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MAINTENANCE INSTRUCTIONS

10

MAINTENANCE / CHECK-UP / REPAIRING

It is recommended to practice regular check-ups and maintenance in accordance with usage frequency to keep 

your tool in its best condition and prolong life, reducing total running costs. This practice also protects you from 

serious injury. Before maintenance, please release the start and stop device. 
• Only use #10 lubricant, the tool should be lubricated at tool inlet.
• Do not replace the component or change the construction and design.
• If the component used is not the same as the original component supplied by the manufacturer, 

  the manufacturer shall not take responsibility.
• Keep the tool in a dry place when not in use.

DAILY CHECK-UP

• Check that all nuts and screws are securely tightened.

• Check fuel level. When filling up with fresh fuel, wipe up all spills and clean fuel tank.

• Check oil level of gear box through window. Oil level should be at the center of window. If lower than this

level, add oil.

WEEKLY MAINTENANCE

• Check the starter, especially the cord and return spring.

• Clean the exterior of the spark plug.

• Remove the spark plug and check the electrode gap. Adjust it to 0.6mm, or change the spark plug.

• Clean the cooling fins on the cylinder and check that the air intake at the starter is not clogged.

• Clean the air filter.

MONTHLY MAINTENANCE

• Rinse the fuel tank with gasoline.

• Clean the exterior of the carburetor and the space around it.

• Clean the fan and the space around it.

1. CARBURETOR ADJUSTMENT

1. When the engine is tested at the factory, the carburetor is properly adjusted. 

Do not try to touch it.

2. When idle speed is higher or lower (engine will stop), adjust to correct speed 

by idle adjustment screw. Turn clockwise for higher idle. Turn counter clock

wise for lower idle. (Fig. 5-1).

3. How to adjust the volume of inhaled oil (higher speed fuel adjustment)

Full open throttle lever, turn idle adjustment screw to right or left to look for the

peak idle speed. From this position, return adjustment screw to left 1/8-1/4 turn.

2. CHECK-UP SPARK CONDITION

1. Remove spark plug and touch it to metal part except spark plug mounting thread.

2. Pull recoil starter handle.

3. When in normal condition, you see a spark.

(FIG. 5-1)

VOLUME OF INHALED OIL

IDLE ADJUSTMENT SCREW

WARNING

Never touch spark plug to the area at spark plug mounting

thread since remaining gas might exploded.

WARNING

When pulling recoil starter handle, do not touch the metal part of

spark plug or you will get an electric shock.
Wipe and clean up fuel around spark plug area.

Summary of Contents for 1" Gasoline Impact Wrench

Page 1: ...Serial Date operator s manual COVERS PART NUMBER 0012601 GASOLINE IMPACT WRENCH...

Page 2: ...ngine Two Stroke Gas 46 5cc Ignition Electronic Capacity 1 5 8 41mm Bolt Diameter Net Weight 39 6 lbs 18kgs Without Fuel Welcome to Trak Star 2 Engine Breakdown Parts List 13 15 Safety Instructions 3...

Page 3: ...TRUCTIONS WARNING Read and understand all instructions Failure to follow all instructions listed below may result in electrical shock fire and or serious personal injury Wipe up all fuel spills before...

Page 4: ...Ratio 25 1 gasoline 2 cycle oil Revolution Idling 2700 rpm Engagement Speed 3400 Revolution Loaded Impact 7120 rpm Revolution Non loaded max 8500 rpm Maximum Output 2 03 Ps 6500 rpm Maximum Torque 0...

Page 5: ...GOING EVERYWHERE NO ELECTRICITY NO AIR POWER REQUIRED 5...

Page 6: ...with gasoline at a mixture ratio of 25 1 Gasoline Two cycle oil Fig 3 Never use gasoline only as engine will burn WARNING Do not smoke and keep all other fire away from the fuel tank during filling f...

Page 7: ...the risk of being injured keep hands away from the nut runner socket 5 Avoid the danger to persons from high speed splinters being emitted from impact wrenches in the case of nut runner socket failur...

Page 8: ...urn to on position No spark 1 Bad connection Ignition coil 2 Incorrect air gap Ignition coil 3 Bad ignition coil Short circuit of stop switch lead wire Repair or replace Dirty plug Clean up or replace...

Page 9: ...ean up NON REVOLUTION Gear change lever in neutral Turn to R clockwise direction or L counter OF ANVIL SHAFT clockwise direction position Worn out drum shoe on clutch arm Replace OUTPUT POWER Dirty ai...

Page 10: ...ge the spark plug Clean the cooling fins on the cylinder and check that the air intake at the starter is not clogged Clean the air filter MONTHLY MAINTENANCE Rinse the fuel tank with gasoline Clean th...

Page 11: ...damaged filter must be replaced with a new one Remove the air filter cover and the filter Rinse it in warm soapy water and wring tight Let dry before re assembly Damaged air filter must be replaced w...

Page 12: ...p area 2 Remove Anvil plug reference part no 229 on page 16 and fill with 75377 Hydraulic oil 3 Replace the Anvil plug and wipe up any excess oil 9 STORAGE 1 Clean each part and apply two cycle oil on...

Page 13: ...ete 1 27 07728 Small Washer 10 1 28 07729 Nut 10 1 29 07746 Screw 5x18 WS 3 ENGINE EXPLODED VIEW Item Part Description Qty 31 07622 Ignition Coil Complete 1 32 07623 Primary Cord Grommet 1 33 07624 Fa...

Page 14: ...14 ENGINE COMPONENTS EXPLODED VIEW...

Page 15: ...eturn Grommet 1 89 07651 Fuel Pipe Ass y 1 91 07652 Pump Filter Body Ass y 1 Item Part Description Qty 93 07653 Tank Cap D Ass y 1 94 07654 Cushion Rubber 1 95 07655 Tank Holding Metal Complete 1 96 0...

Page 16: ...16 IMPACT UNIT GEARBOX EXPLODED VIEW...

Page 17: ...07719 Gasket Gear Case 1 239 07720 Pin 4x13 8 2 240 07770 Washer 2H M6 Jagged Spring 6 241 07771 Hex Cap Bolt M6x25 6 242 07721 Clutch Support Flange Comp 1 243 07722 Ball Bearing 16005 1 244 07741 S...

Page 18: ...gen Dr Swartz Creek MI 48473 866 245 3745 www trak star com Warranty The Trak Star warranty provides free replacement to the original purchaser of any qualifying socket found to defective in either wo...

Page 19: ...ision rail equipment Through our continual commitment we now offer additional products that will be bene cial to your speci c applications Model BD17 Electric Bonding Drill OTHER PRODUCTS OFFERED BY T...

Page 20: ...do not allow exclusions of incidental or consequential damages or limitation on how long an implied warranty lasts and if the law of such a state governs your purchase the above exclusion and limitati...

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