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18 

 18-AC98D1-7D-EN

STEP 6

 - Adjust refrigerant level to attain 

proper gage pressure.

Add refrigerant

 if the Liquid Gage Pressure 

is lower than the chart value.

1.  Connect gages to refrigerant bottle 

and unit as illustrated.

2.  Purge all hoses.
3.  Open bottle.
4.  Stop adding refrigerant when liquid 

line temperature and Liquid Gage 
Pressure matches the charging chart 
Final Subcooling value.

Recover refrigerant

 if the Liquid Gage Pres-

sure is higher than the chart value.

20 MIN.

STEP 7 

-  Stabilize the system.

1.  Wait 20 minutes for the system condi-

tion to stabilize between adjustments.

Note: 

When the Liquid Line Temperature and 

Gage Pressure approximately match the chart, 
the system is properly charged.

2.  Remove gages.
3.  Replace service port caps to prevent 

leaks.  Tighten finger tight plus an ad-
ditional 1/6 turn.

STEP 9 

- Record System Information for refer-

ence. 
Record system pressures and temperatures 
after charging is complete.

Outdoor model number = _________________

Measured Outdoor Ambient = __________  º F

Measured Indoor Ambient = __________  º F

Measured Liquid Line Temp = __________  º F

Measured Suction Line Temp = __________  º F

Liquid Gage Pressure = __________ PSI

Suction Gage Pressure = __________ PSI

STEP 8

 - Verify typical performance.

Refer to System Pressure Curves at the end of 
the document to verify typical performance.

PRESSURE CURVE SAMPLE

Cooling @ 1450 SCFM

Heating @ 1350 SCFM

DI

SCHARG

PRESSURE 

(PS

IG)

OUTDOOR TEMPERATURE (Degree F)

SUCT

IO

PRESSURE 

(PSI

G)

110

115

120

125

130

135

140

145

150

155

160

165

170

40

60

80

100

120

200

250

300

350

400

450

500

550

40

60

80

100

120

(1)

(1)

(3)

(3)

(5)

(4)

(2)

(2)

INDOOR ENTERING 

WET BULB CURVES

TOP TO BOTTOM 
71, 67, 63 AND 59 DEG F.

INDOOR ENTERING 

WET BULB CURVES

TOP TO BOTTOM 

71, 67, 63 AND 59 DEG F.

30

40

50

60

70

80

90

100

110

120

130

140

-5

5

15

25

35

45

55

65

200

250

300

350

400

450

500

-5

5

15

25

35

45

55

65

INDOOR ENTERING 

DRY BULB CURVES

TOP TO BOTTOM 

80, 70, AND 60 DEG F.

INDOOR ENTERING 

DRY BULB CURVES

TOP TO BOTTOM 

80, 70, AND 60 DEG F.

Summary of Contents for 4TTR6018J

Page 1: ...roved matched indoor and outdoor systems Some of the benefits of installing approved matched indoor and outdoor split systems are maximum efficiency optimum performance and the best overall system rel...

Page 2: ...just touches the rolled edge No torque is required Failure to follow this warning will result in abrupt release of system charge and may result in personal injury and or property damage UNIT CONTAINS...

Page 3: ...Software Program 32 3312 03 or latest revision When mounting the outdoor unit on a roof be sure the roof will support the unit s weight Properly selected isolation is recommended to alleviate sound o...

Page 4: ...r unit a minimum of 12 from any wall or surrounding shrubbery to ensure adequate airflow Outdoor unit location must be far enough away from any structure to prevent excess roof runoff water from pouri...

Page 5: ...1C 1 1 8 3 8 7 8 3 8 150 50 Section 5 Refrigerant Line Considerations 5 1 Refrigerant Line and Service Valve Connection Sizes Table 5 1 Line Length 5 3 Required Refrigerant Line Length 5 2 Factory Cha...

Page 6: ...or other framing in a structure use isolation type hangers Isolation hangers should also be used when refrigerant lines are run in stud spaces or enclosed ceilings Where the refrigerant lines run thr...

Page 7: ...e or other appropriate method every 8 ft 8 Feet Maximum Isolation Through Wall DO NOT hang line sets from ductwork Sealant Insulation Vapor Line Wall Ductwork Isolator Line Set Section 7 Refrigerant L...

Page 8: ...rrect direction of refrigeration flow away from outdoor unit and toward evapo rator coil as illustrated Braze the filter drier to the Liquid Line Continue the dry nitrogen purge Do not remove the wet...

Page 9: ...t Line Leak Check 8 1 Check For Leaks STEP 1 Pressurize the refrigerant lines and evaporator coil to 150 PSIG using dry nitrogen 150 PSIG Section 9 Evacuation 9 1 Evacuate the Refrigerant Lines and In...

Page 10: ...k check and evacuation must be completed before opening the service valves STEP 1 Remove service valve cap STEP 2 Fully insert 3 16 hex wrench into the stem and back out counterclockwise until valve s...

Page 11: ...of electric heat jumper W1 and W2 together if comfort control has only one stage of heat TEM6 only When using a BK enabled comfort control cut BK jumper and bypass Y1 and Y2 at the air handler Connect...

Page 12: ...d wires In AC systems for multiple stages of electric heat jumper W1 and W2 together if comfort control has only one stage of heat TEM3 4 Bypass air handler and connect Y from comfort control directly...

Page 13: ...High Voltage 12 1 High Voltage Power Supply The high voltage power supply must agree with the equipment nameplate Power wiring must comply with national state and local codes Follow instructions on u...

Page 14: ...stem Thermostat to OFF OFF DONE CANCEL STEP 1 Ensure Sections 7 through 12 have been completed STEP 3 Turn on disconnect s to apply power to the indoor and outdoor units STEP 5 Set system thermostat t...

