background image

Work Area

Keep your work area clean and well lit. 

Cluttered benches and

dark areas invite accidents.

Do not operate power tools in explosive atmospheres, such as

in the presence of flammable liquids, gases or dust.

 Power tools

create sparks which many ignite the dust or fumes.

Keep bystanders, children, and visitors away while operating a

power tool.

 Distractions can cause you to loose control.

Operator Safety

• Always wear a safety face shield or goggles.

• Always wear heavy, long pants, boots and gloves. Do not wear 

loose clothing, jewelry, short pants, sandals or go barefoot. 

Secure hair so it is above shoulder length.

• Do not operate the tool when you are tired, ill or under the 

influence of alcohol, drugs or medication.

• Never let a child or inexperience person operate the machine.

• Wear hearing protection.

• Never start or run the engine inside a closed room or building. 

Breathing exhaust fumes can kill.

• Keep handles free of oil and fuel.

• Keep hands away from anvil.

• Do not grab or hold the unit by rotating anvil.

• Hold the handles firmly with both hands and make sure to stand 

on a firm base or ground.

• Do not touch spark plug or high voltage cord during operation

as it may cause electric shock.

• To avoid burn do not touch those places like engine, muffler

and exhaust. These parts get very hot during use, even after 

engine is stopped.

• When operation is prolonged, take a break from time to time, so 

that you may avoid possible whitefinger disease. This is

caused by vibration.

Tool Safety

• Inspect the entire tool before each use. Replace damaged parts. 

Check for fuel leaks and make sure all fasteners are in place and 

securely fastened.

• Replace parts that are cracked, chipped or damaged in any way 

before using the tool.

• Keep others away when making carburetor adjustments.

• Use only accessories as recommended for this tool by the 

Manufacturer.

Fuel Safety

• Mix and pour fuel outdoors and where there are no sparks

or flames.

• Use a container approved for fuel.

• Do not smoke or allow smoking near fuel or the tool or

while using the tool.

• When filling up fuel, stop engine and make sure engine is cool 

and choose a well ventillated place where no flamables are 

 present.

3

IMPORTANT SAFETY INSTRUCTIONS

WARNING:

Read and understand all instructions.

 Failure to follow all instructions listed below,

may result in electrical shock, fire and/or serious personal injury.

• Wipe up all fuel spills before starting engine.

• Move at least 3m away from fueling site before starting engine.

• Stop engine before removing fuel cap.

• Empty the fuel tank before storing the tool. It is recommended  

that the fuel be emptied after each use. If fuel is left in the tank, 

store so fuel will not leak.

• Store tool and fuel in area where fuel vapors cannot reach 

sparks or open flames from water heaters, electric motors, 

switches and furnaces, etc.

Maintenance Safety

• Maintain the tool according to recommended procedures.

• Disconnect the spark plug before performing maintenance

except for carburetor adjustments.

• Keep others away when making carburetor adjustments.

Use only genuine replacement parts as recommended by

the manufacturer.

Transport and Storage

• Carry the tool by hand with the engine stopped and the 

muffler away from your body.

• Allow the engine to cool, empty the fuel tank, and secure the 

tool before storing or transporting in a vehicle.

• Empty the fuel tank before storing the tool. It is recommended

that the fuel be emptied after each use. If fuel is left in tank,

store so fuel will not leak.

• Store tool out of reach of children.

• Clean the unit carefully and store in a dry place.

• Make sure engine switch is off when transporting or storing.

If situations occur which are not covered in this manual, take

care and have a good judgement. Contact your dealer if you

need assistance.

Service

Tool service must be performed only by qualified repair

personnel. 

Service or maintenance performed by unqualified

personnel could result in a risk of injury.

When servicing a tool, use only identical replacement

parts. Follow instructions in the Maintenance section of

this manual. 

Use of unauthorized parts or failure to follow

maintenance instructions may create a risk of electric shock 

or injury.

 

WARNING

Never modify the tool in any way. Do not 

use your tool for any job except that for 

which it is intended.

 

WARNING

Antivibration systems do not guarantee that

you will not sustain whitefinger disease or

carpal tunnel syndrome. Therefore,    

 

conitinual and regular users should monitor 

closely the condition of their hands and

fingers. If any of the above symptoms

appear, seek medical advice immediately.

