

Note: 

When the Liquid Line Temperature and 

Gage Pressure approximately match the chart, 
the system is properly charged.

2.  Remove gages.
3.  Replace service port caps to prevent 

leaks.  Tighten finger tight plus an  
additional 1/6 turn.

(Example only - see Service Facts)

PRESSURE CURVES FOR  4TWR3036B1000A

TAM4A0A36S31

TAM4A0A36S31

Cooling

Heating

DI

SCHARG

PRESSURE 

(PSI

G

)

OUTDOOR TEMPERATURE (Degree F)

SUCTI

O

N

 PRESSURE 

(PSI

G

)

OUTDOOR TEMPERATURE (Degree F)

COOLING PERFORMANCE CAN BE CHECKED WHEN THE OUTDOOR TEMP IS ABOVE 65 DEG F.
TO CHECK COOLING PERFORMANCE, SELECT THE PROPER INDOOR CFM, ALLOW PRESSURES TO STABILIZE.  MEASURE INDOOR WET BULB 
TEMPERATURE, OUTDOOR TEMPERATURE, DISCHARGE AND SUCTION PRESSURES.  ON THE PLOTS LOCATE OUTDOOR TEMPERATURE (1); 
LOCATE INDOOR WET BULB (2);  FIND INTERSECTION OF OD TEMP. & ID W.B. (3); READ DISCHARGE OR SUCTION PRESSURE IN LEFT 
COLUMN (4) or (5).

EXAMPLE: (1) OUTDOOR TEMP. 82 F. 

                  (2) INDOOR WET BULB 67 F.  

                  (3) AT INTERSECTION

ACTUAL: 

                  (4) DISCHARGE PRESSURE IS 315 PSIG

DISCHARGE PRESSURE SHOULD BE +/- 10 PSI OF CHART

                  (5) SUCTION PRESSURE IS 135 PSIG

SUCTION PRESSURE SHOULD BE +/- 3 PSIG OF CHART

INTERCONNECTING LINES
GAS - 3/4" O.D.
LIQUID - 3/8" O.D.

DWG.NO. 4TWR3036B1

(2)

(5)

(3)

(1)

110

115

120

125

130

135

140

145

150

155

160

55

65

75

85

95

105

115

(2)

(4)

(3)

(1)

200

250

300

350

400

450

500

55

65

75

85

95

105

115

INDOOR ENTERING WET BULB CURVES TOP TO BOTTOM 71, 
67, 63 AND 59 DEG F.

INDOOR ENTERING WET BULB CURVES TOP TO BOTTOM 

71, 67, 63 AND 59 DEG F.

40

50

60

70

80

90

100

110

120

130

140

150

160

-5

5

15

25

35

45

55

65

250

300

350

400

450

500

-5

5

15

25

35

45

55

65

INDOOR ENTERING DRY BULB CURVES TOP TO BOTTOM 80, 70, AND 60 
DEG F.

INDOOR ENTERING DRY BULB CURVESTOP TO BOTTOM 80, 70, AND 
60 DEG F.

Summary of Contents for 4TWR7

Page 1: ...zardous and requires specific knowledge and training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment o...

Page 2: ...he Liquid Line Service Valve Turn counterclockwise until the valve stem just touches the rolled edge No torque is required Failure to follow this warning will result in abrupt release of system charge...

Page 3: ...h of refrigerant lines from outdoor to indoor unit should NOT exceed 150 feet including lift 2 The maximum vertical change should not exceed 50 feet 3 Standard and alternate line sizes and service val...

Page 4: ...areas where snow accumulation and prolonged below freezing temperatures occur Units should be elevated 3 12 inches above the pad or roof top depending on local weather This additional height will all...

Page 5: ...pad such as a concrete slab consider the following The pad should be at least 1 larger than the unit on all sides The pad must be separate from any structure The pad must be level The pad should be h...

Page 6: ...7048A 7 8 3 8 7 8 3 8 150 50 4TWR7060A 1 1 8 3 8 7 8 3 8 80 25 ALTERNATE LINE SIZES Line Sizes Service Valve Connection Sizes Max Line Lift Lengths Vapor Line Liquid Line Vapor Line Connection Liquid...

