Trak-Star BD17 Operator'S Manual Download Page 4

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Extension Cord Table 

Plugs and Receptacles 

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Typical USA 120v

Typical USA 230v

230v Type I Plug

 

IMPORTANT SAFETY INSTRUCTIONS

WARNING:

Read and understand all instructions.

 Failure to follow all instructions listed below,

may result in electrical shock, fire and/or serious personal injury.

Safe Electrical Connection

Your Bonding Drill is rated for use on 115VAC

at 50-60Hz. Do not attempt to use drill on

power sources rated other than this.

Wet electrical connections are shock hazards. To

prevent the cutting fluid from traveling along the cord

and contacting the plug or power outlet, tie a drip loop

as shown. Also, elevate extension cords or gang

box connections.

Extension Cords

Use only 3-wire extension cords that have 3-prong

grounding type plugs and 3-pole receptacles that

accept the tool’s plug. Replace or repair damaged

cords. Make sure the conductor size is large enough

to prevent excessive voltage drop which will cause

loss of power and possible motor damage.

Outdoor Use Extension Cords

When tool is used outdoors, use only extension

cords intended for use outdoors and so marked.

Additional Safety Precautions

Arbor and cutter should never be used as a handhold.

Keep hands and clothing away from all moving parts.

Also, adhere to all operating instructions. Do not drill

through any surface that may contain live electrical 

wiring. Drilling into a live wire could cause exposed

metal parts of the drill to be made live. Remove chips

wrapped around cutter and arbor after each hole. With

motor off and power disconnected, grasp chips with

leather gloved hand or pliers and pull while rotating

counterclockwise. Should the cutter become jammed in

the work, stop the unit immediately to prevent personal

injury. Disconnect the drill from the power supply and

loosen jammed cutter by turning the arbor counterclock-

wise. Never attempt to free the jammed cutter by starting

the motor. Service at authorized repair center only.

Operating Near Welding Equipment

DO NOT operate this unit on the same work surface that

welding is being performed on. Severe damage to the

unit, particularly the power cord, could occur. This could

also result in personal injury to the operator.

Circuit Breaker (If Applicable)

Changing of the circuit breaker to a higher amp rated breaker, or

bypassing the circuit breaker is not recommended and will void

product warranty.

Circuit Breaker Operation (If Applicable)

The circuit breaker is a thermal breaker. When it reaches the

higher temperature rating it will trip and cause the unit to shut

down. This is a protective device and can be rest after 5 to 10 

minutes. To reset the breaker, press the breaker button back in. 

If it does not reset, let the unit cool a little longer until you can 

push the button in and it stays in position.

Save these Instructions.

Summary of Contents for BD17

Page 1: ...Serial Date operator s manual COVERS PART NUMBERS 0017102 0017202 0017302 0017109 BD17 ELECTRIC BONDING TRANSDUCER DRILL OMBD171215 Printed in U S A...

Page 2: ...become wet SAFETY FIRST INDEX BD17 Electric Bonding Drill BD17 Transducer Drill Welcome to Trak Star Congratulations on your purchase of the Trak Star Drill Your model is designed to produce superior...

Page 3: ...keys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all...

Page 4: ...never be used as a handhold Keep hands and clothing away from all moving parts Also adhere to all operating instructions Do not drill through any surface that may contain live electrical wiring Drill...

Page 5: ...Adapter Be sure engine is stopped and turned off Turn off coolant at shut off 1 Position the BD17 so the cutter area is easily access able While removing the Bonding BitAdapter a small amount of cool...

Page 6: ...osition See Fig B STEP 3 Loosen locking nut on Height Adjustment Assembly Turn Height Screw to achieve desired hole height Tighten locking nut to secure STEP 4 While maintaining contact between shoes...

Page 7: ...log coolant system 01569 On Off Valve 05621 Quick Connect Fitting 01592 Coolant Bottle and Hose Assy Coolant System Replacement Parts ROTAMAGIC CONCENTRATE CUTTING FLUID A good flow of cutting fluid t...

Page 8: ...Once location is verified retract the Bonding Bit so it is not contacting the rail 4 Attach the Pressurized Coolant Bottle by following the procedure listed previously in this Manual Open the valve o...

Page 9: ...Clamp 1 23 07187 Screw BHC 1 4 28 X 1 2 1 44 For Transducer Drill Only Item Part Description Qty 24 07188 Retainer Cup 1 25 17280 Splined Shaft 1 26 17475 Retaining Ring 1 27 04718 Screw Pan Head 4 40...

Page 10: ...1 2 1 27080 CLAMP HANDLE ASSEMBLY Item Part Description Qty 1 27066 Retaining Ring Set 1 2 27110 Primary Clamp Arm 2 3 03501 Hitch Pin 2 4 27062 Clamp Pad 2 5 90098 Screw 10 24 X 3 4 2 6 27022 Second...

Page 11: ...Key 1 7 17628 120V Field 1 22 17616 Spindle 1 17629 230V Field 1 23 17615 Gear Housing includes 24 25 1 8 17623 Pan Head Screw 2 24 17605 Ball Bearing 1 9 17630 120V Armature 1 25 17627 Retaining Rin...

Page 12: ...Bearing 1 4 17644 Bronze Thrust Washer 1 5 07172 Quill Assembly 1 6 17547 Steel Thrust Washer 2 7 17546 Bronze Thrust Washer 1 8 04720 Spiral Retaining Ring 1 9 24152 GR132 Lubiplate Grease 1 2 3 4 5...

Page 13: ...1 07295 230V Power Cord Assy Type I Plug includes Power cord Strain Relief 1 07237 120V Rocker Switch 1 07293 230V Rocker Switch 1 07168 Switch Plate 1 HEIGHT SIZING FOR TRANSDUCER DRILLING All Dimen...

Page 14: ...1910 AREA American Railway Engineering Association 100 10025 100 RE 10025 01894 110 11025 110 RE 1100 01895 112 11228 112 RE 1121 01896 115 119 11525 115 RE 1150 01897 11937 119 RE 1190 130 13025 130...

Page 15: ...pment Through our continual commitment we now offer additional products that will be bene cial to your speci c applications Model BD17 Electric Bonding Drill Power Feed Hydraulic Drill Model GW12 Mode...

Page 16: ...s and if the law of such a state governs your purchase the above exclusion and limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which va...

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