Trane 2/4WCC30 Series Installer'S Manual Download Page 12

Page 12

Installer’s Guide

Note:  If practical, install any internal accessories to the unit
at the shop.

3. Check the handling facilities to ensure the safety of personnel

and the unit.

4. The unit must be mounted level for proper drainage of water

through the drain holes in the base pan.

5. The unit should not be exposed to direct roof water runoff.

6. Flexible duct connectors must be of a flame retardant

material. All duct work outside of the structure must be
insulated and weatherproofed in accordance with local codes.

7. Holes through exterior walls or roof must be sealed in

accordance with local codes.

8. All fabricated outdoor ducts should be as short as possible.

See Figure 9.

Step 3—Review Location and Recom-
mendation Information

Note:  The unit is shipped for horizontal installation.

       CAUTION MUST BE TAKEN AT ALL TIMES TO AVOID
PERSONAL INJURIES AND/OR DAMAGE TO EQUIPMENT

Horizontal Airflow Units

1. Location of the unit must allow service clearance around it to

ensure adequate serviceability, maximum capacity, and peak
operating efficiency.

2. These units are design certified for outdoor installation. They

may be installed directly on a slab, wood flooring, or on Class
A, B, or C roof covering material. The discharge air from the
condenser fans must be unrestricted for a minimum of 3 feet
above the unit.

2. Any reduction of the unit clearances indicated in these figures

may result in condenser coil starvation or the recirculation of
warm condenser air.  Actual clearances, which appear to be
inadequate should be reviewed with a local engineer.

3. See the unit’s nameplate for the absolute minimum clearance

between the unit and any combustible surfaces.

1. Location of the unit must allow service clearance around it to

ensure adequate serviceability, maximum capacity, and peak
operating efficiency.

Note:  If practical, install any internal accessories to the
unit at the shop.

2. Refer to the Installation section for instruction on convert-

ing the supply and return airflow covers to down airflow.

3. The field assembled Roof Mounting Curb  (BAYCURB050A

or BAYCURB051A) or a field fabricated curb should be in
place before the unit is hoisted to the roof top.

The Roof Mounting Curb (frame) must be installed on
a flat, level section of the roof (maximum of 1/4" per
foot pitch) and  provide a level mounting surface for the
unit.  Also, be sure to provide sufficient height above
the roof to prevent water from entering the unit.

4. Be sure the mounting curb spans structural members

(trusses) of the roof, thereby providing sufficient support
for the weight of the unit, the curb, the duct(s), and any
factory or field installed accessories.

5. Be sure the hole in the structure for the ducts is large

enough to accommodate the fabricated ducts and the
insulation surrounding them. See Figures 13 and 14.

6. These units are design certified for outdoor installation.

They may be installed directly on a slab, wood flooring, or
on Class A, B, or C roof covering material. The discharge
air from the condenser fans must be unrestricted for a
minimum of 3 feet above the unit.

7. Exhaust vents or other sources of contaminated air should

not be near the unit’s air inlet if outside air is to be
introduced as make-up air or a ventilation feature is to be
used. Contamination from exhaust vents or chimneys may
also foul the condensor causing degraded performance.

8. Check the handling facilities to ensure the safety of

personnel and the unit(s).

Clearances

Refer to the Clearances section in the previous Horizontal
Airflow Units section.

Down Airflow Units

Clearances

1. The recommended clearances for single-unit installations are

illustrated in Figures 1 to 8.

Summary of Contents for 2/4WCC30 Series

Page 1: ...R Convertible 1 5 Ton R 22 R 410A 2 4WCC3018A through 2 4WCC3060A 2 4WCX3018A through 2 4WCX3060A WARNING HAZARDOUS VOLTAGE DISCONNECT POWER and DISCHARGE CAPACITORS BEFORE SERVICING Important This Document is customer property Please return to service information pack and give this Installer s Guide to the homeowner upon completion of work ...

Page 2: ...ow them carefully The manufacturer assumes no liability for installa tions or servicing performed by unqualified personnel WARNING DO NOT OPERATE THE UNIT WITH OUT THE EVAPORATOR FAN ACCESS PANEL OR EVAPO RATOR COIL ACCESS PANEL IN PLACE REINSTALL THE ACCESS PANELS AFTER PERFORMING MAINTENANCE PROCEDURES ON THE FAN OPERATING THE UNIT WITH OUT THE ACCESS PANELS PROPERLY INSTALLED MAY RESULT IN SEVE...