Page 15: ...Section 14 3 For best results the indoor temperature should be kept between 70 F to 80 F Note It is important to return in the spring or summer to accurately charge the system in the cooling mode when...

Page 16: ...Design Subcooling 15 10 0 20 30 40 50 60 70 80 90 100 110 120 130 140 150 REFRIGERANT LINE LIFT FT SUBCOOL CHARGING CHART CORRECTIONS TABLE FOR LINE LENGTH AND RISE Add 4 TOTAL REFRIGERANT LINE LENGT...

Page 17: ...quid Temperature row Table 14 2 8 9 10 11 12 13 14 179 182 185 188 191 195 198 195 198 201 204 208 211 215 211 215 218 222 225 229 232 229 232 236 240 243 247 251 247 251 255 259 263 267 271 267 271 2...

Page 18: ...temperatures after charging is complete Outdoor model number _________________ Measured Outdoor Ambient __________ F Measured Indoor Ambient __________ F Measured Liquid Line Temp __________ F Measure...

Page 19: ...6 19 21 24 26 Using a digital psychrometer measure the return air wet bulb temperature at the unit just before the coil Also measure the outdoor dry bulb tem perature Use these temperatures to locate...

Page 20: ...tallation are the unit Operational and Checkout Procedures To obtain proper performance all units must be operated and charge adjustments made Important Perform a final unit inspection to be sure that...

Page 21: ...18 AC98D1 7D EN 21 6030 6036 6041 Models PRINTED FROM D158514P01 6042 6048 Models Printed from D157878...

Page 22: ...22 18 AC98D1 7D EN 6049 6060 Models Printed from D159175 6061 Models PRINTED FROM D156708 LINE D AMPENER SEE NO TE 1...

Page 23: ...18 AC98D1 7D EN 23 Section 17 Wiring Diagrams 024N 036N Models...

Page 24: ...24 18 AC98D1 7D EN 024N 036N Models...

Page 25: ...18 AC98D1 7D EN 25 048N Models...

Page 26: ...26 18 AC98D1 7D EN 048N Models...

Page 27: ...18 AC98D1 7D EN 27 060N Models...

Page 28: ...28 18 AC98D1 7D EN 060N Models...

Page 29: ...18 AC98D1 7D EN 29 018J 030J 036J 048J Models...

Page 30: ...30 18 AC98D1 7D EN 018J 030J 036J 048J Models...

Page 31: ...18 AC98D1 7D EN 31 035J Models PRINTED FROM D157362P05 REVB...

Page 32: ...32 18 AC98D1 7D EN PRINTED FROM D157362P05 REVB 035J Models...

Page 33: ...18 AC98D1 7D EN 33 049J 061C Models...

Page 34: ...34 18 AC98D1 7D EN 049J 061C Models...

Page 35: ...18 AC98D1 7D EN 35 060J 060K Models...

Page 36: ...36 18 AC98D1 7D EN 060J 060K Models...

Page 37: ...READ LIQUID 4 OR SUCTION 5 PRESSURE IN LEFT COLUMN EXAMPLE 1 OUTDOOR TEMP 82 F 2 INDOOR WET BULB 67 F 3 AT INTERSECTION ACTUAL 4 LIQUID PRESSURE 600 CFM IS 284 PSIG LIQUID PRESSURE SHOULD BE 10 PSI O...

Page 38: ...B 3 READ LIQUID 4 OR SUCTION 5 PRESSURE IN LEFT COLUMN EXAMPLE 1 OUTDOOR TEMP 82 F 2 INDOOR WET BULB 67 F 3 AT INTERSECTION ACTUAL 4 LIQUID PRESSURE 600 CFM IS 305 PSIG LIQUID PRESSURE SHOULD BE 10 P...

Page 39: ...W B 3 READ LIQUID 4 OR SUCTION 5 PRESSURE IN LEFT COLUMN EXAMPLE 1 OUTDOOR TEMP 82 F 2 INDOOR WET BULB 67 F 3 AT INTERSECTION ACTUAL 4 LIQUID PRESSURE 600 CFM IS 286 PSIG LIQUID PRESSURE SHOULD BE 10...

Page 40: ...EXAMPLE 1 OUTDOOR TEMP 82 F 2 INDOOR WET BULB 67 F 3 AT INTERSECTION ACTUAL 4 LIQUID PRESSURE 600 CFM IS 302 PSIG LIQUID PRESSURE SHOULD BE 10 PSI OF CHART 5 SUCTION PRESSURE 600 CFM IS 142 PSIG SUCTI...

Page 41: ...IQUID 4 OR SUCTION 5 PRESSURE IN LEFT COLUMN EXAMPLE 1 OUTDOOR TEMP 82 F 2 INDOOR WET BULB 67 F 3 AT INTERSECTION ACTUAL 4 LIQUID PRESSURE 600 CFM IS 310 PSIG LIQUID PRESSURE SHOULD BE 10 PSI OF CHART...

Page 42: ...2 FIND INTERSECTION OF OD TEMP ID W B 3 READ LIQUID 4 OR SUCTION 5 PRESSURE IN LEFT COLUMN EXAMPLE 1 OUTDOOR TEMP 82 F 2 INDOOR WET BULB 67 F 3 AT INTERSECTION ACTUAL 4 LIQUID PRESSURE 600 CFM IS 313...

Page 43: ...18 AC98D1 7D EN 43 Notes...

Page 44: ...RI Certified mark indicates Trane U S Inc participation in the AHRI Certification program For verification of individual certified products go to ahridirectory org Trane has a policy of continuous dat...

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