Page 7: ...mine required line length and lift You will need this later in STEP 2 of Section 14 Total Line Length __________ Ft Total Vertical Change lift __________ Ft The outdoor condensing units are factory ch...

Page 8: ...from the refrigerant lines For Example When the refrigerant lines have to be fastened to floor joists or other framing in a structure use isolation type hangers Isolation hangers should also be used w...

Page 9: ...e or other appropriate method every 8 ft 8 Feet Maximum Isolation Through Wall DO NOT hang line sets from ductwork Sealant Insulation Vapor Line Wall Ductwork Isolator Line Set Section 7 Refrigerant L...

Page 10: ...ier check liquid line filter drier s directional flow arrow to confirm correct direction of refrigeration flow away from outdoor unit and toward evapo rator coil as illustrated Braze the filter drier...

Page 11: ...2 Check for leaks by using a soapy solu tion or bubbles at each brazed location Remove nitrogren pressure and repair any leaks before continuing Section 8 Refrigerant Line Leak Check 8 1 Check For Le...

Page 12: ...ete blank off the vacuum pump and micron gauge and close the valves on the manifold gauge set 1 MIN Section 10 Service Valves 10 1 Open the Gas Service Valve 0350 Microns ON OFF CAP 1 4 TURN ONLY COUN...

Page 13: ...e System Service Port 3 16 Hex Wrench Unit Side of Service Valve Extreme caution should be exercised when opening the Liquid Line Service Valve Turn counterclockwise until the valve stem just touches...

Page 14: ...er TAM7 DIP switches must be configured for HP 2 Stage 1 Compressor Note Refer to Indoor Unit Literature for proper configuration BK WH BLK BK WH BLK BK WH BLK BK WH BLK 11 3 Defrost Control Defrost c...

Page 15: ...may be nec essary to work with live electrical components Failure to follow all electrical safety precau tions when exposed to live electrical compo nents could result in death or serious injury s WAR...

Page 16: ...s STEP 5 Set system thermostat to ON OFF DONE CANCEL ON OFF STEP 4 Wait one 1 hour before starting the unit if compressor crankcase heater acces sory is used and the Outdoor Ambient is below 70 F 60 M...

Page 17: ...ent tempera ture is above 55 F For best results the indoor temperature should be kept between 70 F to 80 F STEP 1 Use the refrigerant line total length and lift measurements from Section 5 3 Total Lin...

Page 18: ...NG CHART CORRECTIONS TABLE FOR LINE LENGTH AND RISE Add 2 REFRIGERANT LINE LIFT FT 4 Ton Heat Pump 50 1 40 1 30 25 Use Design Subcooling 15 10 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 REFRIGE...

Page 19: ...essure should be ap proximately 327 PSIG This is the shown as the intersection of the Final Subcooling column and the Liquid Temperature row Table 14 2 8 9 10 11 12 13 14 179 182 185 188 191 195 198 1...

Page 20: ...R TEMPERATURE Degree F SUCTION PRESSURE PSIG OUTDOOR TEMPERATURE Degree F COOLING PERFORMANCE CAN BE CHECKED WHEN THE OUTDOOR TEMP IS ABOVE 65 DEG F TO CHECK COOLING PERFORMANCE SELECT THE PROPER INDO...

Page 21: ...eating Only Measured Suction Line Temp __________ F Liquid Gage Pressure __________ PSIG Suction Gage Pressure __________ PSIG Calculating Charge Using the Weigh In Method 1 Measure in feet the distan...

Page 22: ...tained with the nameplate charge plus additional charge previously added STEP 5 Return to site for adjustment Important Return in the spring or summer to accurately charge the system in the cooling mo...

Page 23: ...gainst the following list Final phases of this installation are the unit Operational and Checkout Procedures To obtain proper performance all units must be operated and charge adjustments made Importa...

Page 24: ...A C T O R C O I L L O W V O L T A G E F U S E S T U C K C O M P R E S S O R I N E F F I C I E N T C O M P R E F U N D E R C H A R G E R E F O V E R C H A R G E E X C E S S I V E E V A P L O A D N O N...

Page 25: ...AHRI Certified mark indicates Trane U S Inc participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org Trane has a policy of continuous d...

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