Page 3: ...Unit 17 Condensate Drain Piping 17 Air Filter Installation 18 Electrical Wiring 18 Electrical Connections 18 Electrical Power 18 Disconnect Switch 18 Overcurrent Protection 18 Power Wiring 18 Field Wiring Diagram 19 Control Wiring Class II 20 Step 5 Unit Startup 20 Pre start Quick Checklist 20 Starting the Unit in the Cooling Mode 20 Operating Pressures 20 Voltage Check 20 Cooling Shut Down 20 Sta...

Page 4: ...uide Figure 1 Step2 Determine Unit Clearances WCC3018AthroughWCC3036A 1of2 Figures 1 to 8 show the unit critical dimensions Figures 2 and 4 show the WCC clearances and Figures 6 and 8 show the WCX clearances RETURN SUPPLY ...

Page 5: ...161 354 508 20 0 903 29 35 9 16 635 25 0 635 25 0 515 6 20 3 36 79 57 125 36 79 57 125 40 88 40 88 25 56 25 56 36 78 38 84 61 134 56 124 41 89 27 60 43 94 26 56 36 80 58 127 37 81 58 128 42 92 41 91 26 58 26 57 158 348 162 357 162 358 169 372 508 20 0 635 25 0 508 20 0 635 25 0 508 20 0 635 25 0 635 25 0 515 6 20 3 508 20 0 635 25 0 508 20 0 635 25 0 ...

Page 6: ...Page 6 Installer s Guide Figure 3 WCC3042AthroughWCC3060A 1of2 RETURN SUPPLY ...

Page 7: ... 76 673 1 26 5 46 102 44 98 41 90 48 105 47 104 58 127 954 10 37 9 16 954 10 37 9 16 1055 70 41 9 16 1004 90 39 9 16 59 130 179 395 217 479 219 482 182 401 193 425 225 495 222 490 629 92 24 8 635 25 0 668 02 26 3 685 8 27 0 698 5 27 5 1004 90 39 9 16 193 425 668 02 26 3 698 5 27 5 698 5 27 5 698 5 27 5 635 25 0 635 25 0 635 25 0 635 25 0 629 92 24 8 629 92 24 8 WCC3042AthroughWCC3060A 2of2 Figure ...

Page 8: ...Page 8 Installer s Guide WCX3018AthroughWCX3036A 1of2 Figure 5 RETURN SUPPLY ...

Page 9: ... 0 635 25 0 515 6 20 3 36 79 57 125 36 79 57 125 40 88 40 88 25 56 25 56 36 78 38 84 61 134 56 124 41 89 27 60 43 94 26 56 36 80 58 127 37 81 58 128 42 92 41 91 26 58 26 57 158 348 162 357 162 358 169 372 508 20 0 635 25 0 508 20 0 635 25 0 508 20 0 635 25 0 635 25 0 515 6 20 3 508 20 0 635 25 0 508 20 0 635 25 0 WCX3018AthroughWCX3036A 2of2 Figure 6 ...

Page 10: ...Page 10 Installer s Guide WCX3042AthroughWCX3060A 1of2 Figure 7 RETURN SUPPLY ...

Page 11: ...6 76 673 1 26 5 46 102 44 98 41 90 48 105 47 104 58 127 954 10 37 9 16 954 10 37 9 16 1055 70 41 9 16 1004 90 39 9 16 59 130 179 395 217 479 219 482 182 401 193 425 225 495 222 490 629 92 24 8 635 25 0 668 02 26 3 685 8 27 0 698 5 27 5 1004 90 39 9 16 193 425 668 02 26 3 698 5 27 5 698 5 27 5 698 5 27 5 635 25 0 635 25 0 635 25 0 635 25 0 629 92 24 8 629 92 24 8 WCX3042AthroughWCX3060A 2of2 Figure...

Page 12: ...und it to ensure adequate serviceability maximum capacity and peak operating efficiency Note If practical install any internal accessories to the unit at the shop 2 Refer to the Installation section for instruction on convert ing the supply and return airflow covers to down airflow 3 The field assembled Roof Mounting Curb BAYCURB050A or BAYCURB051A or a field fabricated curb should be in place bef...

Page 13: ...allation sections to complete the installation Ductwork Filter and Electrical Wiring Rooftop Installation Curb Mounting ConvertHorizontalAirflowtoDownAirflow The factory ships the unit for horizontal airflow Perform this procedure to convert it to down airflow 1 Remove the three 3 sheet metal screws securing the supply air cover and the four 4 sheet metal screws securing the return air cover from ...

Page 14: ...Position the unit drip lip down over and in contact with the outside corner of the curb See Figure 12 insert A Continue to lower the unit on top of the curb with the unit drip lip astraddle and in contact with both the end and side rail of the curb The unit should now rest on top of the curb 3 Take the two 2 hold down brackets shipped with the curb and secure the unit to the curb See Figure 12 ins...

