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18-GD07D1-5 

 

3

Installer’s Guide

 

d. Position unit on Pedestal or other suitable foun-

dation.  If  Pedestal  is  not  used,  a  frame  strong 
enough to support the total weight must be pro-
vided.  Provide  a  minimum  height  of  14  inches 
for proper unrestricted airflow. 

 

e. If a return air duct is connected to the air han-

dler, it must be the same dimensions as shown 
in the outline drawing.

 

f. Pedestal  and  unit  should  be  isolated  from  the 

foundation using a suitable isolating material.

HORIZONTAL LEFT

 

 a. 

For  maximum  efficiency

  and  Customer 

ease  of  filter  maintenance,  it  is  recommended 
that  a  properly  sized 

remote  filter 

and  grille 

be  installed  for  horizontal  applications. Airflow 
should  not  exceed  the  face  velocity  of  the  fil-
ter  being  used. 

The  factory  installed  filter 

should then be removed from the unit

.

 

b. The unit is shipped from the factory in the hori-

zontal left airflow position.

 

c. 

Openings  where  field  wiring  enters  the 
cabinet must be completely sealed 

. The Re-

frigerant lines must be sealed and Electrical in-
lets need to be sealed both the low and the high 
voltage.Location of power entry is shown on the 
Outline Drawing.  

 

d. The unit may be suspended as long as the unit 

is supported from both ends as well as the mid-
dle to prevent sagging and service access is not 
obstructed.

 

e. If the unit is not suspended it must be isolated 

carefully  to  prevent  sound  transmission.  Vibra-
tion isolators (purchased locally) must be placed 
under the unit.

 

f. It  is  always  recommended  that  an  auxiliary 

drain  pan  be  installed  under  a  horizontal  air 
handler  (See  Condensate  Drain  Piping)  to  pre-
vent possible damage to ceilings.

 

g. Isolate the auxiliary drain pan from the unit or 

from the structure.

 

h. Connect  the  auxiliary  drain  line  to  a  separate 

drain  line  (no  trap  is  needed  in  this  line)  and 
terminate according to local codes. 

 

i. If a return duct is connected to the Air Handler, 

it  must  be  the  same  dimensions  as  the  return 
opening shown in the outline drawings.

 

 C.  DUCT CONNECTIONS  

The  supply  and  return  air  ducts  should  be  connected 
to the unit with flame retardant duct connectors.
Convertible duct flanges are provided to make a “flush 
fit” for ¾” or 1-1/2” ductboard applications.  Three are 

located in the accessory kit shipped with the unit and 
one  is  installed  on  the  discharge  opening.  If  the  duct 
flanges  are  not  needed,  the  installed  flange  must  be 
removed. See the Outline drawing for sizes of the dis-
charge  opening.  After  ductwork  is  secured,  seal  the 
ductwork  per  local  and  national  codes  to  prevent  air 
loss/infiltration.

D.  REFRIGERANT PIPING

IMPORTANT:

Refrigerant piping must be routed to maintain service ac-

cess to blower compartment and provide easy removal of 

filter access panel and filter.

 

1.  Refrigerant connections are made outside the cabinet.

NOTE:

TXV  bulb 

MUST

  be  protected  (wrap  a  wet  rag  around 

the  suction  line  between  the TXV  bulb  and  the  braze 

joint)  or  removed,  while  brazing  the  tubing.  Overheat-

ing of the sensing bulb will affect the functional char-

acteristics and performance of the air handler.

 

2.  If changing the Thermostatic valve (TEV/TXV), be 

sure to use a wrench and backup wrench to

 tight-

en the mechanical fittings 1/6 turn past finger 
tight

 upon installation.

  3.  Installation of refrigerant lines is covered in the in-

stallation  instructions  packaged  with  the  outdoor 
unit.  Evacuation,  leak  testing  and  brazing  pro-
cedures  are  included  in  those  instructions.  Read 
those  instructions  before  starting  installation  of 
refrigerant lines.

NOTE:

TXV Equipped is Non-Bleed, and may require a start kit 

on the outdoor unit.

NOTE:

Refrigerant  line  openings  must  be  sealed  along  with 

field wiring.

E.  BRAZING TO EVAPORATOR SECTION

IMPORTANT:

Do noT unseal refrigerant tubing until ready to cut and 

fit refrigerant lines.

 

1.  Remove the sealing caps from indoor coil field con-

nections.

  2.  Field  supplied  tubing  should  be  cut  squared-off, 

ensuring  the  tube  is  still  round  and  free  of  burrs 
at the connecting end. Clean the tubing to prevent 
contaminants from entering the system.

  3.  Run refrigerant tubing into the stub sockets of in-

door unit coil.  

Refrigerant line openings must 

be completely sealed.

  4.  Braze  and  evacuate  according  to  indoor  and  out-

door installation instructions.

NOTE:

Painted areas of unit must be shielded during brazing.

Summary of Contents for 2/4TGB3F42A

Page 1: ...horizontal left configuration only Refer to Section B beginning on page 2 for additional information INSPECTION Check carefully for any shipping damage This must be reported to and claims made against the transporta tion company immediately Check to be sure all major components are in the unit Any missing parts should be reported to your supplier at once and replaced with authorized parts only 3 1...

Page 2: ... proper installation the following items must be con sidered 1 If adequate power is available and correct accord ing to nameplate specifications 2 Pursuant to Florida Building Code 13 610 2 A 2 1 this unit meets the criteria for a factory sealed air handler 3 Insulate all ducts particularly if unit is located outside of the conditioned space 4 To ensure maximum efficiency and system performance th...

Page 3: ...cted to the unit with flame retardant duct connectors Convertible duct flanges are provided to make a flush fit for or 1 1 2 ductboard applications Three are located in the accessory kit shipped with the unit and one is installed on the discharge opening If the duct flanges are not needed the installed flange must be removed See the Outline drawing for sizes of the dis charge opening After ductwor...

Page 4: ...ction 4 It is recommended that a clean out tee or cross be installed in the primary drain line for future main tenance See Figure 4 5 5 Do not use reducing fittings in the condensate drain lines 6 Slope the drain lines downward a minimum of 1 4 per foot 7 Insulate the primary drain to prevent sweating Field fabricated trap 2 MIN 2 MIN CAP OR PLUG Trap must be within 4 of air handler condensate dra...

Page 5: ... to it The electrical connections are made using the two power leads and ground wire connections which are located near the discharge of the blower 2 4TGB AIR HANDLERS WITH SINGLE STAGE COOLING 1 STAGE HEAT NOTE If air handler is used with or without a heater the 7 8 electrical entry hole as well as any other cabi net penetrations must be sealed air tight H CONTROL WIRING 1 Connect wiring between ...

Page 6: ...6 18 GD07D1 5 Installer s Guide 2 4TGB AIR HANDLERS WITH SINGLE STAGE COOLING AND TWO STAGE HEATING 2 4TGB AIR HANDLERS WITH SINGLE SPEED HEAT PUMP From Dwg B801081 Rev 2 ...

Page 7: ...18 GD07D1 5 7 Installer s Guide OUTLINE DRAWING FOR 2 4TGB3F42 48A From Drawing D810126P01 Rev 2 ...

Page 8: ...nts per unit nameplate 8 Check filters for proper size Inform owner of proper procedure for removal and reinstallation 9 Energize the system and carefully observe its opera tion make any necessary adjustment 10 Instruct owner engineer if possible on proper operating procedure and leave Use and Care Manual with owner SUPPLEMENTARY HEATERS CHECKOUT PROCEDURES IF a heater is USED see limitations and ...

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