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18-GD07D1-5

Installer’s Guide

F.  CONDENSATE DRAIN PIPING

N

OTE:

Make certain that the unit has been installed in a level 

position to ensure proper draining.

The indoor blower is downstream of the evaporator coil 
which  creates  a  negative  pressure  at  the  condensate 
drain  connections  during  operation.  The  condensate 
drain  connections  in  front  of  the  indoor  coil  are  3/4" 
NPT.  The  lower  connection  is  the  primary  drain.  See 
Figure 3.
Two  secondary  drain  connections  are  provided  for  the 
different orientations (See Figure 3). The lower of the 
two  should  be  connected  as  a  backup  to  prevent  con-
densate overflow by a blocked primary drain. The weep 
hole in center of drain coupling area should be sealed 
with caulk or RTV.

For proper drainage of condensate, the following steps 
should be followed:
  1.  The  primary  drain  line  must  be  trapped  with  a 

minimum of 2" water seal as shown in Figure 4 &  
Figure 5.

     2

.

 

Do  not  use  preformed  3/4"  PVC  running 

traps.

 

    The use of Field fabricated or manufactured traps 

as shown in Figures  4 & 5 is acceptable. The man-
ufactured trap shown in Figure 4 allows for a float 
switch  option  to  be  added.  Refer  to  the  manufac-
turers data and instructions for details.

  3. 

The trap must be located within 4 feet of the 
air handler drain outlet connection.

  4.  It 

 

is recommended that a clean-out tee or cross be 

installed in the primary drain line for future main-
tenance  (See Figure  4 & 5).

  5.  Do  not  use  reducing  fittings  in  the  condensate 

drain lines. 

  6.  Slope the drain lines downward a minimum of 1/4" 

per foot.

  7.  Insulate the primary drain to prevent sweating.

Field fabricated trap

2" MIN.

2" MIN.

CAP OR PLUG

Trap must be within 4' 

of air handler condensate

drain connection.

Close as possible

Figure 5

2" MINIMUM 

2" MINIMUM 

Manufactured traps

EZT-105

Figure 4

  8. 

Provide  means  for  drainage  to  prevent  win-
ter freeze-up of condensate line

.

  9.  Do not connect the drain line to a closed drain sys-

tem.

 10.  Use Teflon

®

 tape on the air handler drain line con-

nections! Do Not Use pipe joint compound or PVC/
CPVC cement!

It is always recommended that an auxiliary drain pan 
be installed under a horizontally installed air handler. 
Connect  the  auxiliary  drain  line  to  a  separate  drain 
line (no trap is needed in this line) and terminate ac-
cording to local codes. 

NOTE:

DO NOT use a torch or flame near the plastic drain pan 

coupling.

NOTE:

DO NOT tighten the drain pipe excessively. Support the 

condensate  piping  and  traps  outside  the  unit  to  pre-

vent strain on the drain coupling.

WARNING

!

TO PREVENT INJURY OR DEATH DUE TO ELECTRICAL 
SHOCK OR CONTACT WITH MOVING PARTS, LOCK 
UNIT DISCONNECT SWITCH IN OPEN POSITION 
BEFORE SERVICING UNIT.

Figure 3

3/4" NPT  

Primary 

drain  

connection

3/4" NPT 

Secondary

drain con-

nection

Seal weep 

hole

Convertible duct flanges are provided to make a “flush fit” for ¾” or 1-1/2” ductboard applications.  3 are located in the accessory kit shipped 
with the unit and 1 is installed on the discharge opening. If the duct flanges are not needed, the installed flange must be removed. See the Outline 
drawing for sizes of the discharge opening. After ductwork is secured, seal the ductwork per local and national codes to prevent air loss/infiltra-
tion.

Summary of Contents for 2/4TGB3F42A

Page 1: ...horizontal left configuration only Refer to Section B beginning on page 2 for additional information INSPECTION Check carefully for any shipping damage This must be reported to and claims made against the transporta tion company immediately Check to be sure all major components are in the unit Any missing parts should be reported to your supplier at once and replaced with authorized parts only 3 1...

Page 2: ... proper installation the following items must be con sidered 1 If adequate power is available and correct accord ing to nameplate specifications 2 Pursuant to Florida Building Code 13 610 2 A 2 1 this unit meets the criteria for a factory sealed air handler 3 Insulate all ducts particularly if unit is located outside of the conditioned space 4 To ensure maximum efficiency and system performance th...

Page 3: ...cted to the unit with flame retardant duct connectors Convertible duct flanges are provided to make a flush fit for or 1 1 2 ductboard applications Three are located in the accessory kit shipped with the unit and one is installed on the discharge opening If the duct flanges are not needed the installed flange must be removed See the Outline drawing for sizes of the dis charge opening After ductwor...

Page 4: ...ction 4 It is recommended that a clean out tee or cross be installed in the primary drain line for future main tenance See Figure 4 5 5 Do not use reducing fittings in the condensate drain lines 6 Slope the drain lines downward a minimum of 1 4 per foot 7 Insulate the primary drain to prevent sweating Field fabricated trap 2 MIN 2 MIN CAP OR PLUG Trap must be within 4 of air handler condensate dra...

Page 5: ... to it The electrical connections are made using the two power leads and ground wire connections which are located near the discharge of the blower 2 4TGB AIR HANDLERS WITH SINGLE STAGE COOLING 1 STAGE HEAT NOTE If air handler is used with or without a heater the 7 8 electrical entry hole as well as any other cabi net penetrations must be sealed air tight H CONTROL WIRING 1 Connect wiring between ...

Page 6: ...6 18 GD07D1 5 Installer s Guide 2 4TGB AIR HANDLERS WITH SINGLE STAGE COOLING AND TWO STAGE HEATING 2 4TGB AIR HANDLERS WITH SINGLE SPEED HEAT PUMP From Dwg B801081 Rev 2 ...

Page 7: ...18 GD07D1 5 7 Installer s Guide OUTLINE DRAWING FOR 2 4TGB3F42 48A From Drawing D810126P01 Rev 2 ...

Page 8: ...nts per unit nameplate 8 Check filters for proper size Inform owner of proper procedure for removal and reinstallation 9 Energize the system and carefully observe its opera tion make any necessary adjustment 10 Instruct owner engineer if possible on proper operating procedure and leave Use and Care Manual with owner SUPPLEMENTARY HEATERS CHECKOUT PROCEDURES IF a heater is USED see limitations and ...

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