Page 15: ... 11 Lifting and Rigging Figure 12 Placing Unit on Curb Note Use the extreme mounting kit BAYEXMK003AA to additional holding strength to the unit to curb mounting EXISTING SHEET METAL SCREW HOLD DOWN BRACKET WITH CURB FLANGE OF CURB A ...

Page 16: ...Page 16 Installer s Guide Figure 14 Typical Rooftop Down Airflow Application with Frame Figure 13 Typical Rooftop Horizontal Airflow Application with Frame ...

Page 17: ... made with three inch canvas connectors to minimize noise and vibration transmission Elbows with turning vanes or splitters are recommended to mini mize air noise and resistance The first elbow in the ductwork leaving the unit should be no closer than two 2 feet from the unit to minimize noise and resistance To prevent leaking do not attach the ductwork to the bottom of the unit base Refer to the ...

Page 18: ...ical Wiring To connect power to the unit 1 Remove the Control access panel Pass the power wires through the Power Entry hole in the end of the unit See Figure 18 2 Connect the high voltage wires to the appropriate contactor terminals Single phase units use a two 2 pole contactor and three phase units use a three 3 pole contactor Connect the ground to the ground lug on the chassis See Figure 19 Be ...

Page 19: ...SSORY CONNECTIONS FIG 2 ECONOMIZER ACCESSORY CONNECTIONS GROUND WIRE Figure 20 WC Field Wiring Diagram NOTES 1 FUSED DISCONNECT SIZE POWER WIRING AND GROUNDING OF EQUIPMENT MUST COMPLY WITH CODES 2 BE SURE POWER SUPPLY AGREES WITH EQUIPMENT AND HEATER NAMEPLATE 3 LOW VOLTAGE WIRING TO BE 18 AWG MINIMUM CONDUCTOR 4 SEE HEATER NAMEPLATE FOR CURRENT RATING OF HEATER USED 5 SEE UNIT AND HEATER DIAGRAM...

Page 20: ...le 2 for recommended wire sizes and lengths for installing the unit thermostat The total resistance of these low voltage wires must not exceed one 1 ohm Any resistance in excess of 1 ohm may cause the control to malfunction because of the excessive voltage drop IMPORTANT Upon completion of wiring check all electrical connections includingfactorywiringwithintheunit andmake sure all connections are ...

Page 21: ...selected outdoor temperature If the outdoor temperature falls below the setting on the outdoor thermostat this additional heater stage will come on When the outdoor air temperature rises and the outdoor T stat setpoint is reached the system will revert back to first stage electric heating When the indoor ambient is satisfied TSH 2 contacts will open and the unit will revert back to the compressor ...

Page 22: ...d at the beginning of each heating season Visually inspect the unit to ensure that the airflow required for combustion and condenser coil is not obstructed from the unit Inspect the control panel wiring to verify that all electrical connections are tight and that the wire insulation is intact Does the unit run and operate as described in the section on Sequence of Operation in response to the room...

Page 23: ... IN IN CC1 RD LOAD BLOWER LOAD INDUCER YL CC1 RD PR IDM PR PARK IN IN CC1 RD Hi Speed Tap Setting Low Speed Tap Setting IGN PR P H L IDM BK HI LOW RD PR ORANGE YELLOW BLACK IGN PR P H L IDM BK HI LOW RD PR ORANGE YELLOW BLACK B B D D C C Figure 22 460 Volt Speed Taps Hi Speed Tap Setting Low Speed Tap Setting ...

Page 24: ...ed warranty does not cover failure of your Heat Pump if it is damaged while in your possession damage caused by unreasonable use of the Heat Pump and or damage from failure to properly maintain the Heat Pump as set forth in the Use and Care manual see Proper Maintenance section THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES WHETHER IN CONTRA...

Page 25: ...nable use of the Heat Pump and or damage from failure to properly maintain the Heat Pump as set forth in the Use and Care manual see Proper Maintenance section THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES AND LIABILITIES WHETHER IN CONTRACT OR IN NEGLIGENCE EXPRESS OR IMPLIED IN LAW OR IN FACT INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FO...

Page 26: ...nder this warranty are limited to furnishing F O B Warrantor factory or warehouse replacement parts for Warrantor s products covered under this warranty Warrantor shall not be obligated to pay for the cost of lost refrigerant No liability shall attach to Warrantor until products have been paid for and then liability shall be limited solely to the purchase price of the equipment under warranty show...

Reviews: