Trak-Star BD17 Operator'S Manual Download Page 2

Specifications

Cutter Type...........................3/8" Flatted Shank Bonding Drill

Hole Diameter Capacity

 

Bonding Drill............9/32", 8mm, 3/8" &13/32"

 

Transducer...............13/32"   

Depth of Cut.........................3/4"/19mm  

Motor....................................120V, 7.2A, 450 RPM

 

 

 

       230V, 3.6A, 450 RPM 

Electrical.............................. 120V, 50/60 Hz, 8A, 960W

 

 

 

       230V, 50/60Hz, 4A, 920W

Feed System........................Manual Quill Feed 

Net Weight

 

Bonding Drill............26.5 lbs.

 

Transducer...............28.5 lbs. 

2

0017102

 - BD17 120 volt, Electric Bonding Drill

0017202

 - BD17 230 volt, Electric Bonding Drill, U.S. Plug

0017302

 - BD17 230 volt, Electric Bonding Drill, Type I Plug

0017109

 - BD17 120 volt, Transducer Drill

Always wear eye protection while 

using cutting tools, or in the vicin-

ity of cutting.

CAUTION!

 The slug is ejected 

at the end of the cut. Do not aim 

cutter or arbor so that ejected 

slug may hit someone around, or 

below you.

CAUTION!

 Cutters are sharp. 

Wear gloves when installing or 

removing cutter from arbor. Do 

not grab a rotating cutter.

CAUTION!

 To prevent electric 

shock, do not use power tools 

near wet areas, or where power 

tool may become wet.

SAFETY FIRST

InDeX

BD17 Electric Bonding Drill & BD17 Transducer Drill

Welcome to Trak-Star

®

Congratulations on your purchase of the Trak-Star

®

 Drill. Your model is designed to produce 

superior holes quickly and efficiently. Through constant innovation and development, Trak-Star

®

 is committed 

to provide you with hole-producing tools and products that lead the industrial world. 

Before attempting to operate your new Trak-Star

®

 Drill, please read all instructions first. These include the

Operators Manual and Warning Label on the unit itself. With proper use, care, and maintenance, your model will 

provide you with years of effective hole drilling performance. Once again, thank you for selecting our product 

and welcome to Trak-Star

®

.

Welcome 

to 

Trak-Star 

  2

Important Safety Instructions 

 

3-4

Installing / Removing Bonding Bit 

5

Clamping 

Procedures 

  6

Pressurized Coolant System 

 

7

Operating 

Instructions 

  8

Breakdown & Parts List  

 

9

 

 

Clamp Assembly Breakdown 

 

10

Transducer Drill Adjustments 

 

10

Motor Diagram & Parts List 

 

11

Quill / Arbor Assembly Breakdown 

12

Control Panel Breakdown 

 

13

Transducer Drill Sizing Chart 

 

13

Rail 

Shoe 

Data 

   14 

Factory Authorized Repair Centers 

16

 

 

Summary of Contents for BD17

Page 1: ...Serial Date operator s manual COVERS PART NUMBERS 0017102 0017202 0017302 0017109 BD17 ELECTRIC BONDING TRANSDUCER DRILL OMBD171215 Printed in U S A...

Page 2: ...become wet SAFETY FIRST INDEX BD17 Electric Bonding Drill BD17 Transducer Drill Welcome to Trak Star Congratulations on your purchase of the Trak Star Drill Your model is designed to produce superior...

Page 3: ...keys or switches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all...

Page 4: ...never be used as a handhold Keep hands and clothing away from all moving parts Also adhere to all operating instructions Do not drill through any surface that may contain live electrical wiring Drill...

Page 5: ...Adapter Be sure engine is stopped and turned off Turn off coolant at shut off 1 Position the BD17 so the cutter area is easily access able While removing the Bonding BitAdapter a small amount of cool...

Page 6: ...osition See Fig B STEP 3 Loosen locking nut on Height Adjustment Assembly Turn Height Screw to achieve desired hole height Tighten locking nut to secure STEP 4 While maintaining contact between shoes...

Page 7: ...log coolant system 01569 On Off Valve 05621 Quick Connect Fitting 01592 Coolant Bottle and Hose Assy Coolant System Replacement Parts ROTAMAGIC CONCENTRATE CUTTING FLUID A good flow of cutting fluid t...

Page 8: ...Once location is verified retract the Bonding Bit so it is not contacting the rail 4 Attach the Pressurized Coolant Bottle by following the procedure listed previously in this Manual Open the valve o...

Page 9: ...Clamp 1 23 07187 Screw BHC 1 4 28 X 1 2 1 44 For Transducer Drill Only Item Part Description Qty 24 07188 Retainer Cup 1 25 17280 Splined Shaft 1 26 17475 Retaining Ring 1 27 04718 Screw Pan Head 4 40...

Page 10: ...1 2 1 27080 CLAMP HANDLE ASSEMBLY Item Part Description Qty 1 27066 Retaining Ring Set 1 2 27110 Primary Clamp Arm 2 3 03501 Hitch Pin 2 4 27062 Clamp Pad 2 5 90098 Screw 10 24 X 3 4 2 6 27022 Second...

Page 11: ...Key 1 7 17628 120V Field 1 22 17616 Spindle 1 17629 230V Field 1 23 17615 Gear Housing includes 24 25 1 8 17623 Pan Head Screw 2 24 17605 Ball Bearing 1 9 17630 120V Armature 1 25 17627 Retaining Rin...

Page 12: ...Bearing 1 4 17644 Bronze Thrust Washer 1 5 07172 Quill Assembly 1 6 17547 Steel Thrust Washer 2 7 17546 Bronze Thrust Washer 1 8 04720 Spiral Retaining Ring 1 9 24152 GR132 Lubiplate Grease 1 2 3 4 5...

Page 13: ...1 07295 230V Power Cord Assy Type I Plug includes Power cord Strain Relief 1 07237 120V Rocker Switch 1 07293 230V Rocker Switch 1 07168 Switch Plate 1 HEIGHT SIZING FOR TRANSDUCER DRILLING All Dimen...

Page 14: ...1910 AREA American Railway Engineering Association 100 10025 100 RE 10025 01894 110 11025 110 RE 1100 01895 112 11228 112 RE 1121 01896 115 119 11525 115 RE 1150 01897 11937 119 RE 1190 130 13025 130...

Page 15: ...pment Through our continual commitment we now offer additional products that will be bene cial to your speci c applications Model BD17 Electric Bonding Drill Power Feed Hydraulic Drill Model GW12 Mode...

Page 16: ...s and if the law of such a state governs your purchase the above exclusion and limitation may not apply to you This warranty gives you specific legal rights and you may also have other rights which va...

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