Summary of Contents for 1" Gasoline Impact Wrench

Page 1: ...Serial Date operator s manual COVERS PART NUMBER 0012601 GASOLINE IMPACT WRENCH...

Page 2: ...ngine Two Stroke Gas 46 5cc Ignition Electronic Capacity 1 5 8 41mm Bolt Diameter Net Weight 39 6 lbs 18kgs Without Fuel Welcome to Trak Star 2 Engine Breakdown Parts List 13 15 Safety Instructions 3...

Page 3: ...TRUCTIONS WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electrical shock fire and or serious personal injury Wipe up all fuel spills before...

Page 4: ...Ratio 25 1 gasoline 2 cycle oil Revolution Idling 2700 rpm Engagement Speed 3400 Revolution Loaded Impact 7120 rpm Revolution Non loaded max 8500 rpm Maximum Output 2 03 Ps 6500 rpm Maximum Torque 0...

Page 5: ...GOING EVERYWHERE NO ELECTRICITY NO AIR POWER REQUIRED 5...

Page 6: ...with gasoline at a mixture ratio of 25 1 Gasoline Two cycle oil Fig 3 Never use gasoline only as engine will burn WARNING Do not smoke and keep all other fire away from the fuel tank during filling f...

Page 7: ...the risk of being injured keep hands away from the nut runner socket 5 Avoid the danger to persons from high speed splinters being emitted from impact wrenches in the case of nut runner socket failur...

Page 8: ...urn to on position No spark 1 Bad connection Ignition coil 2 Incorrect air gap Ignition coil 3 Bad ignition coil Short circuit of stop switch lead wire Repair or replace Dirty plug Clean up or replace...

Page 9: ...ean up NON REVOLUTION Gear change lever in neutral Turn to R clockwise direction or L counter OF ANVIL SHAFT clockwise direction position Worn out drum shoe on clutch arm Replace OUTPUT POWER Dirty ai...

Page 10: ...ge the spark plug Clean the cooling fins on the cylinder and check that the air intake at the starter is not clogged Clean the air filter MONTHLY MAINTENANCE Rinse the fuel tank with gasoline Clean th...

Page 11: ...damaged filter must be replaced with a new one Remove the air filter cover and the filter Rinse it in warm soapy water and wring tight Let dry before re assembly Damaged air filter must be replaced w...

Page 12: ...p area 2 Remove Anvil plug reference part no 229 on page 16 and fill with 75377 Hydraulic oil 3 Replace the Anvil plug and wipe up any excess oil 9 STORAGE 1 Clean each part and apply two cycle oil on...

Page 13: ...ete 1 27 07728 Small Washer 10 1 28 07729 Nut 10 1 29 07746 Screw 5x18 WS 3 ENGINE EXPLODED VIEW Item Part Description Qty 31 07622 Ignition Coil Complete 1 32 07623 Primary Cord Grommet 1 33 07624 Fa...

Page 14: ...14 ENGINE COMPONENTS EXPLODED VIEW...

Page 15: ...eturn Grommet 1 89 07651 Fuel Pipe Ass y 1 91 07652 Pump Filter Body Ass y 1 Item Part Description Qty 93 07653 Tank Cap D Ass y 1 94 07654 Cushion Rubber 1 95 07655 Tank Holding Metal Complete 1 96 0...

Page 16: ...16 IMPACT UNIT GEARBOX EXPLODED VIEW...

Page 17: ...07719 Gasket Gear Case 1 239 07720 Pin 4x13 8 2 240 07770 Washer 2H M6 Jagged Spring 6 241 07771 Hex Cap Bolt M6x25 6 242 07721 Clutch Support Flange Comp 1 243 07722 Ball Bearing 16005 1 244 07741 S...

Page 18: ...gen Dr Swartz Creek MI 48473 866 245 3745 www trak star com Warranty The Trak Star warranty provides free replacement to the original purchaser of any qualifying socket found to defective in either wo...

Page 19: ...ision rail equipment Through our continual commitment we now offer additional products that will be bene cial to your speci c applications Model BD17 Electric Bonding Drill OTHER PRODUCTS OFFERED BY T...

Page 20: ...do not allow exclusions of incidental or consequential damages or limitation on how long an implied warranty lasts and if the law of such a state governs your purchase the above exclusion and limitati...

Reviews: